Industrial Process Control
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Industrial Process Control
Industrial process control (IPC) or simply process control is a system used in modern manufacturing which uses the principles of control theory and physical industrial control systems to monitor, control and optimize continuous industrial production processes using control algorithms. This ensures that the industrial machines run smoothly and safely in factories and efficiently use energy to transform raw materials into high-quality finished products with reliable consistency while reducing energy waste and economic costs, something which could not be achieved purely by human manual control. In IPC, control theory provides the theoretical framework to understand system dynamics, predict outcomes and design control strategies to ensure predetermined objectives, utilizing concepts like feedback loops, stability analysis and controller design. On the other hand, the physical apparatus of IPC, based on automation technologies, consists of several components. Firstly, a network of ...
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Manufacturing
Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of the secondary sector of the economy. The term may refer to a range of human activity, from handicraft to high-tech, but it is most commonly applied to industrial design, in which raw materials from the primary sector are transformed into finished goods on a large scale. Such goods may be sold to other manufacturers for the production of other more complex products (such as aircraft, household appliances, furniture, sports equipment or automobiles), or distributed via the tertiary industry to end users and consumers (usually through wholesalers, who in turn sell to retailers, who then sell them to individual customers). Manufacturing engineering is the field of engineering that designs and optimizes the manufacturing process, or the steps through which raw materials are transformed i ...
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Windmill Fantail
A fantail is a small windmill mounted at right angles to the sails, at the rear of the windmill, and which turns the cap automatically to bring it into the wind. The fantail was patented in 1745 by Edmund Lee, a blacksmith working at Brockmill Forge near Wigan, England, and was perfected on mills around Leeds and Hull towards the end of the 18th century. Fantails are found on all types of traditional windmills and are especially useful where changes in wind direction are frequent. They are more common in England, Denmark and Germany than in other parts of Europe, and are little-known on windmills elsewhere except where English millwrighting traditions were in evidence. The rotating fantail turns the cap of the windmill via a system of gearing to a toothed rack around the top of the mill tower, or to wheels running on the ground in the case of a post mill The post mill is the earliest type of European windmill. Its defining feature is that the whole body of the mill that houses ...
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Feedback Control
Feedback occurs when outputs of a system are routed back as inputs as part of a chain of cause and effect that forms a circuit or loop. The system can then be said to ''feed back'' into itself. The notion of cause-and-effect has to be handled carefully when applied to feedback systems: History Self-regulating mechanisms have existed since antiquity, and the idea of feedback started to enter economic theory in Britain by the 18th century, but it was not at that time recognized as a universal abstraction and so did not have a name. The first ever known artificial feedback device was a float valve, for maintaining water at a constant level, invented in 270 BC in Alexandria, Egypt. This device illustrated the principle of feedback: a low water level opens the valve, the rising water then provides feedback into the system, closing the valve when the required level is reached. This then reoccurs in a circular fashion as the water level fluctuates. Centrifugal governors were us ...
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Jacketed Vessel
In chemical engineering, a jacketed vessel is a container that is designed for controlling temperature of its contents, by using a cooling or heating "jacket" around the vessel through which a cooling or heating fluid is circulated. A jacket is a cavity external to the vessel that permits the uniform exchange of heat between the fluid circulating in it and the walls of the vessel. There are several types of jackets, depending on the design: * Conventional Jackets. A second shell is installed over a portion of the vessel, creating an annular space within which cooling or heating medium flows. A simple conventional jacket, with no internal components, is generally very inefficient for heat transfer because the flow media has an extremely low velocity resulting in a low heat transfer coefficient. Condensing media, such as steam or Dowtherm A, is an exception because in this case the heat transfer coefficient doesn't depend on velocity or turbulence, but instead is related to the su ...
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Control Valve
A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of process quantities such as pressure, temperature, and liquid level. In automatic control terminology, a control valve is termed a "final control element". Operation The opening or closing of automatic control valves is usually done by electrical, hydraulic or pneumatic actuators. Normally with a modulating valve, which can be set to any position between fully open and fully closed, valve positioners are used to ensure the valve attains the desired degree of opening. Air-actuated valves are commonly used because of their simplicity, as they only require a compressed air supply, whereas electrically operated valves require additional cabling and switch gear, and hydraulically actuated valves required high pressure supply and return lines for the hydraulic fluid. Th ...
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Functional Levels Of A Distributed Control System
Functional may refer to: * Movements in architecture: ** Functionalism (architecture) ** Form follows function * Functional group, combination of atoms within molecules * Medical conditions without currently visible organic basis: ** Functional symptom ** Functional disorder * Functional classification for roads * Functional organization * Functional training In mathematics * Functional (mathematics), a term applied to certain scalar-valued functions in mathematics and computer science ** Minnesota functionals ** Functional analysis, a branch of mathematical analysis ** Linear functional, a type of functional often simply called a functional in the context of functional analysis * Higher-order function, also called a functional, a function that takes other functions as arguments In computer science, software engineering * "Functional" (noun) may be used as a synonym for Higher-order function * (C++), a header file in the C++ Standard Library * Functional design, a parad ...
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Steady-state Error
In systems theory, a system or a process is in a steady state if the variables (called state variables) which define the behavior of the system or the process are unchanging in time. In continuous time, this means that for those properties ''p'' of the system, the partial derivative with respect to time is zero and remains so: : \frac = 0 \quad \text t. In discrete time, it means that the first difference of each property is zero and remains so: : p_t-p_=0 \quad \text t. The concept of a steady state has relevance in many fields, in particular thermodynamics, economics, and engineering. If a system is in a steady state, then the recently observed behavior of the system will continue into the future. In stochastic systems, the probabilities that various states will be repeated will remain constant. For example, see ' for the derivation of the steady state. In many systems, a steady state is not achieved until some time after the system is started or initiated. This initial situat ...
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Gale
A gale is a strong wind; the word is typically used as a descriptor in nautical contexts. The U.S. National Weather Service defines a gale as sustained surface wind moving at a speed between .National Weather Service Glossary
s.v
"gale"
Forecasters typically issue s when winds of this strength are expected. In the , a gale warning is specifically a maritime warning; the land-based equivalent in National Weather Service ...
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Helmsman
A helmsman or helm (sometimes driver or steersman) is a person who steering, steers a ship, sailboat, submarine, other type of maritime vessel, airship, or spacecraft. The rank and seniority of the helmsman may vary: on small vessels such as fishing vessels and yachts, the functions of the helmsman are combined with that of the skipper (boating), skipper; on larger vessels, there is a separate officer of the watch who is responsible for the safe navigation of the ship and gives orders to the helmsman, who physically steers the ship in accordance with those orders. In the merchant navy, the person at the Ship's wheel, helm is usually an able seaman, particularly during ship arrivals, departures, and while maneuvering in restricted waters or other conditions requiring precise steering. An ordinary seaman is commonly restricted to steering in open waters. Moreover, military ships may have a Seaman (rank), seaman or quartermaster at the helm. A professional helmsman maintains a stea ...
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Nicolas Minorsky
Nicolas Minorsky (born Nikolai Fyodorovich Minorsky, ; – 31 July 1970) was a Russian American control theory mathematician, engineer. and applied scientist. He is best known for his theoretical analysis and first proposed application of PID controllers in the automatic steering systems for U.S. Navy ships. Career Nicolas Minorsky was born on in Korcheva, Tver, northwest of Moscow on the upper Volga River, a town now submerged beneath the Ivankovo Reservoir. He was educated at the Nikolaev Maritime Academy in St. Petersburg, graduating in 1908 and commissioned as a lieutenant in the Imperial Russian Navy. From 1908 to 1911, he studied in the Electrical Engineering Department at the University of Nancy, graduating with the degree Ingénieur Électricien. In 1912, he received his '' licence ès sciences'' from the University of Nancy. He then returned to St. Petersburg and studied at the Imperator's Petersburg Institute of Technology, receiving a degree in Electro-Mechanic ...
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Russian American
Russian Americans are Americans of full or partial Russian ancestry. The term can apply to recent Russian immigrants to the United States, as well as to those that settled in the 19th-century Russian possessions in what is now Alaska. Russian Americans comprise the largest Eastern European and East Slavic population in the United States, the second-largest Slavic population after Polish Americans, the nineteenth-largest ancestry group overall, and the eleventh-largest from Europe. In the mid-19th century, waves of Russian immigrants fleeing religious persecution settled in the US, including Russian Jews and Spiritual Christians. From 1880 to 1917, within the wave of European immigration to the US that occurred during that period, a large number of Russians immigrated primarily for economic opportunities. These groups mainly settled in coastal cities, including Brooklyn (New York City) on the East Coast, and Los Angeles, San Francisco, Portland, Oregon, and various cities ...
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