The dynamic scraped surface heat exchanger (DSSHE) is a type of

heat exchanger A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct conta ...

used to remove or add heat to fluids, mainly foodstuffs, but also other industrial products. They have been designed to address specific problems that impede efficient heat transfer. DSSHEs improve efficiency by removing

fouling Fouling is the accumulation of unwanted material on solid surfaces. The fouling materials can consist of either living organisms ( biofouling) or a non-living substance (inorganic or organic). Fouling is usually distinguished from other sur ...

layers, increasing

turbulence In fluid dynamics, turbulence or turbulent flow is fluid motion characterized by chaotic changes in pressure and flow velocity. It is in contrast to a laminar flow, which occurs when a fluid flows in parallel layers, with no disruption between ...

in the case of high

viscosity The viscosity of a fluid is a measure of its resistance to deformation at a given rate. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water. Viscosity quantifies the inte ...

flow, and avoiding the generation of crystals and other process by-products. DSSHEs incorporate an internal mechanism which periodically removes the product from the heat transfer wall. The sides are scraped by blades made of a rigid plastic material to prevent damage to the scraped surface.

Introduction

The most important technologies for indirect

heat transfer Heat transfer is a discipline of thermal engineering that concerns the generation, use, conversion, and exchange of thermal energy (heat) between physical systems. Heat transfer is classified into various mechanisms, such as thermal conduction ...

use tubes (shell-and-tube exchangers) or flat surfaces (plate exchangers). Their goal is to exchange the maximum amount of heat per unit area by generating as much

as possible below given

pump A pump is a device that moves fluids ( liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the method the ...

ing power limits. Typical approaches to achieve this consist of corrugating the tubes or plates or extending their surface with fins. However, these geometry conformation technologies, the calculation of optimum mass flows and other turbulence related factors become diminished when

appears, obliging designers to fit significantly larger heat transfer areas. There are several types of fouling, including particulate accumulation,

precipitation In meteorology, precipitation is any product of the condensation of atmospheric water vapor that falls under gravitational pull from clouds. The main forms of precipitation include drizzle, rain, sleet, snow, ice pellets, graupel and hai ...

( crystallization),

sedimentation Sedimentation is the deposition of sediments. It takes place when particles in suspension settle out of the fluid in which they are entrained and come to rest against a barrier. This is due to their motion through the fluid in response to t ...

, generation of ice layers, etc. Another factor posing difficulties to heat transfer is

. Highly viscous fluids tend to generate deep laminar flow, a condition with very poor heat transfer rates and high pressure losses involving a considerable pumping power, often exceeding the exchanger design limits. This problem becomes worsened frequently when processing non-newtonian fluids. The dynamic scraped surface heat exchangers (DSSHE) have been designed to face the above-mentioned problems. They increase heat transfer by: removing the fouling layers, increasing turbulence in case of high viscosity flow, and avoiding the generation of ice and other process by-products.

Basic description

The dynamic scraped surface heat exchangers incorporate an internal mechanism which periodically removes the product from the heat transfer wall. The product side is scraped by blades attached to a moving shaft or frame. The blades are made of a rigid plastic material to prevent damage to the scraped surface. This material is FDA approved in the case of food applications.

Types

There are basically three types of DSSHEs depending on the arrangement of the blades: # ''Rotating, tubular DSSHEs''. The shaft is placed parallel to the tube axis, not necessarily coincident, and spins at various frequencies, from a few dozen rpm to more than 1000 rpm. The number of blades oscillates between 1 and 4 and may take advantage of

centrifugal force In Newtonian mechanics, the centrifugal force is an inertial force (also called a "fictitious" or "pseudo" force) that appears to act on all objects when viewed in a rotating frame of reference. It is directed away from an axis which is parallel ...

s to scrape the inner surface of the tube. Examples are the Waukesha Cherry-Burrell Votator II, Alfa Laval Contherm, Terlet Terlotherm and Kelstream's scraped surface heat exchanger. Another example is th
HRS Heat Exchangers
R Series o
Sakura Seisakusho Ltd. Japan
Onlator. # ''Reciprocating, tubular DSSHEs''. The shaft is concentric to the tube and moves longitudinally without rotating. The frequency spans between 10 and 60 strokes per minute. The blades may vary in number and shape, from baffle-like arrangements to perforated disk configurations. An example is th
HRS Heat Exchangers
Unicus. # ''Rotating, plate DSSHEs''. The blades wipe the external surface of circular plates arranged in series inside a shell. The heating/cooling fluid runs inside the plates. The frequency is about several dozen rpm. An example is the HRS Spiratube T-Sensation.

Evaluation

Computational fluid dynamics Computational fluid dynamics (CFD) is a branch of fluid mechanics that uses numerical analysis and data structures to analyze and solve problems that involve fluid flows. Computers are used to perform the calculations required to simulate t ...

(CFD) techniques are the standard tools to analyse and evaluate heat exchangers and similar equipment. However, for quick calculation purposes, the evaluation of DSSHEs are usually carried out with the help of

ad hoc Ad hoc is a Latin phrase meaning literally 'to this'. In English, it typically signifies a solution for a specific purpose, problem, or task rather than a generalized solution adaptable to collateral instances. (Compare with '' a priori''.) C ...

(semi) empirical correlations based on the Buckingham π theorem: :''Fa = Fa(Re, Re', n, ...)'' for pressure loss and :''Nu = Nu(Re, Re', Pr, Fa, L/D, N, ...)'' for heat transfer, where ''Nu'' is the Nusselt number, ''Re'' is the standard Reynolds number based on the inner diameter of the tube, ''Re is the specific Reynolds number based on the wiping frequency, ''Pr'' is the Prandtl number, ''Fa'' is the

Fanning friction factor The Fanning friction factor, named after John Thomas Fanning, is a dimensionless number used as a local parameter in continuum mechanics calculations. It is defined as the ratio between the local shear stress and the local flow kinetic energy ...

, ''L'' is the length of the tube, ''D'' is the inner diameter of the tube, ''n'' is the number of blades and the dots account for any other relevant dimensionless parameters.

Applications

The range of applications covers a number of industries, including

food Food is any substance consumed by an organism for nutritional support. Food is usually of plant, animal, or fungal origin, and contains essential nutrients, such as carbohydrates, fats, proteins, vitamins, or minerals. The substance is ...

chemical A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., wit ...

petrochemical Petrochemicals (sometimes abbreviated as petchems) are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable ...

and pharmaceutical. The DSSHEs are appropriate whenever products are prone to fouling, very viscous, particulate, heat sensitive or crystallizing.

References