Synroc
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Synroc, a
portmanteau A portmanteau word, or portmanteau (, ) is a blend of wordsradioactive waste Radioactive waste is a type of hazardous waste that contains radioactive material. Radioactive waste is a result of many activities, including nuclear medicine, nuclear research, nuclear power generation, rare-earth mining, and nuclear weapons r ...
. It was pioneered in 1978 by a team led by Professor
Ted Ringwood Alfred Edward "Ted" Ringwood FRS FAA (19 April 1930 – 12 November 1993) was an Australian experimental geophysicist and geochemist, and the 1988 recipient of the Wollaston Medal. The mineral ringwoodite is named after him. Early life and st ...
at the
Australian National University The Australian National University (ANU) is a public research university located in Canberra, the capital of Australia. Its main campus in Acton encompasses seven teaching and research colleges, in addition to several national academies an ...
, with further research undertaken in collaboration with
ANSTO The Australian Nuclear Science and Technology Organisation (ANSTO) is a statutory body of the Australian government, formed in 1987 to replace the Australian Atomic Energy Commission. Its head office and main facilities are in southern outs ...
at research laboratories in
Lucas Heights Lucas Heights is a suburb in southern Sydney, in the state of New South Wales, Australia. It is near to the Royal National Park. Geography It is located 31 kilometres south-west of the Sydney central business district, in the local government ...
.


Manufacture

Synroc is composed of three
titanate In chemistry, titanate usually refers to inorganic compounds composed of titanium oxides. Together with niobate, titanate salts form the Perovskite group. In some cases, the term is used more generally for any titanium-containing anion, e.g. i ...
minerals –
hollandite Hollandite (chemical formula: Ba(Mn4+6Mn3+2)O16) is an oxide mineral. It is the barium-manganese (III) endmember of the coronadite group. A mineral, with the chemical composition BaMn4+6Fe3+2O16, that was first found in the Kajlidongri mine in t ...
, zirconolite and
perovskite Perovskite (pronunciation: ) is a calcium titanium oxide mineral composed of calcium titanate (chemical formula ). Its name is also applied to the class of compounds which have the same type of crystal structure as (XIIA2+VIB4+X2−3), known a ...
– plus
rutile Rutile is an oxide mineral composed of titanium dioxide (TiO2), the most common natural form of TiO2. Rarer polymorphs of TiO2 are known, including anatase, akaogiite, and brookite. Rutile has one of the highest refractive indices at visib ...
and a small amount of
metal A metal (from Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electricity and heat relatively well. Metals are typicall ...
alloy An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductilit ...
. These are combined into a slurry to which is added a portion of high-level liquid nuclear waste. The mixture is dried and
calcined Calcination refers to thermal treatment of a solid chemical compound (e.g. mixed carbonate ores) whereby the compound is raised to high temperature without melting under restricted supply of ambient oxygen (i.e. gaseous O2 fraction of air), gener ...
at to produce a powder. The powder is then compressed in a process known as
Hot Isostatic Pressing Hot isostatic pressing (HIP) is a manufacturing process, used to reduce the porosity of metals and increase the density of many ceramic materials. This improves the material's mechanical properties and workability. The process can be used to pro ...
(HIP), where it is compressed within a bellows-like stainless steel container at temperatures of . The result is a cylinder of hard, dense, black synthetic rock.


Comparisons

If stored in a liquid form, nuclear waste can enter the environment and the waterways, and cause widespread damage. As a solid, these risks are greatly minimised. Unlike
borosilicate glass Borosilicate glass is a type of glass with silica and boron trioxide as the main glass-forming constituents. Borosilicate glasses are known for having very low coefficients of thermal expansion (≈3 × 10−6 K−1 at 20 °C), m ...
, which is amorphous, Synroc is a
ceramic A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain ...
that incorporates the radioactive waste into its
crystal structure In crystallography, crystal structure is a description of the ordered arrangement of atoms, ions or molecules in a crystalline material. Ordered structures occur from the intrinsic nature of the constituent particles to form symmetric patterns ...
. Naturally occurring rocks can store radioactive materials for long periods. The aim of Synroc is to imitate this by converting liquid into a
crystal A crystal or crystalline solid is a solid material whose constituents (such as atoms, molecules, or ions) are arranged in a highly ordered microscopic structure, forming a crystal lattice that extends in all directions. In addition, macro ...
line structure and use to store radioactive waste. Synroc-based glass composite materials (GCM) combine the process and chemical flexibility of glass with the superior chemical durability of ceramics and can achieve higher waste loadings. Different types of Synroc waste forms (ratios of component minerals, specific HIP pressures and temperatures etc.) can be developed for the immobilisation of different types of waste. Only zirconolite and perovskite can accommodate actinides. The exact proportions of the main phases vary depending on the HLW composition. For example, Synroc-C is designed to contain about 20 wt.% of calcined HLW and it consists of approximately (in wt.%): 30 – hollandite; 30 – zirconolite; 20 – perovskite and 20 – Ti-oxides and other phases. Immobilising weapons-grade plutonium or transuranium wastes instead of bulk HLW may essentially change the Synroc phase composition to primarily zirconolite-based or a pyrochlore-based ceramic. The starting precursor for Synroc-C fabrication contains ∼57 wt.% TiO2 and 2 wt.% metallic Ti. The metallic titanium provides reducing conditions during ceramic synthesis and helps decrease volatilisation of radioactive cesium. Synroc is not a disposal method. Synroc still has to be stored. Even though the waste is held in a solid lattice and prevented from spreading, it is still radioactive and can have a negative effect on its surroundings. Synroc is a superior method of nuclear waste storage because it minimises
leaching Leaching is the loss or extraction of certain materials from a carrier into a liquid (usually, but not always a solvent). and may refer to: * Leaching (agriculture), the loss of water-soluble plant nutrients from the soil; or applying a small amou ...
.


Production use

In 1997 Synroc was tested with real HLW using technology developed jointly by ANSTO and the US DoE's Argonne National Laboratory. In January 2010, the
United States Department of Energy The United States Department of Energy (DOE) is an executive department of the U.S. federal government that oversees U.S. national energy policy and manages the research and development of nuclear power and nuclear weapons in the United Stat ...
selected
Hot Isostatic Pressing Hot isostatic pressing (HIP) is a manufacturing process, used to reduce the porosity of metals and increase the density of many ceramic materials. This improves the material's mechanical properties and workability. The process can be used to pro ...
(HIP) for processing waste at the Idaho National Laboratory. In April 2008, the Battelle Energy Alliance signed a contract with
ANSTO The Australian Nuclear Science and Technology Organisation (ANSTO) is a statutory body of the Australian government, formed in 1987 to replace the Australian Atomic Energy Commission. Its head office and main facilities are in southern outs ...
to demonstrate the benefits of Synroc in processing waste managed by Batelle as part of its contract to manage the Idaho National Laboratory. Synroc was chosen in April 2005 for a multimillion-dollar "demonstration" contract to eliminate {{convert, 5, MT, ST, abbr=on of
plutonium Plutonium is a radioactive chemical element with the symbol Pu and atomic number 94. It is an actinide metal of silvery-gray appearance that tarnishes when exposed to air, and forms a dull coating when oxidized. The element normally exhibi ...
-contaminated waste at British Nuclear Fuel's Sellafield plant, on the northwest coast of
England England is a country that is part of the United Kingdom. It shares land borders with Wales to its west and Scotland to its north. The Irish Sea lies northwest and the Celtic Sea to the southwest. It is separated from continental Europe b ...
.


References


External links


Synroc Wasteform
(from
World Nuclear Association World Nuclear Association is the international organization that promotes nuclear power and supports the companies that comprise the global nuclear industry. Its members come from all parts of the nuclear fuel cycle, including uranium mining, ur ...
)
Canberra Observer report on 2005 contractANSTOThe Synroc Website
Radioactive waste Synthetic materials