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Thermomechanical Processing
Thermomechanical processing is a metallurgical process that combines mechanical or plastic deformation process like compression or forging, rolling, etc. with thermal processes like heat-treatment, water quenching, heating and cooling at various rates into a single process. Application in rebar steel The quenching process produces a high strength bar from inexpensive low carbon steel. The process quenches the surface layer of the bar, which pressurizes and deforms the crystal structure of intermediate layers, and simultaneously begins to temper the quenched layers using the heat from the bar's core. Steel billets 130mm² ("pencil ingots") are heated to approximately 1200°C to 1250°C in a reheat furnace. Then, they are progressively rolled to reduce the billets to the final size and shape of reinforcing bar. After the last rolling stand, the billet moves through a quench box. The quenching converts the billet's surface layer to martensite, and causes it to shrink. The shrin ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metallurgical
Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the science and the technology of metals, including the production of metals and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist. The science of metallurgy is further subdivided into two broad categories: chemical metallurgy and physical metallurgy. Chemical metallurgy is chiefly concerned with the reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mineral processing, the extraction ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Martensite
Martensite is a very hard form of steel crystalline structure. It is named after German metallurgist Adolf Martens. By analogy the term can also refer to any crystal structure that is formed by diffusionless transformation. Properties Martensite is formed in carbon steels by the rapid cooling ( quenching) of the austenite form of iron at such a high rate that carbon atoms do not have time to diffuse out of the crystal structure in large enough quantities to form cementite (Fe3C). Austenite is gamma-phase iron (γ-Fe), a solid solution of iron and alloying elements. As a result of the quenching, the face-centered cubic austenite transforms to a highly strained body-centered tetragonal form called martensite that is supersaturated with carbon. The shear deformations that result produce a large number of dislocations, which is a primary strengthening mechanism of steels. The highest hardness of a pearlitic steel is 400 Brinell, whereas martensite can achieve 700&n ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Methanol
Methanol (also called methyl alcohol and wood spirit, amongst other names) is an organic chemical compound and the simplest aliphatic Alcohol (chemistry), alcohol, with the chemical formula (a methyl group linked to a hydroxyl group, often abbreviated as MeOH). It is a light, Volatility (chemistry), volatile, colorless and flammable liquid with a distinctive alcoholic odor similar to that of ethanol (potable alcohol), but is more acutely toxic than the latter. Methanol acquired the name wood alcohol because it was once produced through destructive distillation of wood. Today, methanol is mainly produced industrially by hydrogenation of carbon monoxide. Methanol consists of a methyl group linked to a polar hydroxyl group. With more than 20 million tons produced annually, it is used as a Precursor (chemistry), precursor to other commodity chemicals, including formaldehyde, acetic acid, methyl tert-butyl ether, methyl ''tert''-butyl ether, methyl benzoate, anisole, peroxyacids, ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Nitric Acid
Nitric acid is an inorganic compound with the formula . It is a highly corrosive mineral acid. The compound is colorless, but samples tend to acquire a yellow cast over time due to decomposition into nitrogen oxide, oxides of nitrogen. Most commercially available nitric acid has a concentration of 68% in water. When the solution contains more than 86% , it is referred to as ''fuming nitric acid''. Depending on the amount of nitrogen dioxide present, fuming nitric acid is further characterized as red fuming nitric acid at concentrations above 86%, or white fuming nitric acid at concentrations above 95%. Nitric acid is the primary reagent used for nitration – the addition of a nitro group, typically to an organic molecule. While some resulting nitro compounds are shock- and thermally-sensitive explosives, a few are stable enough to be used in munitions and demolition, while others are still more stable and used as synthetic dyes and medicines (e.g. metronidazole). Nitric acid is ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Nital
Nital is a solution of nitric acid and alcohol commonly used for etching of metals. It is especially suitable for revealing the microstructure of carbon steels. The alcohol can be methanol or ethanol. Mixtures of ethanol and nitric acid are potentially explosive. This commonly occurs by gas evolution, although ethyl nitrate can also be formed. Methanol is not liable to explosion but it is toxic. A solution of ethanol and nitric acid will become explosive if the concentration of nitric acid reaches over 10% (by weight). Solutions above 5% should not be stored in closed containers. Nitric acid will continue to act as an oxidant in dilute and cold conditions. In popular culture Nital is a critical plot element in the Japanese manga series Dr. Stone, whose story revolves around the mysterious petrification of all mankind. Initially made from nitric acid that they produce from bat guano found in a cave, they then produce nitric acid by using the Ostwald process (using platinum ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Pearlite
Pearlite is a two-phased, lamellar (or layered) structure composed of alternating layers of ferrite (87.5 wt%) and cementite (12.5 wt%) that occurs in some steels and cast irons. During slow cooling of an iron-carbon alloy, pearlite forms by a eutectoid reaction as austenite cools below (the eutectoid temperature). Pearlite is a microstructure occurring in many common grades of steels. Composition The eutectoid composition of austenite is approximately 0.8% carbon; steel with less carbon content ( hypoeutectoid steel) will contain a corresponding proportion of relatively pure ferrite crystallites that do not participate in the eutectoid reaction and cannot transform into pearlite. Likewise steels with higher carbon content ( hypereutectoid steels) will form cementite before reaching the eutectoid point. The proportion of ferrite and cementite forming above the eutectoid point can be calculated from the iron/iron—carbide equilibrium phase diagram using the lever ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Allotropes Of Iron
At atmospheric pressure, three allotropic forms of iron exist, depending on temperature: alpha iron (α-Fe, ferrite), gamma iron (γ-Fe, austenite), and delta iron (δ-Fe, similar to alpha iron). At very high pressure, a fourth form exists, epsilon iron (ε-Fe, hexaferrum). Some controversial experimental evidence suggests the existence of a fifth high-pressure form that is stable at very high pressures and temperatures. The phases of iron at atmospheric pressure are important because of the differences in solubility of carbon, forming different types of steel. The high-pressure phases of iron are important as models for the solid parts of planetary cores. The inner core of the Earth is generally assumed to consist essentially of a crystalline iron-nickel alloy with ε structure. The outer core surrounding the solid inner core is believed to be composed of liquid iron mixed with nickel and trace amounts of lighter elements. Standard pressure allotropes Alpha iron (α-Fe) ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Bainite
Bainite is a plate-like microstructure that forms in steels at temperatures of 125–550 °C (depending on alloy content). First described by E. S. Davenport and Edgar Bain, it is one of the products that may form when austenite (the face-centered cubic crystal structure of iron) is cooled past a temperature where it is no longer thermodynamically stable with respect to ferrite, cementite, or ferrite and cementite. Davenport and Bain originally described the microstructure as similar in appearance to tempered martensite. A fine non- lamellar structure, bainite commonly consists of cementite and dislocation-rich ferrite. The large density of dislocations in the ferrite present in bainite, and the fine size of the bainite platelets, makes this ferrite harder than it normally would be. The temperature range for transformation of austenite to bainite (125–550 °C) is between those for pearlite and martensite. In fact, there is no fundamental lower limit to the bain ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Temperature Gradient
A temperature gradient is a physical quantity that describes in which direction and at what rate the temperature changes the most rapidly around a particular location. The temperature spatial gradient is a vector quantity with Dimensional analysis, dimension of temperature difference per unit length. The International System of Units, SI Units of measurement, unit is kelvin per meter (K/m). Temperature gradients in the Earth's atmosphere, atmosphere are important in the atmospheric sciences (meteorology, climatology and related fields). Mathematical description Assuming that the temperature ''T'' is an intensive quantity, i.e., a single-valued, Continuous function, continuous and Derivative, differentiable Function (mathematics), function of three-dimensional space (often called a scalar field), i.e., that :T=T(x,y,z) where ''x'', ''y'' and ''z'' are the Cartesian coordinate system, coordinates of the location of interest, then the temperature gradient is the vector (geometric) ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Austenite
Austenite, also known as gamma-phase iron (γ-Fe), is a metallic, non-magnetic allotrope of iron or a solid solution of iron with an alloying element. In plain-carbon steel, austenite exists above the critical eutectoid temperature of 1000 K (727 °C); other alloys of steel have different eutectoid temperatures. The austenite allotrope is named after Sir William Chandler Roberts-Austen (1843–1902). It exists at room temperature in some stainless steels due to the presence of nickel stabilizing the austenite at lower temperatures. Allotrope of iron From alpha iron undergoes a phase transition from body-centered cubic (BCC) to the face-centered cubic (FCC) configuration of gamma iron, also called austenite. This is similarly soft and ductile but can dissolve considerably more carbon (as much as 2.03% by mass at ). This gamma form of iron is present in the most commonly used type of stainless steel for making hospital and food-service equipment. Material Austenitiz ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Rebar
Rebar (short for reinforcement bar or reinforcing bar), known when massed as reinforcing steel or steel reinforcement, is a tension device added to concrete to form ''reinforced concrete'' and reinforced masonry structures to strengthen and aid the concrete under tension. Concrete is strong under compression, but has low tensile strength. Rebar usually consists of steel bars which significantly increase the tensile strength of the structure. Rebar surfaces feature a continuous series of ribs, lugs or indentations to promote a better bond with the concrete and reduce the risk of slippage. The most common type of rebar is carbon steel, typically consisting of hot-rolled round bars with deformation patterns embossed into its surface. Steel and concrete have similar coefficients of thermal expansion, so a concrete structural member reinforced with steel will experience minimal differential stress as the temperature changes. Other readily available types of rebar are manufacture ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Plastic Deformation
In engineering, deformation (the change in size or shape of an object) may be ''elastic'' or ''plastic''. If the deformation is negligible, the object is said to be ''rigid''. Main concepts Occurrence of deformation in engineering applications is based on the following background concepts: * ''Displacements'' are any change in position of a point on the object, including whole-body translations and rotations ( rigid transformations). * ''Deformation'' are changes in the relative position between internals points on the object, excluding rigid transformations, causing the body to change shape or size. * ''Strain'' is the ''relative'' ''internal'' deformation, the dimensionless change in shape of an infinitesimal cube of material relative to a reference configuration. Mechanical strains are caused by mechanical stress, ''see stress-strain curve''. The relationship between stress and strain is generally linear and reversible up until the yield point and the deformation is ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
