Shock hardening is a process used to strengthen metals and

alloy An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductilit ...

s, wherein a

shock wave In physics, a shock wave (also spelled shockwave), or shock, is a type of propagating disturbance that moves faster than the local speed of sound in the medium. Like an ordinary wave, a shock wave carries energy and can propagate through a me ...

produces atomic-scale defects in the material's

crystal A crystal or crystalline solid is a solid material whose constituents (such as atoms, molecules, or ions) are arranged in a highly ordered microscopic structure, forming a crystal lattice that extends in all directions. In addition, macro ...

line structure. As in

cold work Cold is the presence of low temperature, especially in the atmosphere. In common usage, cold is often a subjective perception. A lower bound to temperature is absolute zero, defined as 0.00K on the Kelvin scale, an absolute thermodynamic ...

, these defects interfere with the normal processes by which metallic materials yield ( plasticity), making materials stiffer, but more

brittle A material is brittle if, when subjected to stress, it fractures with little elastic deformation and without significant plastic deformation. Brittle materials absorb relatively little energy prior to fracture, even those of high strength. Br ...

. When compared to traditional cold work, such an extremely rapid process results in a different class of defect, producing a much harder material for a given change in shape. If the shock wave applies too great a force for too long, however, the rarefaction front that follows it can form voids in the material due to hydrostatic tension, weakening the material and often causing it to

spall Spall are fragments of a material that are broken off a larger solid body. It can be produced by a variety of mechanisms, including as a result of projectile impact, corrosion, weathering, cavitation, or excessive rolling pressure (as in a ba ...

. Since voids

nucleate In thermodynamics, nucleation is the first step in the formation of either a new thermodynamic phase or structure via self-assembly or self-organization within a substance or mixture. Nucleation is typically defined to be the process that dete ...

at large defects, such as oxide

inclusion Inclusion or Include may refer to: Sociology * Social inclusion, aims to create an environment that supports equal opportunity for individuals and groups that form a society. ** Inclusion (disability rights), promotion of people with disabiliti ...

s and

grain boundaries In materials science, a grain boundary is the interface between two grains, or crystallites, in a polycrystalline material. Grain boundaries are two-dimensional defects in the crystal structure, and tend to decrease the electrical and thermal ...

, high-purity samples with a large grain size (especially single crystals) are able to withstand greater shock without spalling, and can therefore be made much harder. Shock hardening has been observed in many contexts: Explosive forging uses the

detonation Detonation () is a type of combustion involving a supersonic exothermic front accelerating through a medium that eventually drives a shock front propagating directly in front of it. Detonations propagate supersonically through shock waves with s ...

of a

high explosive An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An ...

charge to create a shockwave. This effect is used to harden rail track

cast Cast may refer to: Music * Cast (band), an English alternative rock band * Cast (Mexican band), a progressive Mexican rock band * The Cast, a Scottish musical duo: Mairi Campbell and Dave Francis * ''Cast'', a 2012 album by Trespassers William ...

components and, coupled with the Misznay-Schardin effect, in the operation of explosively forged penetrators. Greater hardening can be achieved by using a lower quantity of an explosive with greater

brisance In explosives engineering, brisance (; , ) is the shattering capability of a high explosive, determined mainly by its detonation pressure. Practical uses Brisance is of practical importance for determining the effectiveness of an explosion in ...

, so that the force applied is greater but the material spends less time in hydrostatic tension. Laser shock, similar to

inertial confinement fusion Inertial confinement fusion (ICF) is a fusion energy process that initiates nuclear fusion reactions by compressing and heating targets filled with thermonuclear fuel. In modern machines, the targets are small spherical pellets about the size of ...

, uses the

ablation Ablation ( la, ablatio – removal) is removal or destruction of something from an object by vaporization, chipping, erosive processes or by other means. Examples of ablative materials are described below, and include spacecraft material for a ...

plume caused by a

laser A laser is a device that emits light through a process of optical amplification based on the stimulated emission of electromagnetic radiation. The word "laser" is an acronym for "light amplification by stimulated emission of radiation". The fi ...

pulse to apply force to the laser's target. The rebound from the expelled matter can create very high pressures, and the pulse length of lasers is often quite short, meaning that good hardening can be achieved with little risk of spallation. Surface effects can also be achieved by laser treatment, including amorphization.

Light-gas gun The light-gas gun is an apparatus for physics experiments. It is a highly specialized gun designed to generate extremely high velocities. It is usually used to study high-speed impact phenomena (hypervelocity research), such as the formation of ...

s have been used to study shock hardening. Although too labor-intensive for widespread industrial application, they do provide a versatile research testbed. They allow precise control of both magnitude and profile of the shock wave through adjustments to the projectile's muzzle velocity and density profile, respectively. Studies of various projectile types have been crucial in overturning a prior theory that spallation occurs at a threshold of pressure, independent of time. Instead, experiments show longer-lasting shocks of a given magnitude produce more material damage.

References

{{reflist Metalworking Metallurgical processes

See also

References