1,3,5-Tris(4-(''tert''-butyl)-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazinane-2,4,6-trione (abbreviated here as Antioxidant 1790) is a speciality antioxidant used to stabilise plastics and synthetic fibres.
Synthesis
It can be synthesised in a 2-step manner. Firstly,
2,4-dimethyl-6-tert-butylphenol is reacted with
formaldehyde
Formaldehyde ( , ) (systematic name methanal) is an organic compound with the chemical formula and structure , more precisely . The compound is a pungent, colourless gas that polymerises spontaneously into paraformaldehyde. It is stored as ...
and
HCl HCL may refer to:
Science and medicine
* Hairy cell leukemia, an uncommon and slowly progressing B cell leukemia
* Harvard Cyclotron Laboratory, from 1961 to 2002, a proton accelerator used for research and development
* Hollow-cathode lamp, a s ...
(
Blanc reaction) to generate a chloromethyl group in the less hindered meta position. This intermediate then reacts with
cyanuric acid
Cyanuric acid or 1,3,5-triazine-2,4,6-triol is a chemical compound with the chemical formula, formula (CNOH)3. Like many industrially useful chemicals, this triazine has many synonyms. This white, odorless solid finds use as a precursor or a com ...
to give the desired product.
Properties
As each phenol group contains only a single t-butyl group they are considered to have low
steric hindrance
Steric effects arise from the spatial arrangement of atoms. When atoms come close together there is generally a rise in the energy of the molecule. Steric effects are nonbonding interactions that influence the shape ( conformation) and reactivi ...
and thus high activity. Arranging three of these around an isocyanurate core gives a compound with a sufficiently high boiling point that it is not volatilised out of the plastic during
plastic extrusion
Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping, fencing, deck railings, window frames, plastic ...
and moulding (up to 320 °C in the case of
PA). The isocyanurate core also promotes a high level of crystallinity, which greatly reduces extraction of the antioxidant into water.
Applications
Although it is compatible with
polyolefins
A polyolefin is a type of polymer with the general formula (CH2CHR)n where R is an alkyl group. They are usually derived from a small set of simple olefins ( alkenes). Dominant in a commercial sense are polyethylene and polypropylene. More specia ...
Antioxidant 1790 is a fairly expensive antioxidant and it is primarily used in speciality applications. It has good compatibility with the
engineering plastic
Engineering plastics are a group of plastic materials that have better mechanical or thermal properties than the more widely used commodity plastics (such as polystyrene, polyvinyl chloride, polypropylene and polyethylene).
Engineering plastic ...
s, high activity and low colour formation,
which makes it common choice in
synthetic fibres
Synthetic fibers or synthetic fibres (in British English; see spelling differences) are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants like cotton or ...
(polyurethane, polyester and polyamide), particularly
elastane
Spandex, Lycra, or elastane is a synthetic fiber known for its exceptional elasticity. It is a polyether- polyurea copolymer that was invented in 1958 by chemist Joseph Shivers at DuPont.
Name
The name ''spandex'', which is an anagram of th ...
.
See also
*
Tris(3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate - related phenolic antioxidant with a cyanurate core
References
{{DEFAULTSORT:Tris(4-(tert-butyl)-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazinane-2,4,6-trione, 1,3,5-
Tert-butyl compounds
3-Hydroxyphenyl compounds
Triazines
Triols
Triketones
Phenol antioxidants