A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase

strength Strength may refer to: Personal trait *Physical strength, as in people or animals *Character strengths like those listed in the Values in Action Inventory *The exercise of willpower Physics * Mechanical strength, the ability to withstand ...

(as the flange of a

steel Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...

beam such as an

I-beam An I-beam is any of various structural members with an - (serif capital letter 'I') or H-shaped cross section (geometry), cross-section. Technical terms for similar items include H-beam, I-profile, universal column (UC), w-beam (for "wide flang ...

or a

T-beam A T-beam (or tee beam), used in construction, is a Structural engineering, load-bearing structure of reinforced concrete, wood or metal, with a capital 'T'-shaped Cross section (geometry), cross section. The top of the T-shaped cross section ser ...

); for easy attachment/transfer of

contact force A contact force is any force that occurs because of two objects making contact with each other. Contact forces are very common and are responsible for most visible interactions between macroscopic The macroscopic scale is the length scale on ...

with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the

lens mount A lens mount is an interface – mechanical and often also electrical – between a photographic camera body and a lens. It is a feature of camera systems where the System camera, body allows interchangeable lenses, most usually the rangefinder ...

of a

camera A camera is an instrument used to capture and store images and videos, either digitally via an electronic image sensor, or chemically via a light-sensitive material such as photographic film. As a pivotal technology in the fields of photograp ...

); or for stabilizing and guiding the movements of a

machine A machine is a physical system that uses power to apply forces and control movement to perform an action. The term is commonly applied to artificial devices, such as those employing engines or motors, but also to natural biological macromol ...

or its parts (as the inside flange of a rail car or

tram A tram (also known as a streetcar or trolley in Canada and the United States) is an urban rail transit in which Rolling stock, vehicles, whether individual railcars or multiple-unit trains, run on tramway tracks on urban public streets; some ...

wheel A wheel is a rotating component (typically circular in shape) that is intended to turn on an axle Bearing (mechanical), bearing. The wheel is one of the key components of the wheel and axle which is one of the Simple machine, six simple machin ...

, which keep the wheels from running off the

rails Rail or rails may refer to: Rail transport *Rail transport and related matters * Railway track or railway lines, the running surface of a railway Arts and media Film * ''Rails'' (film), a 1929 Italian film by Mario Camerini * ''Rail'' (1967 fi ...

). Flanges are often attached using bolts in the pattern of a

bolt circle A bolt circle diameter or pitch circle diameter (PCD), sometimes simply called bolt circle or pitch circle, is a common term for when a number of screw holes for Bolt (fastener), bolts are evenly distributed with their centers along an imaginary c ...

. Flanges play a pivotal role in piping systems by allowing easy access for maintenance, inspection, and modification. They provide a means to connect or disconnect

pipes Pipe(s), PIPE(S) or piping may refer to: Objects * Pipe (fluid conveyance), a hollow cylinder following certain dimension rules ** Piping, the use of pipes in industry * Smoking pipe ** Tobacco pipe * Half-pipe and quarter pipe, semi-circu ...

and equipment without the need for welding, which simplifies installation and reduces downtime during repairs or upgrades. Additionally, flanges facilitate the alignment of pipes, ensuring a proper fit and minimizing stress on the system.

Plumbing or piping

A flange can also be a plate or ring to form a rim at the end of a pipe when fastened to the pipe (for example, a closet flange). A blind flange is a plate for covering or closing the end of a pipe. A flange joint is a connection of pipes, where the connecting pieces have flanges by which the parts are bolted together. Although the word 'flange' generally refers to the actual raised rim or lip of a fitting, many flanged plumbing fittings are themselves known as flanges. Common flanges used in

plumbing Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses piping, pipes, valves, piping and plumbing fitting, plumbing fixtures, Storage tank, tanks, and other apparatuses to convey fluids. HVAC, Heating and co ...

are the Surrey flange or Danzey flange, York flange, Sussex flange and Essex flange. Surrey and York flanges fit to the top of the hot water tank allowing all the water to be taken without disturbance to the tank. They are often used to ensure an even flow of water to showers. An Essex flange requires a hole to be drilled in the side of the

tank A tank is an armoured fighting vehicle intended as a primary offensive weapon in front-line ground combat. Tank designs are a balance of heavy firepower, strong armour, and battlefield mobility provided by tracks and a powerful engine; ...

. There is also a Warix flange which is the same as a York flange but the shower output is on the top of the flange and the vent on the side. The York and Warix flange have female adapters so that they fit onto a male tank, whereas the Surrey flange connects to a female tank. A closet flange provides the mount for a

toilet A toilet is a piece of sanitary hardware that collects human waste (urine and feces) and sometimes toilet paper, usually for disposal. Flush toilets use water, while dry or non-flush toilets do not. They can be designed for a sitting p ...

Pipe flanges

Piping components can be bolted together between flanges. Flanges are used to connect pipes with each other, to valves, to fittings, and to specialty items such as strainers and pressure vessels. A cover plate can be connected to create a "blind flange". Flanges are joined by bolting, and sealing is often completed with the use of gaskets or other methods. Mechanical means to mitigate effects of leaks, like spray guards or specific spray flanges, may be included. Industries where flammable, volatile, toxic or corrosive substances are being processed have greater need of special protection at flanged connections. Flange guards can provide that added level of protection to ensure safety. There are many different flange standards to be found worldwide. To allow easy functionality and interchangeability, these are designed to have standardised dimensions. Common world standards include ASA/ASME (USA), PN/DIN (European), BS10 (British/Australian), and JIS/KS (Japanese/Korean). In the USA, the standard is ASME B16.5 (ANSI stopped publishing B16.5 in 1996). ASME B16.5 covers flanges up to 24 inches size and up to pressure rating of Class 2500. Flanges larger than 24 inches are covered in ASME B16.47. In most cases, standards are interchangeable, as most local standards have been aligned to ISO standards; however, some local standards still differ. For example, an ASME flange will not mate against an ISO flange. Further, many of the flanges in each standard are divided into "pressure classes", allowing flanges to be capable of taking different pressure ratings. Again these are not generally interchangeable (e.g. an ASME 150 will not mate with an ASME 300).ASME B16.5 These pressure classes also have differing

pressure Pressure (symbol: ''p'' or ''P'') is the force applied perpendicular to the surface of an object per unit area over which that force is distributed. Gauge pressure (also spelled ''gage'' pressure)The preferred spelling varies by country and eve ...

and

temperature Temperature is a physical quantity that quantitatively expresses the attribute of hotness or coldness. Temperature is measurement, measured with a thermometer. It reflects the average kinetic energy of the vibrating and colliding atoms making ...

ratings for different materials. Unique pressure classes for piping can also be developed for a process plant or power generating station; these may be specific to the corporation, engineering procurement and construction (EPC) contractor, or the process plant owner. The ASME pressure classes for flat-face flanges are Class 125 and Class 250. The classes for ring-joint, tongue and groove, and raised-face flanges are Class 150, Class 300, Class 400 (unusual), Class 600, Class 900, Class 1500, and Class 2500. The flange faces are also made to standardized dimensions and are typically "flat face", "raised face", "

tongue and groove Tongue and groove is a method of fitting similar objects together, edge to edge, used mainly with wood, in flooring, parquetry, panelling, and similar constructions. A strong joint, it allows two flat pieces to be joined strongly together to mak ...

", or " ring joint" styles, although other obscure styles are possible. Flange designs are available as " weld neck", "slip-on", "lap joint", "socket weld", " threaded", and also "blind".

Types of flanges

Flanges come in various types, each designed to meet specific requirements based on factors such as pressure, temperature, and application. Some common types include: # Weld Neck Flanges: Weld neck flanges feature a long tapered hub that provides reinforcement to the connection, making them suitable for high-pressure and high-temperature applications. # Slip-On Flanges: Slip-on flanges have a slightly larger

diameter In geometry, a diameter of a circle is any straight line segment that passes through the centre of the circle and whose endpoints lie on the circle. It can also be defined as the longest Chord (geometry), chord of the circle. Both definitions a ...

than the pipe they connect to and are slipped over the pipe before welding. They are commonly used in low-pressure and non-critical applications. # Socket Weld Flanges: Socket weld flanges have a recessed area (socket) into which the pipe end fits, allowing for fillet

welding Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melting, melt the parts together and allow them to cool, causing Fusion welding, fusion. Co ...

. They are suitable for small-bore piping systems and applications with moderate pressure and

requirements. # Blind Flanges: Blind flanges are solid discs used to close the end of a piping system or vessel. They are often used for pressure testing or as a permanent seal when a pipe end needs to be closed off.

ASME standards (U.S.)

Pipe flanges that are made to standards called out by

ASME The American Society of Mechanical Engineers (ASME) is an American professional association that, in its own words, "promotes the art, science, and practice of multidisciplinary engineering and allied sciences around the globe" via "continuing edu ...

B16.5 or ASME B16.47, and MSS SP-44. They are typically made from forged materials and have machined surfaces. ASME B16.5 refers to

nominal pipe size Nominal Pipe Size (NPS) is a North American set of standard sizes for pipes used for high or low pressures and temperatures. "Nominal" refers to pipe in non-specific terms and identifies the diameter of the hole with a non-dimensional number (fo ...

s (NPS) from " to 24". B16.47 covers NPSs from 26" to 60". Each specification further delineates flanges into

classes: 150, 300, 400, 600, 900, 1500 and 2500 for B16.5, and B16.47 delineates its flanges into pressure classes 75, 150, 300, 400, 600, 900. However these classes do not correspond to maximum pressures in

psi Psi, PSI or Ψ may refer to: Alphabetic letters * Psi (Greek) (Ψ or ψ), the twenty-third letter of the Greek alphabet * Psi (Cyrillic), letter of the early Cyrillic alphabet, adopted from Greek Arts and entertainment * "Psi" as an abbreviat ...

. Instead, the maximum pressure depends on the material of the flange and the temperature. For example, the maximum pressure for a Class 150 flange is 285 psi, and for a Class 300 flange it is 740 psi (both are for ASTM a105 carbon steel and temperatures below 100 °F). The

gasket Some seals and gaskets A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to c ...

type and bolt type are generally specified by the standard(s); however, sometimes the standards refer to the ASME Boiler and Pressure Vessel Code (B&PVC) for details (see ASME Code Section VIII Division 1 – Appendix 2). These flanges are recognized by ASME Pipe Codes such as ASME B31.1 Power Piping, and ASME B31.3 Process Piping. Materials for flanges are usually under ASME designation: SA-105 (Specification for Carbon Steel Forgings for Piping Applications), SA-266 (Specification for Carbon Steel Forgings for Pressure Vessel Components), or SA-182 (Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service). In addition, there are many "industry standard" flanges that in some circumstance may be used on ASME work. The product range includes SORF, SOFF, BLRF, BLFF, WNRF (XS, XXS, STD and Schedule 20, 40, 80), WNFF (XS, XXS, STD and Schedule 20, 40, 80), SWRF (XS and STD), SWFF (XS and STD), Threaded RF, Threaded FF and LJ, with sizes from 1/2" to 16". The bolting material used for flange connection is stud bolts mated with two nut (washer when required). In petrochemical industries, ASTM A193 B7 STUD and ASTM A193 B16 stud bolts are used as these have high tensile strength.

European dimensions (EN / DIN) Hygienic Flange STC DIN11853-2

Most countries in Europe mainly install flanges according to standard DIN EN 1092-1 (forged stainless or steel flanges). Similar to the ASME flange standard, the EN 1092-1 standard has the basic flange forms, such as weld neck flange, blind flange, lapped flange, threaded flange (thread ISO7-1 instead of NPT), weld on collar, pressed collars, and adapter flange such as flange coupling GD press fittings. The different forms of flanges within the EN 1092-1 (European Norm/Euronorm) is indicated within the flange name through the type. Similar to ASME flanges, EN1092-1 steel and stainless flanges, have several different versions of raised or none raised faces. According to the European form the seals are indicated by different form: Furthermore, for sanitary applications such as in the food and beverage and pharmaceutical industries, sanitary flanges according to DIN 11853-2 STC are utilized. The primary distinction between sanitary flanges according to DIN 11853-2 and DIN/EN flanges lies in the restricted dead-room and the interior polishing according to hygienic levels of H1 to H4. Usually the flange traders that hold the Standard DIN EN 1092-1 such as Hage Fittings, do not hold Sanitary flanges as the storage requirements are different. Sanitary flanges are more delicate and need to stay clean. Usually the O-Rings, according to DIn 11853, are made out of FPM or EPDM.

Other countries

Flanges in the rest of the world are manufactured according to the

ISO The International Organization for Standardization (ISO ; ; ) is an independent, non-governmental, international standard development organization composed of representatives from the national standards organizations of member countries. Me ...

standards for materials, pressure ratings, etc. to which local standards including

DIN DIN or Din or din may refer to: People and language * Din (name), people with the name * Dīn, an Arabic word with three general senses: judgment, custom, and religion from which the name originates * Dinka language (ISO 639 code: din), spoken ...

, BS, and others, have been aligned.

Compact flanges

As the size of a compact flange increases it becomes relatively increasingly heavy and complex resulting in high procurement, installation and maintenance costs. Large flange diameters in particular are difficult to work with, and inevitably require more space and have a more challenging handling and installation procedure, particularly on remote installations such as oil rigs. The design of the flange face includes two independent seals. The first seal is created by application of seal seating stress at the flange heel, but it is not straight forward to ensure the function of this seal. Theoretically, the heel contact will be maintained for pressure values up to 1.8 times the flange rating at room temperature. Theoretically, the flange also remains in contact along its outer circumference at the flange faces for all allowable load levels that it is designed for. The main seal is the IX seal ring. The seal ring force is provided by the elastic stored energy in the stressed seal ring. Any heel leakage will give internal pressure acting on the seal ring inside intensifying the sealing action. This however requires the IX ring to be retained in the theoretical location in the ring groove which is difficult to ensure and verify during installation. The design aims at preventing exposure to oxygen and other corrosive agents. Thus, this prevents corrosion of the flange faces, the stressed length of the bolts and the seal ring. This however depends on the outer dust rim to remain in satisfactory contact and that the inside fluid is not corrosive in case of leaking into the

void.

Applications of compact flanges

The initial cost of the theoretical higher performance compact flange is inevitably higher than a regular flange due to the closer tolerances and significantly more sophisticated design and installation requirements. By way of example, compact flanges are often used across the following applications: subsea oil and gas or riser, cold work and

cryogenics In physics, cryogenics is the production and behaviour of materials at very low temperatures. The 13th International Institute of Refrigeration's (IIR) International Congress of Refrigeration (held in Washington, DC in 1971) endorsed a universa ...

, gas injection, high temperature, and nuclear applications.

Train wheels

Most trains and trams stay on their tracks primarily due to the conical geometry of their wheels. They also have a flange on one side to keep the wheels, and hence the train, running on the rails when the limits of the geometry-based alignment are reached, either due to some emergency or defect, or simply because the curve radius is so small that self-steering normally provided by the coned wheel tread is no longer effective. File:Australian National Railways wheel straight off wheel lathe (profile).jpg, File:Flanged wheel.jpg, Flanged

on a small steam locomotive

Vacuum flanges

A vacuum flange is a flange at the end of a tube used to connect vacuum chambers, tubing and vacuum pumps to each other.

Microwave

microwave Microwave is a form of electromagnetic radiation with wavelengths shorter than other radio waves but longer than infrared waves. Its wavelength ranges from about one meter to one millimeter, corresponding to frequency, frequencies between 300&n ...

telecommunications Telecommunication, often used in its plural form or abbreviated as telecom, is the transmission of information over a distance using electronic means, typically through cables, radio waves, or other communication technologies. These means of ...

, a flange is a type of cable joint that allows different types of

waveguide A waveguide is a structure that guides waves by restricting the transmission of energy to one direction. Common types of waveguides include acoustic waveguides which direct sound, optical waveguides which direct light, and radio-frequency w ...

to connect. Several different microwave RF flange types exist, such as CAR, CBR, OPC, PAR, PBJ, PBR, PDR, UAR, UBR, UDR, icp and UPX.

Ski boots

Ski boot Ski boots are footwear used in skiing to provide a way to attach the skier to skis using ski bindings. The ski/boot/binding combination is used to effectively transmit control inputs from the skier's legs to the snow. History Ski boots were leat ...

s use flanges at the toe or heel to connect to the binding of the ski. The size and shape for flanges on

alpine skiing Alpine skiing, or downhill skiing, is the pastime of sliding down snow-covered slopes on skis with fixed-heel Ski binding, bindings, unlike other types of skiing (Cross-country skiing, cross-country, Telemark skiing, Telemark, or ski jumping) ...

boots is standardized in ISO 5355. Traditional

telemark Telemark () is a Counties of Norway, county and a current electoral district in Norway. Telemark borders the counties of Vestfold, Buskerud, Vestland, Rogaland and Agder. In 2020, Telemark merged with the county of Vestfold to form the county o ...

and cross country boots use the 75 mm Nordic Norm, but the toe flange is informally known as the "duckbill". New cross country bindings eliminate the flange entirely and use a steel bar embedded within the sole instead.