The Info List - Spandex

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Spandex, Lycra or elastane is a synthetic fiber known for its exceptional elasticity. It is stronger and more durable than natural rubber.[1] It is a polyether-polyurea copolymer that was invented in 1958 by chemist Joseph Shivers
Joseph Shivers
at DuPont's Benger Laboratory in Waynesboro, Virginia.[2][3][4][5][6] When introduced in 1962, it revolutionized many areas of the clothing industry. The name "spandex" is an anagram of the word "expands".[7] It is the preferred name in North America; in continental Europe it is referred to by variants of "elastane", i.e. élasthanne (France), Elastan (Germany), elastano (Spain), elastam (Italy) and elastaan (Netherlands), and is known in the UK, Ireland, Portugal, Spain, Brazil, Argentina, Australia, New Zealand and Israel primarily as Lycra. Brand names for spandex include Lycra (made by Koch subsidiary Invista, previously a part of DuPont), Elaspan (also Invista), Acepora (Taekwang), Creora (Hyosung), INVIYA (Indorama Corporation), ROICA and Dorlastan (Asahi Kasei), Linel (Fillattice), and ESPA (Toyobo).


1 Production 2 Major spandex fiber uses 3 See also 4 References 5 External links


fibers under an optical microscope (cross-polarized light illumination, magnification 100x)


fibers are produced in four different ways: melt extrusion, reaction spinning, solution dry spinning, and solution wet spinning. All of these methods include the initial step of reacting monomers to produce a prepolymer. Once the prepolymer is formed, it is reacted further in various ways and drawn out to make the fibers. The solution dry spinning method is used to produce over 94.5% of the world's spandex fibers,[8] and the process has five steps:

1. The first step is to produce the prepolymer. This is done by mixing a macroglycol with a diisocyanate monomer. The two compounds are mixed in a reaction vessel to produce a prepolymer. A typical ratio of glycol to diisocyanate is 1:2.[8] 2. The prepolymer is further reacted with an equal amount of diamine. This reaction is known as chain extension reaction. The resulting solution is diluted with a solvent (DMAc) to produce the spinning solution. The solvent helps make the solution thinner and more easily handled, and then it can be pumped into the fiber production cell.

Cyclist wearing a pair of spandex shorts and a cycling jersey

Woman wearing spandex leggings

Wrestlers wearing spandex

A human pyramid of dancers wearing spandex zentai suits

3. The spinning solution is pumped into a cylindrical spinning cell where it is cured and converted into fibers. In this cell, the polymer solution is forced through a metal plate called a spinneret. This causes the solution to be aligned in strands of liquid polymer. As the strands pass through the cell, they are heated in the presence of a nitrogen and solvent gas. This process causes the liquid polymer to react chemically and form solid strands.[8] 4. As the fibers exit the cell, an amount of solid strands are bundled together to produce the desired thickness. Each fiber of spandex is made up of many smaller individual fibers that adhere to one another due to the natural stickiness of their surface.[8] 5. The resulting fibers are then treated with a finishing agent which can be magnesium stearate or another polymer. This treatment prevents the fibers' sticking together and aids in textile manufacture. The fibers are then transferred through a series of rollers onto a spool.

Major spandex fiber uses[edit] Because of its elasticity and strength (stretching up to five times its length), spandex has been incorporated into a wide range of garments, especially in skin-tight garments. A benefit of spandex is its significant strength and elasticity and its ability to return to the original shape after stretching and faster drying than ordinary fabrics. The types of garments which incorporate spandex include:

and clothing articles where stretch is desired, generally for comfort and fit, such as:

activewear athletic, aerobic, and exercise apparel belts bra straps and side panels competitive swimwear cycling jerseys and shorts dance belts worn by male ballet dancers and others gloves hosiery leggings netball bodysuits orthopaedic braces rowing unisuits cross country race suits ski pants skinny jeans slacks miniskirts socks and tights swimsuits/bathing suits underwear wetsuits zentai Triathlon

Compression garments such as:

foundation garments motion capture suits

Shaped garments such as:

bra cups support hose surgical hose superhero outfits women's volleyball shorts wrestling singlets

Home furnishings, such as microbead pillows

For clothing, spandex is usually mixed with cotton or polyester, and accounts for a small percentage of the final fabric, which therefore retains most of the look and feel of the other fibers. In North America it is rare in men's clothing, but prevalent in women's. An estimated 80% of clothing sold in the United States contained spandex in 2010.[9] See also[edit]

Compression garment Darlexx Spandex
fetishism Textile


^ Chemical and Engineering News, February 15, 1999 Retrieved 2014/10/25 ^ U.S. Patent 3,023,192, "Segmented copolyetherester elastomers" filed May 29, 1958, issued Feb 27, 1962 ^ Flynn, Elizabeth and Patel, Sarah (2016) The Really Useful Primary Design and Technology Book: Subject Knowledge and Lesson Ideas New York: Routledge. p.86. ISBN 9781317402565 ^ Teegarden, David M. (2004) Polymer Chemistry: Introduction to an Indispensable Science NSTA Press. p.149. ISBN 9780873552219 ^ Editors of Time-Life (2016) TIME-LIFE American Inventions: Big Ideas That Changed Modern Life Time-Life Books. ISBN 9781683306313 ^ Moskowitz, Sanford L. (2016) Advanced Materials Innovation: Managing Global Technology in the 21st Century Wiley. ISBN 9780470508923 ^ Kadolph, Sara J. (2010) Textiles. Pearson. ISBN 9780135007594 ^ a b c d "How spandex is made" from How Products Are Made ^ Marisa Penaloza (2011-12-11). " Spandex
Stretches To Meet U.S. Waistlines". NPR. Retrieved 2012-01-17. 

External links[edit]

Wikimedia Commons has media related to Spandex.

"What's That Stuff: Spandex" Chemical and Engineering News

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