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Core Plug
Core plugs, welch plugs, or freeze plugs are used to fill the sand casting core holes found on water-cooled internal combustion engines, Purpose Sand cores are used to form the internal cavities when the engine block or cylinder head(s) are cast. These cavities are usually the coolant passages. Holes are designed into the casting to support internal sand forms and to facilitate the removal of the sand after the casting has cooled. These holes generally have no factory designed purpose after the sand has been removed although some aftermarket temperature sensors may be installed into the location of a core plug on some engine designs. Another use is to install an aftermarket system designed to act as a block heater which is installed to keep an engine warm due to sub-freezing temperatures as found in far northern climates such as in Scandinavia, Canada, or the state of Alaska. One of the purposes of core plugs is to serve as a cap at the end of these passages used to prevent ...
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Scandinavia
Scandinavia is a subregion#Europe, subregion of northern Europe, with strong historical, cultural, and linguistic ties between its constituent peoples. ''Scandinavia'' most commonly refers to Denmark, Norway, and Sweden. It can sometimes also refer to the Scandinavian Peninsula (which excludes Denmark but includes a part of northern Finland). In English usage, Scandinavia is sometimes used as a synonym for Nordic countries. Iceland and the Faroe Islands are sometimes included in Scandinavia for their Ethnolinguistics, ethnolinguistic relations with Sweden, Norway and Denmark. While Finland differs from other Nordic countries in this respect, some authors call it Scandinavian due to its economic and cultural similarities. The geography of the region is varied, from the Norwegian fjords in the west and Scandinavian mountains covering parts of Norway and Sweden, to the low and flat areas of Denmark in the south, as well as archipelagos and lakes in the east. Most of the population ...
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Welch Motor Car Company
The Welch Motor Company was an American automobile company headquartered in Chelsea, Michigan. It began in 1901 and continued production of luxury vehicles until 1911 when it merged with General Motors. History A.R. Welch started working at a stove factory in Chelsea, Michigan before resigning in 1895 to take charge of a metal-working factory. A.R. and his younger brother Fred started building and testing water cooling, water-cooled engines in 1898, and by April 1901, the brothers had completed construction and successfully ran their first motor wagon, powered by their two-cylinder, 20-horsepower engine. A. R. Welch and Fred Welch started out as bicycle manufacturers. With limited financial support from J.D. Watson, their "Chelsea Manufacturing Company" (which they had initially established to produce small metal components) began assembling vehicles. In January 1903, they shipped their first production automobile to Chicago for an exhibition. Th company went through a number ...
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Antifreeze
An antifreeze is an additive which lowers the freezing point of a water-based liquid. An antifreeze mixture is used to achieve freezing-point depression for cold environments. Common antifreezes also increase the boiling point of the liquid, allowing higher coolant temperature. However, all common antifreeze additives also have lower heat capacity, heat capacities than water, and do reduce water's ability to act as a coolant when added to it. Because water has good properties as a coolant, water plus antifreeze is used in internal combustion engines and other heat transfer applications, such as HVAC chillers and solar water heaters. The purpose of antifreeze is to prevent a rigid enclosure from bursting due to expansion when ice, water freezes. Commercially, both the ''additive'' (pure concentrate) and the ''mixture'' (diluted solution) are called antifreeze, depending on the context. Careful selection of an antifreeze can enable a wide temperature range in which the mixture remain ...
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Pipe Plug
A pipe plug is a tool or material for the temporary sealing of pipelines in sewerage and other liquid and gas transportation systems; typically for maintenance or non-pressurized line testing. A pipe plug is also known as an inflatable plug, mechanical pipe plug, pipe test plug, pipeline isolation plug, expandable plug, pipe bung, pipe stopper, pipe packer, pneumatic pipe plug or pipe balloon depending on the region where it is used. History The origin is debated, but the earliest patents related with plugging the pipes date back to the 1890s. The first patent for a pipe plug as we know today is by Oscar F. Anderson, published in 1952., and the first patent for inflatable plugs was published in 1965 Usage Pipe plugs are often confused with relatively smaller plumbing accessories. However, as an industrial tool, pipe plugs are used in larger infrastructure pipelines. Pipe plugs provide a trench-less method for the maintenance of drains and sewers, and construction and tes ...
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Press Fit
An interference fit, also known as a pressed fit or friction fit, is a form of fastening between two tightfitting mating parts that produces a joint which is held together by friction after the parts are pushed together. Depending on the amount of interference, parts may be joined using a tap from a hammer or forced together using a hydraulic press. Critical components that must not sustain damage during joining may also be cooled significantly below room temperature to shrink one of the components before fitting. This method allows the components to be joined without force and produces a shrink fit interference when the component returns to normal temperature. Interference fits are commonly used with aircraft fasteners to improve the fatigue life of a joint. These fits, though applicable to shaft and hole assembly, are more often used for bearing-housing or bearing-shaft assembly. This is referred to as a 'press-in' mounting. Tightness of fit The tightness of fit is contr ...
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Alaska
Alaska ( ) is a non-contiguous U.S. state on the northwest extremity of North America. Part of the Western United States region, it is one of the two non-contiguous U.S. states, alongside Hawaii. Alaska is also considered to be the northernmost, westernmost, and easternmost (the Aleutian Islands cross the 180th meridian into the eastern hemisphere) state in the United States. It borders the Canadian territory of Yukon and the province of British Columbia to the east. It shares a western maritime border, in the Bering Strait, with Russia's Chukotka Autonomous Okrug. The Chukchi and Beaufort Seas of the Arctic Ocean lie to the north, and the Pacific Ocean lies to the south. Technically, it is a semi-exclave of the U.S., and is the largest exclave in the world. Alaska is the largest U.S. state by area, comprising more total area than the following three largest states of Texas, California, and Montana combined, and is the seventh-largest subnational division i ...
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Canada
Canada is a country in North America. Its Provinces and territories of Canada, ten provinces and three territories extend from the Atlantic Ocean to the Pacific Ocean and northward into the Arctic Ocean, making it the world's List of countries and dependencies by area, second-largest country by total area, with the List of countries by length of coastline, world's longest coastline. Its Canada–United States border, border with the United States is the world's longest international land border. The country is characterized by a wide range of both Temperature in Canada, meteorologic and Geography of Canada, geological regions. With Population of Canada, a population of over 41million people, it has widely varying population densities, with the majority residing in List of the largest population centres in Canada, urban areas and large areas of the country being sparsely populated. Canada's capital is Ottawa and List of census metropolitan areas and agglomerations in Canada, ...
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Block Heater
A block heater is used in cold climates to warm an engine prior to starting. They are mostly used for car engines; however, they have also been used in aircraft engines. The most common design of block heater is an electrical heating element embedded in the engine block. Purpose Pre-heating of an engine is primarily used to make it easier to start. Added benefits are: *The cabin heater produces heat sooner for comfort and to Defogger, thaw the windscreen. *Reduction of condensation of fuel on cold cylinder walls during start thus ** saving fuel and reducing Vehicle emissions control, exhaust emissions and ** reducing oil dilution by gasoline scraped into the oil pan by the piston rings. *The engine reaches operating temperature sooner, so the engine does not run rich as long. This further reduces fuel consumption and emissions. *Less load on the starter and battery thereby prolonging their service lives. *Less engine wear as oil circulation is improved. *Reduces the need for ...
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Sand Casting
Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand—known as ''casting sand''—as the mold material. The term "sand casting" can also refer to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries. In 2003, over 60% of all metal castings were produced via sand casting. Molds made of sand are relatively cheap, and sufficiently refractory even for steel foundry use. In addition to the sand, a suitable bonding agent (usually clay) is mixed or occurs with the sand. The mixture is moistened, typically with water, but sometimes with other substances, to develop the strength and plasticity of the clay and to make the aggregate suitable for molding. The sand is typically contained in a system of frames or mold boxes known as a flask. The mold cavities and gate system are created by compacting the sand around models called patterns, by carving directly into the san ...
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Temperature Sensor
Mechanical temperature sensors * Thermometer * Bimetallic strip Electrical temperature sensors * Thermistor- Thermistors are thermally sensitive resistors whose prime function is to exhibit a large, predictable and precise change in electrical resistance when subjected to a corresponding change in body temperature. Negative Temperature Coefficient (NTC) thermistors exhibit a decrease in electrical resistance when subjected to an increase in body temperature and Positive Temperature Coefficient (PTC) thermistors exhibit an increase in electrical resistance when subjected to an increase in body temperature. * Thermocouple * Resistance thermometer * Silicon bandgap temperature sensor Integrated circuit sensors The integrated circuit sensor may come in a variety of interfaces — analogue or digital; for digital, these could be Serial Peripheral Interface, SMBus/ I2C or 1-Wire. In OpenBSD, many of the I2C temperature sensors from the below list have been supported and are accessi ...
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Engine Cooling
Internal combustion engine cooling uses either air or liquid to remove the waste heat from an internal combustion engine. For small or special purpose engines, cooling using air from the atmosphere makes for a lightweight and relatively simple system. Watercraft can use water directly from the surrounding environment to cool their engines. For water-cooled engines on aircraft and surface vehicles, waste heat is transferred from a closed loop of water pumped through the engine to the surrounding atmosphere by a radiator. Water has a higher heat capacity than air, and can thus move heat more quickly away from the engine, but a radiator and pumping system add weight, complexity, and cost. Higher power engines can move more weight but can also generate more waste heat, meaning they are generally water-cooled. Radial engines allow air to flow around each cylinder directly, giving them an advantage for air cooling over straight engines, flat engines, and V engines. Rotary engines have a ...
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