Pipeline video inspection
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Pipeline video inspection is a form of
telepresence Telepresence refers to a set of technologies which allow a person to feel as if they were present, to give the appearance or effect of being present via telerobotics, at a place other than their true location. Telepresence requires that the use ...
used to visually inspect the interiors of
pipeline Pipeline may refer to: Electronics, computers and computing * Pipeline (computing), a chain of data-processing stages or a CPU optimization found on ** Instruction pipelining, a technique for implementing instruction-level parallelism within a s ...
s,
plumbing Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water deliv ...
systems, and storm drains. A common application is for a
plumber A plumber is a tradesperson who specializes in installing and maintaining systems used for potable (drinking) water, and for sewage and drainage in plumbing systems.
to determine the condition of small diameter sewer lines and household connection
drain Drain may refer to: Objects and processes * Drain (plumbing), a fixture that provides an exit-point for waste water or for water that is to be re-circulated on the side of a road * Drain (surgery), a tube used to remove pus or other fluids from ...
pipes. Older sewer lines of small diameter, typically , are made by the union of a number of short sections. The pipe segments may be made of
cast iron Cast iron is a class of iron– carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured: white cast iron has carbide impur ...
, with to sections, but are more often made of
vitrified clay pipe Vitrified clay pipe (VCP) is pipe made from a blend of clay and shale that has been subjected to high temperature to achieve vitrification, which results in a hard, inert ceramic. VCP is commonly used in gravity sewer collection mains because o ...
(VCP), a ceramic material, in , & sections. Each iron or clay segment will have an enlargement (a "bell") on one end to receive the end of the adjacent segment.
Root In vascular plants, the roots are the organs of a plant that are modified to provide anchorage for the plant and take in water and nutrients into the plant body, which allows plants to grow taller and faster. They are most often below the su ...
s from trees and vegetation may work into the joins between segments and can be forceful enough to break open a larger opening in terra cotta or corroded cast iron. Eventually a root ball will form that will impede the flow and this may cleaned out by a cutter mechanism or
plumber's snake A plumber's snake or drain snake is a slender, flexible auger used to dislodge clogs in plumbing. The plumber's snake is often reserved for difficult clogs that cannot be loosened with a plunger. It is also sometimes called a toilet jack. A plumb ...
and subsequently inhibited by use of a chemical foam - a ''rooticide''. With modern video equipment, the interior of the
pipe Pipe(s), PIPE(S) or piping may refer to: Objects * Pipe (fluid conveyance), a hollow cylinder following certain dimension rules ** Piping, the use of pipes in industry * Smoking pipe ** Tobacco pipe * Half-pipe and quarter pipe, semi-circular ...
may be inspected - this is a form of non-destructive testing. A small diameter collector pipe will typically have a cleanout access at the far end and will be several hundred feet long, terminating at a
manhole A manhole (utility hole, maintenance hole, or sewer hole) is an opening to a confined space such as a shaft, utility vault, or large vessel. Manholes are often used as an access point for an underground public utility, allowing inspection, m ...
. Additional collector pipes may discharge at this manhole and a pipe (perhaps of larger diameter) will carry the effluent to the next manhole, and so forth to a pump station or treatment plant. Without regular inspection of public sewers, a significant amount of waste may accumulate unnoticed until the system fails. In order to prevent resulting catastrophic events such as pipe bursts and raw sewage flooding onto city streets, municipalities usually conduct pipeline video inspections as a precautionary measure.


Inspection equipment


Service truck

The service truck contains a power supply in the form of a small generator, a small air-conditioned compartment containing
video monitoring Closed-circuit television (CCTV), also known as video surveillance, is the use of video cameras to transmit a signal to a specific place, on a limited set of monitors. It differs from broadcast television in that the signal is not openly tr ...
and recording equipment, and related computer and display for feature recording.


Cable and winch

At the back end of the truck is a powered reel with video cable reinforced with
kevlar Kevlar (para-aramid) is a strong, heat-resistant synthetic fiber, related to other aramids such as Nomex and Technora. Developed by Stephanie Kwolek at DuPont in 1965, the high-strength material was first used commercially in the early 1970s a ...
or steel wire braid. Some trucks also contain a powered
winch A winch is a mechanical device that is used to pull in (wind up) or let out (wind out) or otherwise adjust the tension of a rope or wire rope (also called "cable" or "wire cable"). In its simplest form, it consists of a spool (or drum) attach ...
that booms out from the truck allowing for lowering and retrieval of the inspection equipment from the pipeline.


Inspection camera

Sometimes referred to as a PIG (
pipeline inspection gauge In pipeline transportation, pigging is the practice of using pipeline inspection gauges or gadgets, devices generally referred to as pigs or scrapers, to perform various maintenance operations. This is done without stopping the flow of the pr ...
), the camera and lights are mounted in a swiveling head attached to a cylindrical body. The camera head can pan and tilt remotely. Integrated into the camera head are lighting devices, typically LEDs, for illuminating the pipeline. The camera is connected to display equipment via a long cable wound upon a
winch A winch is a mechanical device that is used to pull in (wind up) or let out (wind out) or otherwise adjust the tension of a rope or wire rope (also called "cable" or "wire cable"). In its simplest form, it consists of a spool (or drum) attach ...
. Some companies, such as Rausch Electronics USA, incorporate a series of lasers in the camera to accurately measure the pipe diameter and other data.


Inspection process


Using a camera tractor

A run to be inspected will either start from an access pipe leading at an angle down to the sewer and then run downstream to a manhole, or will run between manholes. The service truck is parked above the access point of the pipe. The camera tractor, with a flexible cable attached to the rear, is then lowered into the pipeline. The tractor is moved forward so that it is barely inside of the pipeline. A "down-hole roller" is set up between the camera tractor and the cable reel in the service truck, preventing cable damage from rubbing the top of the pipeline. The operator then retires to the inside of the truck and begins the inspection, remotely operating the camera tractor from the truck. When the inspection is complete or the camera cable is fully extended, the camera tractor is put in reverse gear and the cable is wound up simultaneously. When the camera tractor is near the original access point, the downhole roller is pulled up and the camera tractor is moved into the access point and pulled up to the service truck. A tractor may be used to inspect a complete blockage or collapse that would prevent using a fish and rope as described below.


Pulling the camera backwards

For small diameter pipes there may not be enough room for the tractor mechanism. Instead, a somewhat rigid "fish" is pushed through the pipe and attached to a rope at the access point near the truck. The fish is then pulled to place the rope along the pipe. The rope is then used to pull the inspection pig and cable through the pipe. Detaching the rope, the cable is then used to pull the pig backwards as the pipe is inspected on the monitor (this is the method shown in the illustrations below).


Analysis of video footage

{{clear Much of the analysis of what was viewed in the pipeline is conducted at the time of the inspection by the camera operator, but the entire inspection is always recorded and saved for review. Commercial software and hardware for video pipe inspection are available from a variety of vendors, including Cues, ITpipes, and WinCan.


Conduit rehabilitation

Depending mostly upon the change in conditions from a previous inspection various improvements may be made to the pipe. It may be cleaned with a rotating root cutting blade on the end of a segmented rotating chain, or a chemical foam may be applied to discourage root growth. If damage is found limited to only a few locations these may be excavated and repaired. Extensive moderate defects may be repaired by lining with a fabric liner that is pulled through the pipe, inflated, and then made rigid through chemical means. Severe damage may require excavation and replacement of the conduit.


References

Robotics Piping Plumbing Telepresence