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Resistance Wire
Resistance wire is wire intended for making electrical resistors (which are used to control the amount of current in a circuit). It is better if the alloy used has a high resistivity, since a shorter wire can then be used. In many situations, the stability of the resistor is of primary importance, and thus the alloy's temperature coefficient of resistivity and corrosion resistance play a large part in material selection. When resistance wire is used for heating elements (in electric heaters, toasters, and the like), high resistivity and oxidation resistance is important. Sometimes resistance wire is insulated by ceramic powder and sheathed in a tube of another alloy. Such heating elements are used in electric ovens and water heaters, and in specialized forms for cooktops. __TOC__ Types Nichrome, a non-magnetic 80/20 alloy of nickel and chromium, is the most common resistance wire for heating purposes because it has a high resistivity and resistance to oxidation at high temper ...
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Wire
Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm A wire is a flexible strand of metal. Wire is commonly formed by drawing the metal through a hole in a die or draw plate. Wire gauges come in various standard sizes, as expressed in terms of a gauge number. Wires are used to bear mechanical loads, often in the form of wire rope. In electricity and telecommunications signals, a "wire" can refer to an electrical cable, which can contain a "solid core" of a single wire or separate strands in stranded or braided forms. Usually cylindrical in geometry, wire can also be made in square, hexagonal, flattened rectangular, or other cross-sections, either for decorative purposes, or for technical purposes such as high-efficiency voice coils in loudspeakers. Edge-wound coil springs, such as the Slinky toy, are made of special flatten ...
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Nichrome
Nichrome (also known as NiCr, nickel-chromium or chromium-nickel) is a family of alloys of nickel, chromium, and often iron (and possibly other elements) commonly used as resistance wire, heating elements in devices like toasters, electrical kettles and space heaters, in some dental restorations (fillings) and in a few other applications. Patented in 1906 by Albert Marsh (US patent 811,859), nichrome is the oldest documented form of resistance heating alloy. A common nichrome alloy is 80% nickel and 20% chromium by mass, but there are many other combinations of metals for various applications. Properties Nichrome is consistently silvery-grey in colour, is corrosion-resistant, has a high melting point of about , and has an electrical resistivity of around 112 microOhm-cm, which is around 66 times higher resistivity than copper of 1.678 microOhm-cm. Almost any conductive wire can be used for heating, but most metals conduct electricity with great efficiency, requiring them ...
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Wire
Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm A wire is a flexible strand of metal. Wire is commonly formed by drawing the metal through a hole in a die or draw plate. Wire gauges come in various standard sizes, as expressed in terms of a gauge number. Wires are used to bear mechanical loads, often in the form of wire rope. In electricity and telecommunications signals, a "wire" can refer to an electrical cable, which can contain a "solid core" of a single wire or separate strands in stranded or braided forms. Usually cylindrical in geometry, wire can also be made in square, hexagonal, flattened rectangular, or other cross-sections, either for decorative purposes, or for technical purposes such as high-efficiency voice coils in loudspeakers. Edge-wound coil springs, such as the Slinky toy, are made of special flatten ...
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Balco Alloy
Balco is a nickel-iron alloy with a thermal conductivity similar to nickel but twice the resistivity. It is used for making low cost resistance temperature sensors. It consists of 70% nickel and 30% iron. Balco is Carpenter Technology Corporation's brand name for this alloy consisting of 70% nickel and 30% iron. It is also sold by Harrison as "Hytemco". Its principal use is for resistance thermometers (resistance temperature detectors). These change their electrical resistances as a predictable function of temperature, making it useful as a thermometer with electrical output. Balco has a temperature coefficient of resistance of 0.00518 Ω/Ω/°C nearly as high as that of pure nickel (0.00672) but with much better linearity. It is also mechanically strong and fairly corrosion resistant. Pure platinum is preferred for the most precise resistance temperature detectorsD elements in spite of its price and lower temperature coefficient (0.00385). This is because of its long-term ...
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Galvani Potential
In electrochemistry, the Galvani potential (also called Galvani potential difference, or inner potential difference, Δφ, delta phi) is the electric potential difference between two points in the bulk of two phases. These phases can be two different solids (e.g., two metals joined together), or a solid and a liquid (e.g., a metal electrode submerged in an electrolyte). The Galvani potential is named after Luigi Galvani. Galvani potential between two metals First, consider the Galvani potential between two metals. When two metals are electrically isolated from each other, an arbitrary voltage difference may exist between them. However, when two different metals are brought into electronic contact, electrons will flow from the metal with a lower voltage to the metal with the higher voltage until the Fermi level of the electrons in the bulk of both phases are equal. The actual numbers of electrons that passes between the two phases is small (it depends on the capacitance between t ...
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Manganin
Manganin is a trademarked name for an alloy of typically 84.2% copper, 12.1% manganese, and 3.7% nickel. It was first developed by Edward Weston in 1892, improving upon his Constantan (1887). Manganin foil and wire is used in the manufacture of resistors, particularly ammeter shunts, because of its virtually zero temperature coefficient of resistance value and long term stability. Several Manganin resistors served as the legal standard for the ohm in the United States from 1901 to 1990. Manganin wire is also used as an electrical conductor in cryogenic systems, minimizing heat transfer between points which need electrical connections. Manganin is also used in gauges for studies of high-pressure shock waves (such as those generated from the detonation of explosives) because it has low strain sensitivity but high hydrostatic pressure sensitivity. History In 1887 Edward Weston discovered that metals can have a negative temperature coefficient of resistance, inventing what he ...
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Constantan
Constantan is a proprietary name A brand is a name, term, design, symbol or any other feature that distinguishes one seller's good or service from those of other sellers. Brands are used in business, marketing, and advertising for recognition and, importantly, to create a ... for a copper–nickel alloy also known as Eureka, Advance, and Ferry. It usually consists of 55% copper and 45% nickel. Its main feature is the low thermal variation of its resistivity, which is constant over a wide range of temperatures. Other Alloy, alloys with similarly low temperature coefficients are known, such as manganin (Cu [86%] / Mn [12%] / Ni [2%] ). History In 1887, Edward Weston (chemist), Edward Weston discovered that metals can have a negative temperature coefficient of resistance, inventing what he called his "Alloy No. 2." It was produced in Germany where it was renamed "Konstantan". Constantan alloy Of all modern strain gauge alloys, constantan is the oldest, and st ...
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Kanthal (alloy)
Kanthal is the trademark for a family of iron-chromium-aluminium (FeCrAl) alloys used in a wide range of resistance and high-temperature applications. Kanthal FeCrAl alloys consist of mainly iron, chromium (20–30%) and aluminium (4–7.5 %). The first Kanthal FeCrAl alloy was developed by Hans von Kantzow in Hallstahammar, Sweden. The alloys are known for their ability to withstand high temperatures and having intermediate electric resistance. As such, it is frequently used in heating elements. The trademark Kanthal is owned by ''Sandvik Intellectual Property AB''. Characteristics For heating, resistance wire must be stable in air when hot. Kanthal FeCrAl alloy forms a protective layer of aluminium oxide ( alumina). Aluminium oxide has high thermal conductivity but is an electrical insulator, so special techniques may be required to make good electrical connections. Ordinary Kanthal FeCrAl alloy has a melting point of . Special grades can be used as high as . Depending on ...
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Nickel
Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow to react with air under standard conditions because a passivation layer of nickel oxide forms on the surface that prevents further corrosion. Even so, pure native nickel is found in Earth's crust only in tiny amounts, usually in ultramafic rocks, and in the interiors of larger nickel–iron meteorites that were not exposed to oxygen when outside Earth's atmosphere. Meteoric nickel is found in combination with iron, a reflection of the origin of those elements as major end products of supernova nucleosynthesis. An iron–nickel mixture is thought to compose Earth's outer and inner cores. Use of nickel (as natural meteoric nickel–iron alloy) has been traced as far back as 3500 BCE. Nickel was first isolated and classified a ...
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Magnetism
Magnetism is the class of physical attributes that are mediated by a magnetic field, which refers to the capacity to induce attractive and repulsive phenomena in other entities. Electric currents and the magnetic moments of elementary particles give rise to a magnetic field, which acts on other currents and magnetic moments. Magnetism is one aspect of the combined phenomena of electromagnetism. The most familiar effects occur in ferromagnetic materials, which are strongly attracted by magnetic fields and can be magnetized to become permanent magnets, producing magnetic fields themselves. Demagnetizing a magnet is also possible. Only a few substances are ferromagnetic; the most common ones are iron, cobalt, and nickel and their alloys. The rare-earth metals neodymium and samarium are less common examples. The prefix ' refers to iron because permanent magnetism was first observed in lodestone, a form of natural iron ore called magnetite, Fe3O4. All substances exhibit some type ...
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Cooktop
A cooktop (American English), stovetop (American English) or hob (British English), is a device commonly used for cooking that is commonly found in kitchens and used to apply heat to the base of pans or pots. Cooktops are often found integrated with an oven into a kitchen stove but may also be standalone devices. Cooktops are commonly powered by gas or electricity, though oil or other fuels are sometimes used. Gas Gas cooktops consist of one or more gas burners with arrangements to control the rate of flow. They often have integral lighters or (in older models) pilot lights, and may have safety interlocks designed to reduce the risk of hazardous gas leaks. Gas cooking has been associated with negative health effects, such as reduced pulmonary function and a higher rate of respiratory symptoms in children. Electric Coil Electric coil cooktops use electric heating elements that directly heat pots placed on them. They are inexpensive to buy and maintain, but are considered mor ...
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Resistor
A resistor is a passive two-terminal electrical component that implements electrical resistance as a circuit element. In electronic circuits, resistors are used to reduce current flow, adjust signal levels, to divide voltages, bias active elements, and terminate transmission lines, among other uses. High-power resistors that can dissipate many watts of electrical power as heat may be used as part of motor controls, in power distribution systems, or as test loads for generators. Fixed resistors have resistances that only change slightly with temperature, time or operating voltage. Variable resistors can be used to adjust circuit elements (such as a volume control or a lamp dimmer), or as sensing devices for heat, light, humidity, force, or chemical activity. Resistors are common elements of electrical networks and electronic circuits and are ubiquitous in electronic equipment. Practical resistors as discrete components can be composed of various compounds and forms. Resis ...
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