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P-Course
The P-Course (P stands for Production) is a practical training program about Industrial Engineering implemented to teach the main techniques for industrial work improvement (改善 "kaizen" in Japanese). Although especially aimed at applications in manufacturing, it can be useful also to transfer the core concepts of systematic improvement approach to people involved in operational activities in non-manufacturing businesses (i.e. services, indirect corporate functions). History This course was born in Japan and was intended for production technicians, so they could best contribute to the rebirth of the manufacturing industry in the postwar period. After World War II it was necessary to reconstruct the foundations of the Japanese industrial system: in May 1946 (year 22 of the Showa era) the Japan Management Association (JMA) decided to start off a course specifically conceived for the development of those skills and knowledge required to production technicians. That was the P-Course ...
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Shigeo Shingo
was a Japanese industrial engineer who was considered as the world’s leading expert on manufacturing practices and the Toyota Production System. Life and work After having worked as a technician specializing in fusions at the Taiwanese railways in Taipei, at the end of the World War II, in 1945, he started to work at the Japan Management Association (JMA) ( :ja:日本能率協会) in Tokyo, becoming a consultant focused on the improvement of factory management. Gathering tips from the improvement experiences in the field he had in 1950 at Toyo Ind. (now Mazda) and in 1957 at the sites in Hiroshima of the Mitsubishi Heavy Industries, since 1969 Shingō got involved in some actions in Toyota Motor Corporation (Toyota) for the reduction of set-up time (change of dies) of pressing machines which took him to the formulation of a specific technique based on operational analysis, which shortened set-up times from 1 to 2 hours (or even half a day) per each exchange of dies to a rapid ...
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Akira Kōdate
Akira Kōdate (高達秋良、こうだて・あきら) was born in Kanagawa District, Japan on 6 October 1925. He is an engineer and a Japanese business manager, considered one of the greatest international experts in R&D and production management, as well as a master of lean thinking-related methodologies. Since 1953, he has been working as a consultant with the Japan Management Association (JMA) and JMA Consultants Inc, where he works as a principal consultant and technical advisor. Biography Kōdate graduated in mechanical engineering from the University of Ibaragi in 1948, when postwar Japan was still recovering from World War II During university, he started working as a lathe turner operator, which gave him a solid foundation for his future endeavors. After being in charge of production control for a while, Kōdate became a design engineer for a manufacturing company producing sawing machines and trying to emerge from the industrial void of the period. Kōdate was willi ...
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Muda (Japanese Term)
is a Japanese word meaning "futility", "uselessness", or "wastefulness", and is a key concept in lean process thinking such as in the Toyota Production System (TPS), denoting one of three types of deviation from optimal allocation of resources. The other types are known by the Japanese terms '' mura'' ("unevenness") and '' muri'' ("overload"). Waste in this context refers to the wasting of time or resources rather than wasteful by-products and should not be confused with waste reduction. From an end-customer's point of view, value-added work is any activity that produces goods or provides a service for which a customer is willing to pay; ''muda'' is any constraint or impediment that causes waste to occur. There are two types of muda: * ''Muda'' type I: non value-adding, but necessary for end-customers. These are usually harder to eliminate because while classified as non-value adding, they may still be necessary. * ''Muda'' type II: non value-adding and unnecessary for end ...
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Management Consulting
Management consulting is the practice of providing consulting services to organizations to improve their performance or in any way to assist in achieving organizational objectives. Organizations may draw upon the services of management consultants for a number of reasons, including gaining external (and presumably objective) advice and accessing consultants' specialized expertise regarding concerns that call for additional oversight. As a result of their exposure to and relationships with numerous organizations, consulting firms are typically aware of industry "best practices". However, the specific nature of situations under consideration may limit the ability or appropriateness of transferring such practices from one organization to another. Management consulting is an additional service to internal management functions and, for various legal and practical reasons, may not be seen as a replacement for internal management. Unlike interim management, management consultants do ...
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Denso
is a global automotive components manufacturer headquartered in the city of Kariya, Aichi Prefecture, Japan. After becoming independent from Toyota Motor, the company was founded as in 1949. About 25% of the company is owned by Toyota. Despite being a part of the Toyota Group of companies, as of the year ending March 2016, sales to the Toyota Group accounted for less than 50% of total revenue (44% of revenue originated from other car manufacturers in Japan, Germany, the U.S. and China). In 2023, DENSO was the second largest auto parts supplier in the world. In 2022, DENSO was listed at #278 on the Fortune Global 500 list with a total revenue of $49.0 billion and 167,950 employees. DENSO consisted of 200 consolidated subsidiaries (64 in Japan, 23 in North America, 32 in Europe, 74 in Asia, and seven in Oceania and other regions). Name The name is a blend word of the Japanese terms for and . Operations The company develops and manufactures various auto parts, including ...
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Industrial Engineering
Industrial engineering (IE) is concerned with the design, improvement and installation of integrated systems of people, materials, information, equipment and energy. It draws upon specialized knowledge and skill in the mathematical, physical, and social sciences together with the principles and methods of engineering analysis and design, to specify, predict, and evaluate the results to be obtained from such systems. Industrial engineering is a branch of engineering that focuses on optimizing complex processes, systems, and organizations by improving efficiency, productivity, and quality. It combines principles from engineering, mathematics, and business to design, analyze, and manage systems that involve people, materials, information, equipment, and energy. Industrial engineers aim to reduce waste, streamline operations, and enhance overall performance across various industries, including manufacturing, healthcare, logistics, and service sectors. Industrial engineers are employe ...
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Toyota Production System
The Toyota Production System (TPS) is an integrated socio-technical system, developed by Toyota, that comprises its management philosophy and practices. The TPS is a management system that organizes manufacturing and logistics for the automobile manufacturer, including interaction with suppliers and customers. The system is a major precursor of the more generic " lean manufacturing". Taiichi Ohno and Eiji Toyoda, Japanese industrial engineers, developed the system between 1948 and 1975. Originally called "Just-in-time production", it builds on the approach created by the founder of Toyota, Sakichi Toyoda, his son Kiichiro Toyoda, and the engineer Taiichi Ohno. The principles underlying the TPS are embodied in The Toyota Way. Goals The main objectives of the TPS are to design out overburden ( muri) and inconsistency ( mura), and to eliminate waste ( muda). The most significant effects on process value delivery are achieved by designing a process capable of delivering the requi ...
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Taiichi Ohno
was a Japanese people, Japanese industrial engineering, industrial engineer and businessman. He is considered to be the father of the Toyota Production System, which inspired Lean Manufacturing in the U.S. He devised the Muda (Japanese term)#Toyota's (Ohno's) Seven Forms of Waste, seven wastes (or Muda (Japanese term), muda in Japanese) as part of this system. He wrote several books about the system, including ''Toyota Production System: Beyond Large-Scale Production''. Life Born in 1912 in Dalian, China, and a graduate of the Nagoya Technical High School (Japan), he joined the Eiji Toyoda, Toyoda family's Toyoda Spinning upon graduation in 1932 during the Great Depression thanks to the relations of his father to Kiichiro Toyoda, the son of Toyota's founding father Sakichi Toyoda. He moved to the Toyota motor company in 1943 where he worked as a shop-floor supervisor in the engine manufacturing shop of the plant, and gradually rose through the ranks to become an executive. Influe ...
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Toyota Motor Company
is a Japanese multinational automotive manufacturer headquartered in Toyota City, Aichi, Japan. It was founded by Kiichiro Toyoda and incorporated on August 28, 1937. Toyota is the largest automobile manufacturer in the world, producing about 10 million vehicles per year. The company was founded as a spinoff of Toyota Industries, a machine maker started by Sakichi Toyoda, Kiichiro's father. Both companies are now part of the Toyota Group, one of the largest conglomerates in the world. While still a department of Toyota Industries, the company developed its first product, the Type A engine, in 1934 and its first passenger car in 1936, the Toyota AA. After World War II, Toyota benefited from Japan's alliance with the United States to learn from American automakers and other companies, which gave rise to The Toyota Way (a management philosophy) and the Toyota Production System (a lean manufacturing practice) that transformed the small company into a leader in the indust ...
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Kaizen
is a Japanese concept in business studies which asserts that significant positive results may be achieved due the cumulative effect of many, often small (and even trivial), improvements to all aspects of a company's operations. Kaizen is put into action by Continual improvement process, continuously improving every facet of a company's production and requires the participation of all employees from the CEO to assembly line workers. Kaizen also applies to processes, such as purchasing and logistics, that cross organizational boundaries into the supply chain. Kaizen aims to eliminate lean manufacturing, waste and redundancies. Kaizen may also be referred to as zero investment improvement (ZII) due to its utilization of existing resources. After being introduced by an Americans, American, Kaizen was first practiced in Economy of Japan, Japanese businesses after World War II, and most notably as part of The Toyota Way. It has since spread throughout the world and has been applied ...
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Japan
Japan is an island country in East Asia. Located in the Pacific Ocean off the northeast coast of the Asia, Asian mainland, it is bordered on the west by the Sea of Japan and extends from the Sea of Okhotsk in the north to the East China Sea in the south. The Japanese archipelago consists of four major islands—Hokkaido, Honshu, Shikoku, and Kyushu—and List of islands of Japan, thousands of smaller islands, covering . Japan has a population of over 123 million as of 2025, making it the List of countries and dependencies by population, eleventh-most populous country. The capital of Japan and List of cities in Japan, its largest city is Tokyo; the Greater Tokyo Area is the List of largest cities, largest metropolitan area in the world, with more than 37 million inhabitants as of 2024. Japan is divided into 47 Prefectures of Japan, administrative prefectures and List of regions of Japan, eight traditional regions. About three-quarters of Geography of Japan, the countr ...
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Ohno Tsuneo
Ono (小野) and Ōno/Oono/Ohno (大野) are Japanese surnames. ''Ono'' means "small field" and ''Ōno'' means "large field". Both are used as Japanese surnames. Everyone in the list below (of people with these surnames) was born in Japan, unless otherwise noted. Ono/Ōno * Allen K. Ono (1933–2016), U.S. Army officer, first lieutenant general of Japanese-American descent, born in Hawaii * Ono no Azumabito (d. 757), Japanese court official during the Nara period, governor of Bizen province * Ōno no Azumabito (d. 742), official, during the same period, who held the Imperial position of Chinjufu-shōgun * Ohno no Mataka (782–843) aristocrat and government official * Chizu Ono, photographer * Daisuke Ono (born 1978), voice actor * Frank H. Ono, Japanese-American soldier * Fuyumi Ono, author * Ono Genmyo, Japanese scholar of Buddhism and Buddhist art * Ōno Harunaga, general under Toyotomi Hideyori * Hitoshi Ono, rugby player *, Japanese ice hockey player * Jiro Ono (chef) ...
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