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The Info List - Nanofiltration


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NANOFILTRATION (NF) is a relatively recent membrane filtration process used most often with low total dissolved solids water such as surface water and fresh groundwater , with the purpose of softening (polyvalent cation removal) and removal of disinfection by-product precursors such as natural organic matter and synthetic organic matter.

Nanofiltration
Nanofiltration
is also becoming more widely used in food processing applications such as dairy , for simultaneous concentration and partial (monovalent ion ) demineralisation.

CONTENTS

* 1 Overview * 2 Range of applications * 3 Advantages and disadvantages

* 4 Design and operation

* 4.1 Concentration polarisation * 4.2 Spiral wound module * 4.3 Tubular module * 4.4 Flux
Flux
enhancing strategies

* 5 Characterisation

* 5.1 Performance parameters * 5.2 Morphology parameters * 5.3 Solute Transport and Rejection

* 6 Typical figures for industrial applications

* 7 Post-treatment

* 7.1 Aeration * 7.2 Disinfection and stabilisation

* 8 New developments * 9 See also * 10 References * 11 External links

OVERVIEW

Nanofiltration
Nanofiltration
is a membrane filtration -based method that uses nanometer sized through-pores that pass through the membrane. Nanofiltration
Nanofiltration
membranes have pore sizes from 1-10 nanometers, smaller than that used in microfiltration and ultrafiltration , but just larger than that in reverse osmosis . Membranes used are predominantly created from polymer thin films. Materials that are commonly used include polyethylene terephthalate or metals such as aluminum . Pore dimensions are controlled by pH , temperature and time during development with pore densities ranging from 1 to 106 pores per cm2. Membranes made from polyethylene terephthalate and other similar materials, are referred to as “track-etch” membranes, named after the way the pores on the membranes are made. “Tracking” involves bombarding the polymer thin film with high energy particles. This results in making tracks that are chemically developed into the membrane, or “etched” into the membrane, which are the pores. Membranes created from metal such as alumina membranes, are made by electrochemically growing a thin layer of aluminum oxide from aluminum metal in an acidic medium.

RANGE OF APPLICATIONS

Historically, nanofiltration and other membrane technology used for molecular separation was applied entirely on aqueous systems. The original uses for nanofiltration were water treatment and in particular water softening . Nanofilters can “soften” water by retaining scale-forming, hydrated divalent ions (e.g. Ca2+, Mg2+) while passing smaller hydrated monovalent ions .

In recent years, the use of nanofiltration has been extended into other industries such as milk and juice production. Research and development in solvent-stable membranes has allowed the application for nanofiltration membranes to extend into new areas such as pharmaceuticals , fine chemicals, and flavour and fragrance industries. Development in organic solvent nanofiltration technology and commercialization of membranes used has extended possibilities for applications in a variety of organic solvents ranging from non-polar through polar to polar aprotic.

INDUSTRY USES

Fine chemistry and Pharmaceuticals Non-thermal solvent recovery and management

Room temperature solvent exchange

Oil and Petroleum chemistry Removal of tar components in feed

Purification of gas condensates

Bulk Chemistry Product Polishing

Continuous recovery of homogeneous catalysts

Natural Essential Oils and similar products Fractionation of crude extracts

Enrichment of natural compounds Gentle Separations

Medicine Able to extract amino acids and lipids from blood and other cell culture.

ADVANTAGES AND DISADVANTAGES

One of the main advantages of nanofiltration as a method of softening water is that during the process of retaining calcium and magnesium ions while passing smaller hydrated monovalent ions, filtration is performed without adding extra sodium ions, as used in ion exchangers. Many separation processes do not operate at room temperature (e.g. distillation ), which greatly increases the cost of the process when continuous heating or cooling is applied. Performing gentle molecular separation is linked with nanofiltration that is often not included with other forms of separation processes (centrifugation ). These are two of the main benefits that are associated with nanofiltration. Nanofiltration
Nanofiltration
has a very favorable benefit of being able to process large volumes and continuously produce streams of products. Still, Nanofiltration
Nanofiltration
is the least used method of membrane filtration in industry as the membrane pores sizes are limited to only a few nanometers. Anything smaller, reverse osmosis is used and anything larger is used for ultrafiltration. Ultrafiltration can also be used in cases where nanofiltration can be used, due to it being more conventional. A main disadvantage associated with nanotechnology, as with all membrane filter technology, is the cost and maintenance of the membranes used. Nanofiltration
Nanofiltration
membranes are an expensive part of the process. Repairs and replacement of membranes is dependent on total dissolved solids, flow rate and components of the feed. With nanofiltration being used across various industries, only an estimation of replacement frequency can be used. This causes nanofilters to be replaced a short time before or after t