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Wire
Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm A wire is a flexible strand of metal. Wire is commonly formed by drawing the metal through a hole in a die or draw plate. Wire gauges come in various standard sizes, as expressed in terms of a gauge number. Wires are used to bear mechanical loads, often in the form of wire rope. In electricity and telecommunications signals, a "wire" can refer to an electrical cable, which can contain a "solid core" of a single wire or separate strands in stranded or braided forms. Usually cylindrical in geometry, wire can also be made in square, hexagonal, flattened rectangular, or other cross-sections, either for decorative purposes, or for technical purposes such as high-efficiency voice coils in loudspeakers. Edge-wound coil springs, such as the Slinky toy, are made of special flatten ...
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Wire Rope
Steel wire rope (right hand lang lay) Wire rope is several strands of metal wire twisted into a helix forming a composite ''rope'', in a pattern known as ''laid rope''. Larger diameter wire rope consists of multiple strands of such laid rope in a pattern known as ''cable laid''. In stricter senses, the term ''wire rope'' refers to a diameter larger than , with smaller gauges designated cable or cords. Initially wrought iron wires were used, but today steel is the main material used for wire ropes. Historically, wire rope evolved from wrought iron chains, which had a record of mechanical failure. While flaws in chain links or solid steel bars can lead to catastrophic failure, flaws in the wires making up a steel cable are less critical as the other wires easily take up the load. While friction between the individual wires and strands causes wear over the life of the rope, it also helps to compensate for minor failures in the short run. Wire ropes were developed starting with min ...
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Wire Wrapped Jewelry
Wire wrapping is one of the oldest techniques for making handmade jewelry. This technique is done with jewelry wire and findings similar to wire (for example, head-pins) to make components. Wire components are then connected to one another using mechanical techniques with no soldering or heating of the wire. Frequently, in this approach, a wire is bent into a loop or other decorative shape and then the wire is wrapped around itself to finish the wire component. This makes the loop or decorative shape permanent. The technique of wrapping wire around itself gives this craft its name of wire wrapping. History Examples of wire and beaded jewelry made using wire wrapping techniques date back to thousands of years BC. The British Museum has samples of jewelry from the Sumerian Dynasty, found in the cemetery of Ur that contain spiraled wire components. This jewelry is dated at approximately 2000 BC. Other samples of jewelry from Ancient Rome show wire wrapped loops (one of the imp ...
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Wire Gauge
Wire gauge is a measurement of wire diameter. This determines the amount of electric current the wire can safely carry, as well as its electrical resistance and weight. Types of wire gauge Wire gauges may be broadly divided into two groups, the empirical and the geometric. The first includes all the older gauge measurements, notably the Birmingham gauge (B.W.G. or Stubs) and the Lancashire. The origin of the B.W.G. is obscure. The numbers of wire were in common use earlier than 1735. It is believed that they originally were based on the series of drawn wires, No. 1 being the original rod, and succeeding numbers corresponding with each draw, so that No. 10, for example, would have passed ten times through the draw plate. But the Birmingham and the Lancashire gauges, the latter being based on an averaging of the dimensions collated from a large number of the former in the possession of Peter Stubs of Warrington (1756-1806), have long held the leading position, and are still retai ...
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Wire Drawing
Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through a single, or series of, drawing die(s). There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments. Although similar in process, drawing is different from extrusion, because in drawing the wire is pulled, rather than pushed, through the die. Drawing is usually performed at room temperature, thus classified as a cold working process, but it may be performed at elevated temperatures for large wires to reduce forces. Process The wire drawing process is quite simple in concept. The wire is prepared by shrinking the beginning of it, by hammering, filing, rolling or swaging, so that it will fit through the die; the wire is then pulled through the die. As the wire is pulled through the die, its volume remains the same, so as the diameter de ...
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Loudspeaker
A loudspeaker (commonly referred to as a speaker or speaker driver) is an electroacoustic transducer that converts an electrical audio signal into a corresponding sound. A ''speaker system'', also often simply referred to as a "speaker" or "loudspeaker", comprises one or more such speaker ''drivers'', an enclosure, and electrical connections possibly including a crossover network. The speaker driver can be viewed as a linear motor attached to a diaphragm which couples that motor's movement to motion of air, that is, sound. An audio signal, typically from a microphone, recording, or radio broadcast, is amplified electronically to a power level capable of driving that motor in order to reproduce the sound corresponding to the original unamplified electronic signal. This is thus the opposite function to the microphone; indeed the ''dynamic speaker'' driver, by far the most common type, is a linear motor in the same basic configuration as the dynamic microphone which uses such ...
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Electrical Cable
An electrical cable is an assembly of one or more wires running side by side or bundled, which is used to carry electric current. One or more electrical cables and their corresponding connectors may be formed into a ''cable assembly'', which is not necessarily suitable for connecting two devices but can be a partial product (e.g. to be soldered onto a printed circuit board with a connector mounted to the housing). Cable assemblies can also take the form of a cable tree or cable harness, used to connect many terminals together. Etymology The original meaning of ''cable'' in the electrical wiring sense was for submarine telegraph cables that were armoured with iron or steel wires. Early attempts to lay submarine cables without armouring failed because they were too easily damaged. The armouring in these early days (mid-19th century) was implemented in separate factories to the factories making the cable cores. These companies were specialists in manufacturing wire rope of ...
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Fibula (brooch)
A fibula (/ˈfɪbjʊlə/, plural fibulae /ˈfɪbjʊli/) is a brooch or pin for fastening garments, typically at the right shoulder. The fibula developed in a variety of shapes, but all were based on the safety-pin principle. Unlike most modern brooches, fibulae were not only decorative; they originally served a practical function: to fasten clothing for both sexes, such as dresses and cloaks. In English, "fibula" is not a word used for modern jewellery, but by archaeologists, who also use "brooch", especially for types other than the ancient "safety pin" types, and for types from the British Isles. There are hundreds of different types of fibulae. They are usually divided into families that are based upon historical periods, geography, and/or cultures. Fibulae are also divided into classes that are based upon their general forms. Fibulae replaced straight pins that were used to fasten clothing in the Neolithic period and the Bronze Age. In turn, fibulae were replaced as clo ...
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Slinky
The Slinky is a helical spring toy invented by Richard James in the early 1940s. It can perform a number of tricks, including travelling down a flight of steps end-over-end as it stretches and re-forms itself with the aid of gravity and its own momentum, or appear to levitate for a period of time after it has been dropped. These interesting characteristics have contributed to its success as a toy in its home country of the United States, resulting in many popular toys with slinky components in a wide range of countries. History The Slinky was invented and developed by American naval engineer Richard T. James in 1943 and demonstrated at Gimbels department store in Philadelphia in November 1945. The toy was a hit, selling its entire inventory of 400 units in 90 minutes. James and his wife Betty formed James Industries in Clifton Heights, Pennsylvania to manufacture Slinky and several related toys such as the Slinky Dog and Suzie, the Slinky Worm. In 1960, James's wife Betty Jam ...
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Draw Plate
A draw plate is type of die consisting of a hardened steel plate with one or more holes through which wire is drawn to make it thinner. A typical plate will have twenty to thirty holes so a wide range of diameters can be drawn. With a mandrel, a draw plate can be used to draw tubes of metal. Plates are available in many different sizes and shapes for drawing different shapes of wire, including round, square, oval, half-round and hexagonal. The plate has rows of holes drilled through it which are slightly wider at the back. Drawing wire When drawing, the plate is held securely in a vise or other fixture. Annealed wire is filed at one end to give it an initial taper. The tapered end is inserted into a hole with a final diameter just smaller than its current width. Special pliers, called draw tongs are used to hold the tip of the wire and pull it through, sometimes with the aid of grease or wax as a lubricant. Small diameter wire may be drawn manually, while very thick wire ...
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Die (manufacturing)
A die is a specialized machine tool used in manufacturing industries to cut and/or form material to a desired shape or profile. Stamping dies are used with a press, as opposed to drawing dies (used in the manufacture of wire) and casting dies (used in molding) which are not. Like molds, dies are generally customized to the item they are used to create. Products made with dies range from simple paper clips to complex pieces used in advanced technology. Continuous-feed laser cutting may displace the analogous die-based process in the automotive industry, among others. Die stamping Blanking and piercing are two die cutting operations, and bending is an example of a die forming operation. Die forming Forming operations work by deforming materials like sheet metal or plastic using force (compression, tension, or both) and rely on the material's mechanical properties. Forming dies are typically made by tool and die makers and put into production after mounting into a press. ...
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Drawing (manufacturing)
Drawing is a metalworking process that uses tensile forces to stretch (elongate) metal, glass, or plastic. As the metal is drawn (pulled), it stretches to become thinner, to achieve a desired shape and thickness. Drawing is classified into two types: sheet metal drawing and wire, bar, and tube drawing. Sheet metal drawing is defined as a plastic deformation over a curved axis. For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified as a cold working process; however, drawing may also be performed at elevated temperatures to hot work large wires, rods or hollow sections in order to reduce forces.Degarmo, p. 432.Kalpakjian, pp. 415–419. Drawing differs from rolling in that the pressure of drawing is not transmitted through the turning action of the mill but instead depends on force applied locally near the area of compression. This means the amoun ...
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Anvil
An anvil is a metalworking tool consisting of a large block of metal (usually forged or cast steel), with a flattened top surface, upon which another object is struck (or "worked"). Anvils are as massive as practical, because the higher their inertia, the more efficiently they cause the energy of striking tools to be transferred to the work piece. In most cases the anvil is used as a forging tool. Before the advent of modern welding technology, it was the primary tool of metal workers. The great majority of modern anvils are made of cast steel that has been heat treated by either flame or electric induction. Inexpensive anvils have been made of cast iron and low quality steel, but are considered unsuitable for serious use as they deform and lack rebound when struck. Structure The primary work surface of the anvil is known as the face. It is generally made of hardened steel and should be flat and smooth with rounded edges for most work. Any marks on the face will b ...
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