Pyrometric device
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Pyrometric devices gauge
heatwork Heatwork is the combined effect of temperature and time. It is important to several industries: *Ceramics *Glass and metal annealing *Metal heat treating Pyrometric devices can be used to gauge heat work as they deform or contract due to heatwork ...
(the combined effect of both time and temperature) when firing materials inside a
kiln A kiln is a thermally insulated chamber, a type of oven, that produces temperatures sufficient to complete some process, such as hardening, drying, or chemical changes. Kilns have been used for millennia to turn objects made from clay int ...
. Pyrometric devices do not measure temperature, but can report ''temperature equivalents''. In principle, a pyrometric device relates the amount of heat work on ware to a measurable shrinkage or deformation of a regular shape. Care should be taken with the interpretation, as some naively assume they are a measure of temperature alone.


Types

; Rings :Rings are flat, hollow centred discs whose contraction is proportional to the heat work experienced. A micrometer or gauge measures the fired ring, with the difference being an arbitrary number that is used to describe the firing regime experienced. Various grades of ring, each of slightly different compositions, are available to cover all firing conditions and temperature equivalents likely to be encountered. Examples of pyrometric rings include Bullers Rings, PTCR Rings and Thermorings. ; Bars :Bars are square sectioned, and mounted horizontally across two fixed distance supports. During firing the softening of the material results in sagging at the centre. Pyrometric Bars have found popularity in Kiln Sitters, which uses the described deformation to act as a triggering element, thus turning off the kiln at a desired point of maturity. Examples of pyrometric Bars include ''Holdcroft Bars'' and "Orton Bars". ;
Cones A cone is a three-dimensional geometric shape that tapers smoothly from a flat base (frequently, though not necessarily, circular) to a point called the apex or vertex. A cone is formed by a set of line segments, half-lines, or lines conn ...
:Cones are slender, three sided pyramids that are made from a range of compositions, each composition with a reference number corresponding to a certain heat work. Rather than shrink as rings do, a cone's tip will bend forward to the same level as the base at the time of maturity. Other deformation of a cone, such as bloating, cracking, or bending backward, can be appropriately interpreted to troubleshoot activity inside the kiln. ; Discs :Are calibrated ceramic disc-shaped devices. Examples include Bullers Process Control Discs and TempCHEKS.


History

In 1782,
Josiah Wedgwood Josiah Wedgwood (12 July 1730 – 3 January 1795) was an English potter, entrepreneur and abolitionist. Founding the Wedgwood company in 1759, he developed improved pottery bodies by systematic experimentation, and was the leader in the indust ...
created accurately scaled pyrometric device, with details published in the Philosophical Transactions of the Royal Society of London in 1782 (Vol. LXXII, part 2). This led him to be elected a fellow of the
Royal Society The Royal Society, formally The Royal Society of London for Improving Natural Knowledge, is a learned society and the United Kingdom's national academy of sciences. The society fulfils a number of roles: promoting science and its benefits, re ...
. The modern form of the pyrometric cone was developed by the German ceramics technologist
Hermann Seger Hermann or Herrmann may refer to: * Hermann (name), list of people with this name * Arminius, chieftain of the Germanic Cherusci tribe in the 1st century, known as Hermann in the German language * Éditions Hermann, French publisher * Hermann, Mis ...
and first used to control the firing of porcelain wares at the ''Königliche Porzellanmanufaktur'' (Royal Porcelain Works) in Berlin, in 1886. ''Seger cones'' are still made by a small number of companies and the term is often used as a synonym for ''pyrometric cones''. ''Holdcroft Bars'' were developed in 1898 by Holdcroft & Co. ''Bullers rings'' have been in continuous production for over 80 years, and are currently in use in over 45 countries. The manufacturers, ''Taylor Tunnicliff Limited'', were founded in 1867. The ''Standard Pyrometric Cone Company'' was founded by Edward J. Orton, Jr. in 1896. PTCR rings (Process Temperature Control Rings) were originally called "Phillips Temperature Control Rings" and developed by Phillips Electronics in Uden, Netherlands. The plant is now owned by Ferro and moved to its current location in St Dizier France in 2010.


References


Further reading

* * * *


External links


Temperature equivalents table

description of Bullers Rings.

Temperature equivalents table for Orton pyrometric cones.description of TempTABs.
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