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Malleable Cast Iron
Malleable iron is cast as white iron, the structure being a metastable carbide in a pearlitic matrix. Through an annealing heat treatment, the brittle structure as first cast is transformed into the malleable form. Carbon agglomerates into small roughly spherical aggregates of graphite, leaving a matrix of ferrite or pearlite according to the exact heat treatment used. Three basic types of malleable iron are recognized within the casting industry: ''blackheart'' malleable iron, ''whiteheart'' malleable iron and ''pearlitic'' malleable iron. History Malleable iron was used as early as the 4th century BCE, and archaeologists have found malleable iron artifacts made in China between 4th century BCE and 9th century CE. By the Tang Dynasty, the use of malleable iron in China waned, although there are malleable iron artifacts dating to the 9th century. Malleable iron is mentioned in England in a patent dating to the 1670s. Réaumur conducted extensive research on malleable iron in 1 ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Gtw Mitte 100 , an American consumer advocacy organization
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GTW may refer to: Transportation * Holešov Airport, in Zlín Region, Czech Republic Rail transport * Grand Trunk Western Railroad, an American railway * Stadler GTW, an articulated railcar * Gatwick Airport railway station, a railway station in Sussex, England Road transport * Gross trailer weight rating * Gross train weight Other uses * GTW (TV station), in Western Australia * Gateway, Inc., an American computer maker * Geosciences Technology Workshop * Global Trade Watch Global Trade Watch (GTW) is a consumer advocacy organization that focuses on trade policy. Founded in 1995 by attorney Lori Wallach, GTW is a division of U.S.-based think tank Public Citizen. GTW advocates for a greater public role in internatio ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Casting
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected or broken out of the mold to complete the process. Casting materials are usually metals or various ''time setting'' materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods. Heavy equipment like machine tool beds, ships' propellers, etc. can be cast easily in the required size, rather than fabricating by joining several small pieces. Casting is a 7,000-year-old process. The oldest surviving casting is a copper frog from 3200 BC. History Throughout history, metal casting has been used to make tools, weapons, and religious objects. Metal casting history and ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Wrought Iron
Wrought iron is an iron alloy with a very low carbon content (less than 0.08%) in contrast to that of cast iron (2.1% to 4%). It is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it a wood-like "grain" that is visible when it is etched, rusted, or bent to failure. Wrought iron is tough, malleable, ductile, corrosion resistant, and easily forge welded, but is more difficult to weld electrically. Before the development of effective methods of steelmaking and the availability of large quantities of steel, wrought iron was the most common form of malleable iron. It was given the name ''wrought'' because it was hammered, rolled, or otherwise worked while hot enough to expel molten slag. The modern functional equivalent of wrought iron is mild steel, also called low-carbon steel. Neither wrought iron nor mild steel contain enough carbon to be hardenable by heating and quenching. Wrought iron is highly refined, with a small amount of sili ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Ductile Iron
Ductile iron, also known as ductile cast iron, nodular cast iron, spheroidal graphite iron, spheroidal graphite cast iron and SG iron, is a type of graphite-rich cast iron discovered in 1943 by Keith Millis. While most varieties of cast iron are weak in tension and brittle, ductile iron has much more impact and fatigue resistance, due to its ''nodular graphite'' inclusions. On October 25, 1949, Keith Dwight Millis, Albert Paul Gagnebin and Norman Boden Pilling received US patent 2,485,760 on a cast ferrous alloy for ductile iron production via magnesium treatment. Augustus F. Meehan was awarded a patent in January 1931 for inoculating iron with calcium silicide to produce ductile iron subsequently licensed as Meehanite, still produced . Metallurgy Ductile iron is not a single material but part of a group of materials which can be produced with a wide range of properties through control of their microstructure. The common defining characteristic of this group of materials ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Castability
Castability is the ease of forming a quality casting. A very castable part design is easily developed, incurs minimal tooling costs, requires minimal energy, and has few rejections.Ravi, p. 2 Castability can refer to a part design or a material property.Ravi, p. 1 Part design Part design and geometry directly affect the castability, with volume, surface area and the number of features being the most important attributes. If the design has undercuts or interior cavities it decreases castability due to tooling complexity. Long thin sections in a design are hard to fill. Sudden changes in wall thickness reduce castability because it induces turbulence during filling; fillets should be added to avoid this. Annulars in the path of flow should be avoided because they can cause cold shuts or misruns. A design that causes isolated hot spots decreases castability. An ideal design would have progressive directional solidification from the thinnest section to the thickest.Ravi, p. 4. L ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cast Steel
Steel casting is a specialized form of casting involving various types of steel cast to either final/net or near-net shape. Steel castings are used when iron castings cannot deliver enough strength or shock resistance.Oberg, p. 1332 Examples of items that are steel castings include: hydroelectric turbine wheels, forging presses, gears, railroad truck frames, valve bodies, pump casings, mining machinery, marine equipment, turbocharger turbines and engine cylinder blocks. Steel castings are categorized into two general groups: carbon steels and alloy steels. Steel castability Steel is more difficult to cast than iron. It has a higher melting point and greater shrinkage rate, which requires consideration during mold design. Risers should be given more capacity to draw from as the metal cools and shrinks. Attention should be paid to the thickness of mold cavities, as thinner areas will cool quicker than thicker areas, which can create internal stress points that can lead to f ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Vise
A vise or vice (British English) is a mechanical apparatus used to secure an object to allow work to be performed on it. Vises have two parallel jaws, one fixed and the other movable, threaded in and out by a screw and lever. A vise grip is not a vise but a pair of lever-actuated locking pliers. Types Face A face vise is the standard woodworking vise, always securely attached to a workbench flush with its work surface. Its jaws are made of wood or metal, the latter usually faced with wood, called cheeks, to avoid marring the work. The movable jaw may include a retractable dog to hold work against a bench dog. A "quick-release" woodworker's vise employs a split nut that allows the screw to engage or disengage with a half-turn of the handle. When disengaged the movable jaw may be moved in or out throughout its entire range of motion, vastly speeding up the process of adjustment. Common thread types are Acme and buttress. Traditional woodworking workbench vises are com ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Coining (metalworking)
Coining is a form of precision stamping in which a workpiece is subjected to a sufficiently high stress to induce plastic flow on the surface of the material. A beneficial feature is that in some metals, the plastic flow reduces surface grain size, and work hardens the surface, while the material deeper in the part retains its toughness and ductility. The term comes from the initial use of the process: manufacturing of coins. Coining is used to manufacture parts for all industries and is commonly used when high relief or very fine features are required. For example, it is used to produce coins, badges, buttons, precision-energy springs and precision parts with small or polished surface features. Coining is a cold working process similar in other respects to forging, which takes place at elevated temperature; it uses a great deal of force to plastically deform a workpiece, so that it conforms to a die. Coining can be done using a gear driven press, a mechanical press, or ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Ductility
Ductility is a mechanical property commonly described as a material's amenability to drawing (e.g. into wire). In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stress before failure. Ductility is an important consideration in engineering and manufacturing. It defines a material's suitability for certain manufacturing operations (such as cold working) and its capacity to absorb mechanical overload.. Some metals that are generally described as ductile include gold and copper. However, not all metals experience ductile failure as some can be characterized with brittle failure like cast iron. Polymers generally can be viewed as ductile materials as they typically allow for plastic deformation. Malleability, a similar mechanical property, is characterized by a material's ability to deform plastically without failure under compressive stress. Historically, materials were considered malleable if they we ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
White Iron
Cast iron is a class of iron–carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured: white cast iron has carbide impurities which allow cracks to pass straight through, grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks, and ductile cast iron has spherical graphite "nodules" which stop the crack from further progressing. Carbon (C), ranging from 1.8 to 4 wt%, and silicon (Si), 1–3 wt%, are the main alloying elements of cast iron. Iron alloys with lower carbon content are known as steel. Cast iron tends to be brittle, except for malleable cast irons. With its relatively low melting point, good fluidity, castability, excellent machinability, resistance to deformation and wear resistance, cast irons have become an engineering material with a wide range of applications an ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Seth Boyden
Seth Boyden (November 17, 1788 – March 31, 1870) was an American inventor. Early life He was born in Foxboro, Massachusetts, on November 17, 1788, the son of Seth Boyden and Susannah Atherton. His father was a farmer and blacksmith. His younger brother was Uriah A. Boyden. Career He worked as a watchmaker and moved to Newark, New Jersey. Boyden perfected the process for making patent leather, created malleable iron, invented a nail-making machine, and built his own steamboat. He is also credited with having invented a cut off switch for steam engines and a method for producing zinc from ore. At the time of his death, he told friends that he had, even at that time, enough experiments on hand to last two whole lifetimes."Birthday Banquet Recalls Genius," ''Nation's Business,'' April 1926, pg. 70 In 1818, Boyden received a piece of German manufactured high-gloss leather (said to be a German military cap front) from a local carriage manufacturer and used that to investigate ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Iron Ore
Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron is usually found in the form of magnetite (, 72.4% Fe), hematite (, 69.9% Fe), goethite (, 62.9% Fe), limonite (, 55% Fe) or siderite (, 48.2% Fe). Ores containing very high quantities of hematite or magnetite (greater than about 60% iron) are known as "natural ore" or "direct shipping ore", meaning they can be fed directly into iron-making blast furnaces. Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel—98% of the mined iron ore is used to make steel. In 2011 the ''Financial Times'' quoted Christopher LaFemina, mining analyst at Barclays Capital, saying that iron ore is "more integral to the global economy than any other commodity, except perhaps oil". Sources Metallic iron is virtually unk ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
