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Injection Mould Construction
{{no footnotes, date=January 2016 Injection mold construction is the process of creating molds that are used to perform injection molding operations using an injection molding machine. These are generally used to produce plastic parts using a core and a cavity. Molds are designed as two-plate or three-plate molds, depending on the type of component to be manufactured. The two plate mold requires a single day in light, while the three plate mold requires two days. Mold construction depends on the shape of the component, which determines the parting line selection, runner and gate selection and component ejection system selection. The mold base size depends on component size and number of cavities to be planned per mold. Design considerations * Draft: Required in both the core and cavity for easy ejection of the finished component * Shrinkage allowance: Depends on shrinkage property of material core and cavity size * Cooling circuit: In order to reduce the cycle time, water circu ...
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Injection Molding
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolyme ...
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Injection Molding Machine
An injection molding machine (also spelled as injection moulding machine in BrE), also known as an injection press, is a machine for manufacturing plastic products by the injection molding process. It consists of two main parts, an ''injection unit'' and a ''clamping unit''. Operation Injection molding machine molds can be fastened in either a horizontal or vertical position. Most machines are horizontally oriented, but vertical machines are used in some niche applications such as insert molding, allowing the machine to take advantage of gravity. Some vertical machines also do not require the mold to be fastened. There are many ways to fasten the tools to the platens, the most common are manual clamps (both halves are bolted to the platens); however, hydraulic clamps (chocks are used to hold the tool in place) and magnetic clamps are also used. The magnetic and hydraulic clamps are used where fast tool changes are required. The person designing the mold chooses whether the ...
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Injection Mold In Molding Machine
Injection or injected may refer to: Science and technology * Injective function, a mathematical function mapping distinct arguments to distinct values * Injection (medicine), insertion of liquid into the body with a syringe * Injection, in broadcasting, the level at which a subcarrier is sent by the transmitter, expressed as a percent of total modulation * Injection quill, used in the petrochemical industry to insert chemicals, typically inhibitors, for proper mixture within a base chemical * Fuel injection, a means of metering fuel into an internal combustion engine * Orbit injection, changing a stable orbit into a transfer orbit * Injection, in construction, insertion of consolidation materials (i.e., cement grout mixtures, gravel) by means of dry type rotary shortcrete high pressure pumps * Injection well * Injection moulding, a technique for making parts from plastic material Computing * Code injection, a security violation technique using unexpected program modification * ...
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Cavity Plate Cooling
Cavity may refer to: Biology and healthcare *Body cavity, a fluid-filled space in many animals where organs typically develop **Gastrovascular cavity, the primary organ of digestion and circulation in cnidarians and flatworms * Dental cavity or tooth decay, damage to the structure of a tooth * Lung cavity, an air-filled space within the lung Radio frequency resonance * Microwave cavity or ''RF cavity'', a cavity resonator in the radio frequency range, for example used in particle accelerators * Optical cavity, the cavity resonator of a laser * Resonant cavity, a device designed to select for waves of particular wavelengths Other uses * Cavity (band), a sludge metal band from Miami, Florida * Cavity method, a mathematical method to solve some mean field type of models *Cavity wall, a wall consisting of two skins with a cavity See also * Cavitation, the phenomenon of partial vacuums forming in fluid, for example, in propellers * Cavitary pneumonia A lung cavity or pulmonary cav ...
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Direct Cooling
Direct may refer to: Mathematics * Directed set, in order theory * Direct limit of (pre), sheaves * Direct sum of modules, a construction in abstract algebra which combines several vector spaces Computing * Direct access (other), a method of accessing data in a database * Direct connect (other), various methods of telecommunications and computer networking * Direct memory access, access to memory by hardware subsystems independently of the CPU Entertainment * ''Direct'' (Tower of Power album) * ''Direct'' (Vangelis album) * ''Direct'' (EP), by The 77s Other uses * Nintendo Direct, an online presentation frequently held by Nintendo * Mars Direct, a proposal for a crewed mission to Mars * DIRECT, a proposed space shuttle-derived launch vehicle * DirectX, a proprietary dynamic media platform * Direct current, a direct flow of electricity * Direct examination, the in-trial questioning of a witness by the party who has called him or her to testify Se ...
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Annular Cooling Of Cavity Insert
Annulus (or anulus) or annular indicates a ring- or donut-shaped area or structure. It may refer to: Human anatomy * ''Anulus fibrosus disci intervertebralis'', spinal structure * Annulus of Zinn, a.k.a. annular tendon or ''anulus tendineus communis'', around the optic nerve * Annular ligament (other) * ''Digitus anularis'', a.k.a. ring finger * ''Anulus ciliaris'', a.k.a. ciliary body * ''Anulus femoralis'', a.k.a. femoral ring * ''Anulus inguinalis superficialis'', a.k.a. superficial inguinal ring * ''Anulus inguinalis profundus'', a.k.a. deep inguinal ring * ''Anuli fibrosi cordis'', a.k.a. fibrous rings of heart * ''Anulus umbilicalis '', a.k.a. umbilical ring Other * Annulus (construction), outer gear ring in an epicyclic gearing * Annulus (botany), structure on fern and moss sporangia * Annular lake, a ring-shaped lake caused by meteor impact * Annulus (mathematics), the shape between two concentric circles * Annulus (mycology), structure on mushroom * Annulus ( ...
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Carbon Steel
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states: * no minimum content is specified or required for chromium, cobalt, molybdenum, nickel, niobium, titanium, tungsten, vanadium, zirconium, or any other element to be added to obtain a desired alloying effect; * the specified minimum for copper does not exceed 0.40%; * or the maximum content specified for any of the following elements does not exceed the percentages noted: manganese 1.65%; silicon 0.60%; copper 0.60%. The term ''carbon steel'' may also be used in reference to steel which is not stainless steel; in this use carbon steel may include alloy steels. High carbon steel has many different uses such as milling machines, cutting tools (such as chisels) and high strength wires. These applications require a much finer microstructure, which improves the toughness. Carbon steel is a popular m ...
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Carbon Steel
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states: * no minimum content is specified or required for chromium, cobalt, molybdenum, nickel, niobium, titanium, tungsten, vanadium, zirconium, or any other element to be added to obtain a desired alloying effect; * the specified minimum for copper does not exceed 0.40%; * or the maximum content specified for any of the following elements does not exceed the percentages noted: manganese 1.65%; silicon 0.60%; copper 0.60%. The term ''carbon steel'' may also be used in reference to steel which is not stainless steel; in this use carbon steel may include alloy steels. High carbon steel has many different uses such as milling machines, cutting tools (such as chisels) and high strength wires. These applications require a much finer microstructure, which improves the toughness. Carbon steel is a popular m ...
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Poke Yoke
is a Japanese term that means "mistake-proofing" or "inadvertent error prevention". A poka-yoke is any mechanism in a process that helps an equipment operator avoid (''yokeru'') mistakes (''poka'') and defects by preventing, correcting, or drawing attention to human errors as they occur. The concept was formalized, and the term adopted, by Shigeo Shingo as part of the Toyota Production System. Etymology Poka-yoke was originally ''baka-yoke'', but as this means "fool-proofing" (or " idiot-proofing") the name was changed to the milder ''poka-yoke''. Poka-yoke is derived from ''poka o yokeru'' (ポカを避ける), a term in shogi that means avoiding an unthinkably bad move. Usage More broadly, the term can refer to any behavior-shaping constraint designed into a process to prevent incorrect operation by the user. A simple poka-yoke example is demonstrated when a driver of the car equipped with a manual gearbox must press on the clutch pedal (a process step, therefore a poka-yoke) ...
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O-ring
An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, forming a seal at the interface. The O-ring may be used in static applications or in dynamic applications where there is relative motion between the parts and the O-ring. Dynamic examples include rotating pump shafts and hydraulic cylinder pistons. Static applications of O-rings may include fluid or gas sealing applications in which: (1) the O-ring is compressed resulting in zero clearance, (2) the O-ring material is vulcanized solid such that it is impermeable to the fluid or gas, and (3) the O-ring material is resistant to degradation by the fluid or gas. The wide range of potential liquids and gases that need to be sealed has necessitated the development of a wide range of materials. O-rings are one of the most common seals used i ...
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Injection Molding
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolyme ...
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Injection Molding Machine
An injection molding machine (also spelled as injection moulding machine in BrE), also known as an injection press, is a machine for manufacturing plastic products by the injection molding process. It consists of two main parts, an ''injection unit'' and a ''clamping unit''. Operation Injection molding machine molds can be fastened in either a horizontal or vertical position. Most machines are horizontally oriented, but vertical machines are used in some niche applications such as insert molding, allowing the machine to take advantage of gravity. Some vertical machines also do not require the mold to be fastened. There are many ways to fasten the tools to the platens, the most common are manual clamps (both halves are bolted to the platens); however, hydraulic clamps (chocks are used to hold the tool in place) and magnetic clamps are also used. The magnetic and hydraulic clamps are used where fast tool changes are required. The person designing the mold chooses whether the ...
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