Surface finishing is a broad range of

industrial process Industrial processes are procedures involving chemical, physical, electrical or mechanical steps to aid in the manufacturing of an item or items, usually carried out on a very large scale. Industrial processes are the key components of heavy in ...

es that alter the surface of a manufactured item to achieve a certain property. Finishing processes may be employed to: improve appearance, adhesion or

wettability Wetting is the ability of a liquid to maintain contact with a solid surface, resulting from intermolecular interactions when the two are brought together. This happens in presence of a gaseous phase or another liquid phase not miscible with ...

solderability The solderability of a substrate is a measure of the ease with which a soldered joint can be made to that material. Good solderability requires wetting (low contact angle) of the substrate by the solder. __TOC__ Of metals Solderability varies depe ...

corrosion resistance Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engin ...

, tarnish resistance, chemical resistance,

wear resistance Wear is the damaging, gradual removal or deformation of material at solid surfaces. Causes of wear can be mechanical (e.g., erosion) or chemical (e.g., corrosion). The study of wear and related processes is referred to as tribology. Wear in ...

hardness In materials science, hardness (antonym: softness) is a measure of the resistance to localized plastic deformation induced by either mechanical indentation or abrasion. In general, different materials differ in their hardness; for example hard ...

, modify electrical conductivity, remove burrs and other surface flaws, and control the surface

friction Friction is the force resisting the relative motion of solid surfaces, fluid layers, and material elements sliding against each other. There are several types of friction: *Dry friction is a force that opposes the relative lateral motion of ...

.. In limited cases some of these techniques can be used to restore original dimensions to salvage or repair an item. An unfinished surface is often called '' mill finish''. Surface finishing processes can be categorized by how they affect the

workpiece A workpiece is a piece, often made of a single material, that is being processed into another desired shape (such as building blocks). The workpiece is usually a piece of relatively rigid material such as wood, metal, plastic, or stone. After a ...

: *Removing or reshaping finishing *Adding or altering finishing Mechanical processes may also be categorized together because of similarities the final surface finish.

Adding and altering

Blanching Blanch or blanching may refer to: People * Andrea Blanch (born 1935), portrait, commercial, and fine art photographer * Arnold Blanch (1896–1968), born and raised in Mantorville, Minnesota * Stuart Blanch, Baron Blanch (1918–1994), Anglican bi ...

* Burnishing * Calendering *

Case hardening Case-hardening or surface hardening is the process of hardening the surface of a metal object while allowing the metal deeper underneath to remain soft, thus forming a thin layer of harder metal at the surface. For iron or steel with low carbon ...

Ceramic glaze Ceramic glaze is an impervious layer or coating of a vitreous substance which has been fused to a pottery body through firing. Glaze can serve to color, decorate or waterproof an item. Glazing renders earthenware vessels suitable for holding ...

Cladding Cladding is an outer layer of material covering another. It may refer to the following: *Cladding (boiler), the layer of insulation and outer wrapping around a boiler shell *Cladding (construction), materials applied to the exterior of buildings ...

Corona treatment Corona treatment (sometimes referred to as air plasma) is a surface modification technique that uses a low temperature corona discharge plasma to impart changes in the properties of a surface. The corona plasma is generated by the application of ...

*Diffusion processes: **

Carburizing Carburising, carburizing (chiefly American English), or carburisation is a heat treatment process in which iron or steel absorbs carbon while the metal is heated in the presence of a carbon-bearing material, such as charcoal or carbon monoxide. ...

Nitriding Nitriding is a heat treating process that diffuses nitrogen into the surface of a metal to create a case-hardened surface. These processes are most commonly used on low-alloy steels. They are also used on titanium, aluminium and molybdenum. T ...

Electroless plating Electroless plating, also known as chemical plating or autocatalytic plating, is a class of industrial chemical processes that create metal coatings on various materials by autocatalytic chemical reduction of metal cations in a liquid bath. This ...

* Electroplating *

Galvanizing Galvanization or galvanizing ( also spelled galvanisation or galvanising) is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are submerge ...

* Gilding * Glazing *

Knurling Knurling is a manufacturing process, typically conducted on a lathe, whereby a pattern of straight, angled or crossed lines is rolled into the material. Etymology The terms ''knurl'' and ''knurled'' are from an earlier ''knur'' ‘knot in woo ...

* Painting * Passivation/

Conversion coating A conversion coating is a chemical or electro-chemical treatment applied to manufactured parts that superficially converts the material into a thin adhering coating of an insoluble compound. These coatings are commonly applied to protect the part ...

Anodizing Anodizing is an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts. The process is called ''anodizing'' because the part to be treated forms the anode electrode of an electr ...

** Bluing **

Chromate conversion coating Chromate conversion coating or alodine coating is a type of conversion coating used to passivate steel, aluminium, zinc, cadmium, copper, silver, titanium, magnesium, and tin alloys. The coating serves as a corrosion inhibitor, as a primer ...

Phosphate conversion coating Phosphate conversion coating is a chemical treatment applied to steel parts that creates a thin adhering layer of iron, zinc, or manganese phosphates, to achieve corrosion resistance, lubrication, or as a foundation for subsequent coatings or pai ...

***

Parkerizing Phosphate conversion coating is a chemical treatment applied to steel parts that creates a thin adhering layer of iron, zinc, or manganese phosphates, to achieve corrosion resistance, lubrication, or as a foundation for subsequent coatings or p ...

Plasma electrolytic oxidation Plasma electrolytic oxidation (PEO), also known as electrolytic plasma oxidation (EPO) or microarc oxidation (MAO), is an electrochemical surface treatment process for generating oxide coatings on metals. It is similar to anodizing, but it employs ...

Peening In metallurgy, peening is the process of working a metal's surface to improve its material properties, usually by mechanical means, such as hammer blows, by blasting with shot (shot peening), or focusing light ( laser peening). Peening is norm ...

Shot peening Shot peening is a cold working process used to produce a compressive residual stress layer and modify the mechanical properties of metals and composites. It entails striking a surface with shot (round metallic, glass, or ceramic particles) with ...

Laser peening Laser peening (LP), or laser shock peening (LSP), is a surface engineering process used to impart beneficial residual stresses in materials. The deep, high-magnitude compressive residual stresses induced by laser peening increase the resistance o ...

Pickling Pickling is the process of preserving or extending the shelf life of food by either anaerobic fermentation in brine or immersion in vinegar. The pickling procedure typically affects the food's texture and flavor. The resulting food is cal ...

Plasma spraying Thermal spraying techniques are coating processes in which melted (or heated) materials are sprayed onto a surface. The "feedstock" (coating precursor) is heated by electrical (plasma or arc) or chemical means (combustion flame). Thermal sprayi ...

Powder coating Powder coating is a type of coating that is applied as a free-flowing, dry Powder (substance), powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then P ...

Thin-film deposition A thin film is a layer of material ranging from fractions of a nanometer (monolayer) to several micrometers in thickness. The controlled synthesis of materials as thin films (a process referred to as deposition) is a fundamental step in many ap ...

** Chemical vapor deposition (CVD) ** Electroplating **

Electrophoretic deposition Electrophoretic deposition (EPD), is a term for a broad range of industrial processes which includes electrocoating, cathodic electrodeposition, anodic electrodeposition, and electrophoretic coating, or electrophoretic painting. A characteristic ...

(EPD) **

Mechanical plating Mechanical plating, also known as peen plating, mechanical deposition, or impact plating, is a plating process that imparts the coating by cold welding fine metal particles to a workpiece. Mechanical galvanization is the same process, but applies to ...

** Sputter deposition **

Physical vapor deposition Physical vapor deposition (PVD), sometimes called physical vapor transport (PVT), describes a variety of vacuum deposition methods which can be used to produce thin films and coatings on substrates including metals, ceramics, glass, and polym ...

(PVD) ** Vacuum plating *

Vitreous enamel Vitreous enamel, also called porcelain enamel, is a material made by fusing powdered glass to a substrate by firing, usually between . The powder melts, flows, and then hardens to a smooth, durable vitreous coating. The word comes from the Lati ...

Removing and reshaping

* Abrasive blasting **

Sandblasting Sandblasting, sometimes known as abrasive blasting, is the operation of forcibly propelling a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface or remove s ...

* Burnishing * Chemical-mechanical planarization (CMP) *

Electropolishing Electropolishing, also known as electrochemical polishing, anodic polishing, or electrolytic polishing (especially in the metallography field), is an electrochemical process that removes material from a metallic workpiece, reducing the surface roug ...

* Electrochemical machining *

Flame polishing Fire polishing, also known as flame polishing, is a method of polishing a material, usually glass or thermoplastics, by exposing it to a flame or heat. When the surface of the material briefly melts, surface tension smooths the surface. Operator sk ...

* Gas cluster ion beam *

Grinding Grind is the cross-sectional shape of a blade. Grind, grinds, or grinding may also refer to: Grinding action * Grinding (abrasive cutting), a method of crafting * Grinding (dance), suggestive club dancing * Grinding (video gaming), repetitive and ...

Industrial etching Chemical milling or industrial etching is the subtractive manufacturing process of using baths of temperature-regulated etching chemicals to remove material to create an object with the desired shape. Other names for chemical etching incl ...

* Laser ablation * Laser engraving * Linishing *

Magnetic field-assisted finishing Magnetic field-assisted finishing, sometimes called magnetic abrasive finishing, is a surface finishing technique in which a magnetic field is used to force abrasive particles against the target surface.D.K. Singh, V.K. Jain, V. Raghuram (2003Su ...

* Mass finishing processes **

Tumble finishing Tumble finishing, also known as tumbling or rumbling, is a technique for smoothing and polishing a rough surface on relatively small parts. In the field of metalworking, a similar process called barreling, or barrel finishing,Degarmo, p. 781. wo ...

Vibratory finishing Vibratory finishing is a type of mass finishing manufacturing process used to deburr, radius, descale, burnish, clean, and brighten a large number of relatively small workpieces.Degarmo, p. 783. In this batch-type operation, specially shaped pell ...

* Polishing **

Buffing Polishing and buffing are finishing processes for smoothing a workpiece's surface using an abrasive and a work wheel or a leather strop. Technically, ''polishing'' refers to processes that uses an abrasive that is glued to the work wheel, while ...

Lapping Lapping is a machining process in which two surfaces are rubbed together with an abrasive between them, by hand movement or using a machine. Lapping often follows other subtractive processes with more aggressive material removal as a first ste ...

Superfinishing Superfinishing, also known as micromachining, microfinishing, and short-stroke honing, is a metalworking process that improves surface finish and workpiece geometry. This is achieved by removing just the thin amorphous surface layer left by the la ...

Mechanical finishing

Mechanical finishing processes include:. * Abrasive blasting **

* Burnishing *

** Honing *

Mass finishing Mass finishing is a group of manufacturing processes that allow large quantities of parts to be simultaneously finished. The goal of this type of finishing is to burnish, deburr, clean, radius, de-flash, descale, remove rust, polish, brighten, s ...

* Polishing **

The use of abrasives in metal polishing results in what is considered a "mechanical finish".

Metal finish designations

; #1 Finish Annealed and descaled after hot rolling, this finish is suitable for industrial applications requiring heat resistance and corrosion resistance, where smoothness of finish is unimportant, such as chemical tanks, aircraft heaters, steam turbine shrouds and piping. ; #3 Finish Also known as grinding, roughing or rough grinding. These finishes are coarse in nature and usually are a preliminary finish applied before manufacturing. An example would be grinding gates off of castings, deburring or removing excess weld material. It is coarse in appearance and applied by using 36–100 grit abrasive. When the finish is specified as #3, the material is polished to a uniform 60–80 grit. ; #4 Architectural finish Also known as brushed, directional or satin finish. A #4 architectural finish is characterized by fine polishing grit lines that are uniform and directional in appearance. It is produced by polishing the metal with a 120–180 grit belt or wheel finish and then softened with an 80–120 grit greaseless compound or a medium non woven abrasive belt or pad. ; #4 Dairy or sanitary finish This finish is commonly used for the medical and food industry and almost exclusively used on stainless steel. This finish is much finer than a #4 architectural finish. This finish enhances the physical appearance of the metal as well as increases the sanitary benefits. One takes great care to remove any surface defects in the metal, like pits, that could allow bacteria to grow. A #4 dairy or sanitary finish is produced by polishing with a 180–240 grit belt or wheel finish softened with 120–240 grit greaseless compound or a fine non woven abrasive belt or pad. ; #6 Finish Also known as a fine satin finish. This finish is produced by polishing with a 220–280 grit belt or wheel softened with a 220–230 greaseless compound or very fine non woven abrasive belt or pad. Polishing lines will be soft and less reflective than a #4 architectural finish. ; #7 Finish A #7 finish is produced by polishing with a 280–320 belt or wheel and sisal buffing with a cut and color compound. This is a semi-bright finish that will still have some polishing lines but they will be very dull. Carbon steel and iron are commonly polished to a #7 finish before chrome plating. A #7 finish can be made bright by color buffing with coloring compound and a cotton buff. This is commonly applied to keep polishing costs down when a part needs to be shiny but not flawless. ; #8 Finish Also known as a mirror finish. This finish is produced by polishing with at least a 320 grit belt or wheel finish. Care will be taken in making sure all surface defects are removed. The part is sisal buffed and then color buffed to achieve a mirror finish. The quality of this finish is dependent on the quality of the metal being polished. Some alloys of steel and aluminum cannot be brought to a mirror finish. Castings that have slag or pits will also be difficult, if not impossible, to polish to a #8.

References

Notes

Bibliography

*. {{DEFAULTSORT:Surface Finishing Grinding and lapping ca:Acabat