Multi-Purpose Crew Vehicle
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Orion (officially Orion Multi-Purpose Crew Vehicle or Orion MPCV) is a partially reusable crewed spacecraft used in
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
's Artemis program. The spacecraft consists of a Crew Module (CM)
space capsule A space capsule is an often-crewed spacecraft that uses a blunt-body reentry capsule to reenter the Earth's atmosphere without wings. Capsules are distinguished from other satellites primarily by the ability to survive reentry and return a payl ...
designed by
Lockheed Martin The Lockheed Martin Corporation is an American aerospace, arms, defense, information security, and technology corporation with worldwide interests. It was formed by the merger of Lockheed Corporation with Martin Marietta in March 1995. It ...
and the European Service Module (ESM) manufactured by
Airbus Defence and Space Airbus Defence and Space is the division of Airbus SE responsible for the development and manufacturing of the corporation's defence and space products, while also providing related services. The division was formed in January 2014 during the ...
. Capable of supporting a crew of six beyond
low Earth orbit A low Earth orbit (LEO) is an orbit around Earth with a period of 128 minutes or less (making at least 11.25 orbits per day) and an eccentricity less than 0.25. Most of the artificial objects in outer space are in LEO, with an altitude never m ...
, Orion can last up to 21 days undocked and up to six months docked. It is equipped with
solar panels A solar cell panel, solar electric panel, photo-voltaic (PV) module, PV panel or solar panel is an assembly of photovoltaic solar cells mounted in a (usually rectangular) frame, and a neatly organised collection of PV panels is called a photo ...
, an automated docking system, and
glass cockpit A glass cockpit is an aircraft cockpit that features electronic (digital) flight instrument displays, typically large LCD screens, rather than the traditional style of analog dials and gauges. While a traditional cockpit relies on numerous ...
interfaces modeled after those used in the
Boeing 787 Dreamliner The Boeing 787 Dreamliner is an American Wide-body aircraft, wide-body jet airliner developed and manufactured by Boeing Commercial Airplanes. After dropping its unconventional Boeing Sonic Cruiser, Sonic Cruiser project, Boeing announced th ...
. A single
AJ10 The AJ10 is a hypergolic rocket engine manufactured by Aerojet Rocketdyne (previously Aerojet). It has been used to propel the upper stages of several launch vehicles, including the Delta II and Titan III. Variants were and are used as the s ...
engine provides the spacecraft's primary propulsion, while eight R-4D-11 engines, and six pods of custom
reaction control system A reaction control system (RCS) is a spacecraft system that uses thrusters to provide attitude control and translation. Alternatively, reaction wheels are used for attitude control. Use of diverted engine thrust to provide stable attitude con ...
engines developed by Airbus, provide the spacecraft's secondary propulsion. Although compatible with other
launch vehicle A launch vehicle or carrier rocket is a rocket designed to carry a payload ( spacecraft or satellites) from the Earth's surface to outer space. Most launch vehicles operate from a launch pads, supported by a launch control center and sys ...
s, Orion is primarily intended to launch atop a
Space Launch System The Space Launch System (SLS) is an American super heavy-lift expendable launch vehicle developed by NASA. As of 2022, SLS has the highest payload capacity of any rocket in operational service, as well as the greatest liftoff thrust of any ...
(SLS) rocket, with a tower
launch escape system A launch escape system (LES) or launch abort system (LAS) is a crew-safety system connected to a space capsule that can be used to quickly separate the capsule from its launch vehicle in case of an emergency requiring the abort of the launch, s ...
. Orion was originally conceived in the early 2000s by Lockheed Martin as a proposal for the Crew Exploration Vehicle (CEV) to be used in NASA's
Constellation program The Constellation program (abbreviated CxP) was a crewed spaceflight program developed by NASA, the space agency of the United States, from 2005 to 2009. The major goals of the program were "completion of the International Space Station" and a ...
. Lockheed Martin's proposal defeated a competing proposal by
Northrop Grumman Northrop Grumman Corporation is an American multinational aerospace and defense technology company. With 90,000 employees and an annual revenue in excess of $30 billion, it is one of the world's largest weapons manufacturers and military tech ...
and was selected by NASA in 2006 to be the CEV. Originally designed with a service module featuring a new "Orion Main Engine" and a pair of circular solar panels, the spacecraft was to be launched atop the
Ares I Ares I was the crew launch vehicle that was being developed by NASA as part of the Constellation program. The name "Ares" refers to the Greek deity Ares, who is identified with the Roman god Mars. Ares I was originally known as the "Crew Launc ...
rocket. Following the cancellation of the Constellation program in 2010, Orion was heavily redesigned for use in NASA's Journey to Mars initiative; later named Moon to Mars. The SLS replaced the Ares I as Orion's primary launch vehicle, and the service module was replaced with a design based on the
European Space Agency , owners = , headquarters = Paris, Île-de-France, France , coordinates = , spaceport = Guiana Space Centre , seal = File:ESA emblem seal.png , seal_size = 130px , image = Views in the Main Control Room (120 ...
's Automated Transfer Vehicle. A development version of Orion's CM was launched in 2014 during Exploration Flight Test-1, while at least four test articles have been produced. Orion was primarily designed by
Lockheed Martin Space Systems Lockheed Martin Space is one of the four major business divisions of Lockheed Martin. It has its headquarters in Littleton, Colorado, with additional sites in Valley Forge, Pennsylvania; Sunnyvale, California; Santa Cruz, California; Huntsvil ...
in
Littleton, Colorado Littleton is a home rule municipality city located in Arapahoe, Douglas, and Jefferson counties, Colorado, United States. Littleton is the county seat of Arapahoe County and is a part of the Denver–Aurora–Lakewood, CO Metropolitan Stati ...
. , three flight-worthy Orion spacecraft are under construction, with one completed and an additional one ordered, for use in NASA's Artemis program. The first completed unit, CM-002, was launched on November 16, 2022 on
Artemis 1 Artemis 1, officially Artemis I and formerly Exploration Mission-1 (EM-1), was an uncrewed Moon-orbiting mission. As the first major spaceflight of NASA's Artemis program, Artemis 1 marked the return of the agency to lunar exploration origina ...
.


Spacecraft description

Orion uses the same basic configuration as the Apollo command and service module (CSM) that first took astronauts to the Moon, but with an increased diameter, updated thermal protection system, and other modern technologies. It will be capable of supporting long-duration deep space missions with up to 21 days of active crew time plus 6 months' quiescent spacecraft life. During the quiescent period crew life support would be provided by another module, such as the proposed
Deep Space Habitat The Deep Space Habitat (DSH) is a series of concepts by NASA that would be used to support crewed exploration missions to the Moon, asteroids, and eventually Mars. The Orion spacecraft includes both crew and service modules, a spacecraft adapter and an emergency launch abort system. The Orion crew module is larger than Apollo's and can support more crew members for short or long-duration missions. The European service module propels and powers the spacecraft as well as storing oxygen and water for astronauts, Orion relies on solar energy rather than fuel cells, which allows for longer missions.


Crew module (CM)

The Orion crew module (CM) is a reusable transportation capsule that provides a habitat for the crew, provides storage for consumables and research instruments, and contains the docking port for crew transfers. The crew module is the only part of the spacecraft that returns to Earth after each mission and is a 57.5° frustum shape with a blunt spherical aft end, in diameter and in length, with a mass of about . It was manufactured by the Lockheed Martin Corporation at
Michoud Assembly Facility The Michoud Assembly Facility (MAF) is an manufacturing complex owned by NASA in New Orleans East, a district within New Orleans, Louisiana, in the United States. Organizationally it is part of NASA's Marshall Space Flight Center, and is curren ...
in
New Orleans New Orleans ( , ,New Orleans
. It will have 50% more volume than the Apollo capsule and will carry four to six astronauts. After extensive study, NASA has selected the Avcoat ablator system to provide heat protection encountered during reentry for the Orion crew module. Avcoat, which is composed of
silica fiber Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula , most commonly found in nature as quartz and in various living organisms. In many parts of the world, silica is the major constituent of sand. Silica is one ...
s with a resin in a honeycomb made of
fiberglass Fiberglass ( American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cl ...
and phenolic resin, was formerly used on the Apollo missions and on the Space Shuttle orbiter for early flights. Orion's CM will use advanced technologies, including: *
Glass cockpit A glass cockpit is an aircraft cockpit that features electronic (digital) flight instrument displays, typically large LCD screens, rather than the traditional style of analog dials and gauges. While a traditional cockpit relies on numerous ...
digital control systems derived from those of the Boeing 787. * An "autodock" feature, like those of Progress, the Automated Transfer Vehicle, and Dragon 2, with provision for the flight crew to take over in an emergency. Prior US spacecraft have all been docked by the crew, with the exception of Dragon 2. * Improved waste-management facilities, with a miniature camping-style toilet and the unisex "relief tube" used on the Space Shuttle. * A nitrogen/oxygen (/) mixed
atmosphere An atmosphere () is a layer of gas or layers of gases that envelop a planet, and is held in place by the gravity of the planetary body. A planet retains an atmosphere when the gravity is great and the temperature of the atmosphere is low. A ...
at either sea level () or reduced () pressure. The CM will be built of aluminium-lithium alloy. The reusable recovery parachutes will be based on the parachutes used on both the
Apollo Apollo, grc, Ἀπόλλωνος, Apóllōnos, label=genitive , ; , grc-dor, Ἀπέλλων, Apéllōn, ; grc, Ἀπείλων, Apeílōn, label=Arcadocypriot Greek, ; grc-aeo, Ἄπλουν, Áploun, la, Apollō, la, Apollinis, label= ...
spacecraft and the Space Shuttle Solid Rocket Boosters, and will be constructed of
Nomex Nomex is a flame-resistant meta- aramid material developed in the early 1960s by DuPont and first marketed in 1967. Properties Nomex and related aramid polymers are related to nylon, but have aromatic backbones, and hence are more rigid and m ...
cloth. Water landings will be the exclusive means of recovery for the Orion CM. To allow Orion to mate with other vehicles, it will be equipped with the
NASA Docking System The NASA Docking System (NDS) is a spacecraft docking and berthing mechanism used on the International Space Station (ISS), the Orion spacecraft, and the Starliner. The NDS is NASA's implementation of the International Docking System Standard ...
. The spacecraft will employ a
Launch Abort System A launch escape system (LES) or launch abort system (LAS) is a crew-safety system connected to a space capsule that can be used to quickly separate the capsule from its launch vehicle in case of an emergency requiring the abort of the launch, suc ...
(LAS) along with a "Boost Protective Cover" (made of
fiberglass Fiberglass ( American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cl ...
), to protect the Orion CM from aerodynamic and impact stresses during the first minutes of ascent. Orion is designed to be 10 times safer during ascent and reentry than the
Space Shuttle The Space Shuttle is a retired, partially reusable low Earth orbital spacecraft system operated from 1981 to 2011 by the U.S. National Aeronautics and Space Administration (NASA) as part of the Space Shuttle program. Its official program n ...
. The CM is designed to be refurbished and reused. In addition, all of Orion's component parts have been designed to be as modular as possible, so that between the craft's first test flight in 2014 and its projected Mars voyage in the 2030s, the spacecraft can be upgraded as new technologies become available. As of 2019, the Spacecraft Atmospheric Monitor is planned to be used in the Orion CM.


European Service Module (ESM)

In May 2011 the ESA director general announced a possible collaboration with
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
to work on a successor to the Automated Transfer Vehicle (ATV). On June 21, 2012,
Airbus Defence and Space Airbus Defence and Space is the division of Airbus SE responsible for the development and manufacturing of the corporation's defence and space products, while also providing related services. The division was formed in January 2014 during the ...
announced that they had been awarded two separate studies, each worth €6.5 million, to evaluate the possibilities of using technology and experience gained from ATV and
Columbus Columbus is a Latinized version of the Italian surname "''Colombo''". It most commonly refers to: * Christopher Columbus (1451-1506), the Italian explorer * Columbus, Ohio, capital of the U.S. state of Ohio Columbus may also refer to: Places ...
related work for future missions. The first looked into the possible construction of a service module which would be used in tandem with the Orion CM. The second examined the possible production of a versatile multi purpose orbital vehicle. On November 21, 2012, the ESA decided to develop an ATV-derived service module for Orion. The service module is being manufactured by
Airbus Defence and Space Airbus Defence and Space is the division of Airbus SE responsible for the development and manufacturing of the corporation's defence and space products, while also providing related services. The division was formed in January 2014 during the ...
in
Bremen Bremen ( Low German also: ''Breem'' or ''Bräm''), officially the City Municipality of Bremen (german: Stadtgemeinde Bremen, ), is the capital of the German state Free Hanseatic City of Bremen (''Freie Hansestadt Bremen''), a two-city-state cons ...
, Germany.
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
announced on January 16, 2013, that the ESA service module will first fly on
Artemis 1 Artemis 1, officially Artemis I and formerly Exploration Mission-1 (EM-1), was an uncrewed Moon-orbiting mission. As the first major spaceflight of NASA's Artemis program, Artemis 1 marked the return of the agency to lunar exploration origina ...
, the debut launch of the
Space Launch System The Space Launch System (SLS) is an American super heavy-lift expendable launch vehicle developed by NASA. As of 2022, SLS has the highest payload capacity of any rocket in operational service, as well as the greatest liftoff thrust of any ...
. Testing of the European service module began in February 2016, at the
Space Power Facility Space Power Facility (SPF) is a NASA facility used to test spaceflight hardware under simulated launch and spaceflight conditions. The SPF is part of NASA's Neil A. Armstrong Test Facility, which in turn is part of the Glenn Research Center. The ...
. On February 16, 2017, a €200m contract was signed between
Airbus Airbus SE (; ; ; ) is a European multinational aerospace corporation. Airbus designs, manufactures and sells civil and military aerospace products worldwide and manufactures aircraft throughout the world. The company has three divisions: '' ...
and the
European Space Agency , owners = , headquarters = Paris, Île-de-France, France , coordinates = , spaceport = Guiana Space Centre , seal = File:ESA emblem seal.png , seal_size = 130px , image = Views in the Main Control Room (120 ...
for the production of a second European service module for use on the first crewed Orion flight,
Artemis 2 Artemis 2 (officially Artemis II) is the second scheduled mission of NASA's Artemis program, and the first scheduled crewed mission of NASA's Orion spacecraft, currently planned to be launched by the Space Launch System (SLS) in May 2024. The c ...
. On October 26, 2018 the first unit for
Artemis 1 Artemis 1, officially Artemis I and formerly Exploration Mission-1 (EM-1), was an uncrewed Moon-orbiting mission. As the first major spaceflight of NASA's Artemis program, Artemis 1 marked the return of the agency to lunar exploration origina ...
was assembled in full at
Airbus Defence and Space Airbus Defence and Space is the division of Airbus SE responsible for the development and manufacturing of the corporation's defence and space products, while also providing related services. The division was formed in January 2014 during the ...
's factory in
Bremen Bremen ( Low German also: ''Breem'' or ''Bräm''), officially the City Municipality of Bremen (german: Stadtgemeinde Bremen, ), is the capital of the German state Free Hanseatic City of Bremen (''Freie Hansestadt Bremen''), a two-city-state cons ...
, Germany.


Launch Abort System (LAS)

In the event of an emergency on the launch pad or during ascent, the
Launch Abort System A launch escape system (LES) or launch abort system (LAS) is a crew-safety system connected to a space capsule that can be used to quickly separate the capsule from its launch vehicle in case of an emergency requiring the abort of the launch, suc ...
(LAS) will separate the crew module from the launch vehicle using three
solid rocket A solid-propellant rocket or solid rocket is a rocket with a rocket engine that uses solid propellants ( fuel/ oxidizer). The earliest rockets were solid-fuel rockets powered by gunpowder; they were used in warfare by the Arabs, Chinese, ...
motors: an abort motor (AM), an attitude control motor (ACM), and a jettison motor (JM). The AM provides the thrust needed to accelerate the capsule, while the ACM is used to point the AM and the jettison motor separates the LAS from the crew capsule. On July 10, 2007, Orbital Sciences, the prime contractor for the LAS, awarded
Alliant Techsystems Alliant Techsystems Inc. (ATK) was an American aerospace, defense, and sporting goods company with its headquarters in Arlington County, Virginia, in the United States. The company operated in 22 states, Puerto Rico, and other countries. ATK's ...
(ATK) a $62.5 million sub-contract to "design, develop, produce, test and deliver the launch abort motor," which uses a "reverse flow" design. On July 9, 2008,
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
announced that ATK had completed construction of a vertical test stand at a facility in
Promontory, Utah Promontory is an area of high ground in Box Elder County, Utah, United States, 32 mi (51 km) west of Brigham City and 66 mi (106 km) northwest of Salt Lake City. Rising to an elevation of 4,902 feet (1,494 m) above s ...
to test launch abort motors for the Orion spacecraft. Another long-time space motor contractor,
Aerojet Aerojet was an American rocket and missile propulsion manufacturer based primarily in Rancho Cordova, California, with divisions in Redmond, Washington, Orange and Gainesville in Virginia, and Camden, Arkansas. Aerojet was owned by GenCorp. I ...
, was awarded the jettison motor design and development contract for the LAS. As of September 2008,
Aerojet Aerojet was an American rocket and missile propulsion manufacturer based primarily in Rancho Cordova, California, with divisions in Redmond, Washington, Orange and Gainesville in Virginia, and Camden, Arkansas. Aerojet was owned by GenCorp. I ...
has, along with team members Orbital Sciences,
Lockheed Martin The Lockheed Martin Corporation is an American aerospace, arms, defense, information security, and technology corporation with worldwide interests. It was formed by the merger of Lockheed Corporation with Martin Marietta in March 1995. It ...
and
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
, successfully demonstrated two full-scale test firings of the jettison motor. This motor is used on every flight, as it separates the LAS from the vehicle after both a successful launch and a launch abort.


History

The Orion MPCV was announced by NASA on May 24, 2011. Its design is based on the Crew Exploration Vehicle from the canceled
Constellation program The Constellation program (abbreviated CxP) was a crewed spaceflight program developed by NASA, the space agency of the United States, from 2005 to 2009. The major goals of the program were "completion of the International Space Station" and a ...
, which had been a 2006 NASA contract award to
Lockheed Martin The Lockheed Martin Corporation is an American aerospace, arms, defense, information security, and technology corporation with worldwide interests. It was formed by the merger of Lockheed Corporation with Martin Marietta in March 1995. It ...
. The command module is being built by Lockheed Martin at the
Michoud Assembly Facility The Michoud Assembly Facility (MAF) is an manufacturing complex owned by NASA in New Orleans East, a district within New Orleans, Louisiana, in the United States. Organizationally it is part of NASA's Marshall Space Flight Center, and is curren ...
, while the Orion service module is being built by
Airbus Defence and Space Airbus Defence and Space is the division of Airbus SE responsible for the development and manufacturing of the corporation's defence and space products, while also providing related services. The division was formed in January 2014 during the ...
in Bremen with funding from the
European Space Agency , owners = , headquarters = Paris, Île-de-France, France , coordinates = , spaceport = Guiana Space Centre , seal = File:ESA emblem seal.png , seal_size = 130px , image = Views in the Main Control Room (120 ...
. The MPCV's first uncrewed test flight (EFT-1) was launched atop a Delta IV Heavy rocket on December 5, 2014, and lasted 4 hours and 24 minutes before landing at its target in the
Pacific Ocean The Pacific Ocean is the largest and deepest of Earth's five oceanic divisions. It extends from the Arctic Ocean in the north to the Southern Ocean (or, depending on definition, to Antarctica) in the south, and is bounded by the conti ...
. On November 30, 2020, it was reported that NASA and Lockheed Martin had found a failure with a component in one of the Orion spacecraft's power data units but NASA later clarified that it does not expect the issue to affect the Artemis 1 launch date.


Funding history and planning

For
fiscal years A fiscal year (or financial year, or sometimes budget year) is used in government accounting, which varies between countries, and for budget purposes. It is also used for financial reporting by businesses and other organizations. Laws in many ...
2006 through 2022, the Orion program had expended funding totaling $21.547 billion in nominal dollars. This is equivalent to $26.299 billion in 2022 dollars using the NASA New Start Inflation Indices.''“NASA FY22 Inflation Tables - to be utilized in FY23” (Excel). NASA. Retrieved 31 October 2022''. This article incorporates text from this source, which is in the
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''.''
For fiscal year 2023, the current administration is requesting $1,339 million for the Orion program. Excluded from the prior Orion costs are: # Most costs "for production, operations, or sustainment of additional crew capsules, despite plans to use and possibly enhance this capsule after 2021"; production and operations contracts were awarded going into fiscal year 2020 # Costs of the first service module and spare parts, which are provided by ESA for the test flight of Orion (about US$1 billion) # Costs to assemble, integrate, prepare and launch the Orion and its launcher (funded under the NASA Ground Operations Project, currently about $400M per year) # Costs of the launcher, the SLS, for the Orion spacecraft For 2021 to 2025, NASA estimates yearly budgets for Orion from $1.4 to $1.1 billion. In late 2015, the Orion program was assessed at a 70% confidence level for its first crewed flight by 2023. There are no NASA estimates for the Orion program recurring yearly costs once operational, for a certain flight rate per year, or for the resulting average costs per flight. However, a production and operations contract awarded to Lockheed Martin in 2019 indicated NASA will pay the prime contractor $900M for the first three Orion capsules and $633M for the following three. In 2016, the NASA manager of exploration systems development said that Orion, SLS, and supporting ground systems should cost "US$2 billion or less" annually. NASA will not provide the cost per flight of Orion and SLS, with associate administrator William H. Gerstenmaier stating "costs must be derived from the data and are not directly available. This was done by design to lower NASA's expenditures" in 2017.


Ground test articles, mockups, and boilerplates

* Space Vehicle Mockup Facility (SVMF) in
Johnson Space Center The Lyndon B. Johnson Space Center (JSC) is NASA's center for human spaceflight (originally named the Manned Spacecraft Center), where human spaceflight training, research, and flight control are conducted. It was renamed in honor of the late ...
, includes a full-scale Orion capsule mock-up for astronaut training. *
MLAS The Max Launch Abort System (MLAS) was a proposed alternative to the Maxime Faget-invented "tractor" launch escape system (LES) that was planned for use by NASA for its Orion spacecraft in the event an Ares I malfunction during launch requir ...
An Orion boilerplate was used in the MLAS test launch. * Ares-I-X The Orion Mass Simulator was used on the Ares I-X flight test. * Pad Abort 1 An Orion boilerplate was used for the Pad Abort 1 flight test, the LAS was fully functional, the boilerplate was recovered * Ascent Abort-2 An Orion boilerplate was used for the Ascent Abort 2 flight test, the LAS was fully functional, the boilerplate was discarded * The Boilerplate Test Article (BTA) underwent splashdown testing at the
Langley Research Center The Langley Research Center (LaRC or NASA Langley), located in Hampton, Virginia, United States of America, is the oldest of NASA's field centers. It directly borders Langley Air Force Base and the Back River on the Chesapeake Bay. LaRC has f ...
. This same test article has been modified to support Orion Recovery Testing in stationary and underway recovery tests. The BTA contains over 150 sensors to gather data on its test drops. Testing of the mockup ran from July 2011 to January 6, 2012. * The Ground Test Article (GTA) stack, located at Lockheed Martin in Denver, is undergoing vibration testing. It is made up by the Orion Ground Test Vehicle (GTV) combined with its Launch Abort System (LAS). Further testing will see the addition of service module simulator panels and Thermal Protection System (TPS) to the GTA stack. * The Drop Test Article (DTA), also known as the Drop Test Vehicle (DTV) underwent test drops at the US Army's Yuma Proving Ground in Arizona from an altitude of . Testing began in 2007. Drogue chutes deploy around . Testing of the
staged ''Staged'' is a British television comedy series, set during the COVID-19 pandemic in the United Kingdom and primarily filmed using video-conferencing technology. The first series premiered on 10 June 2020 on BBC One, and the second series pre ...
parachutes includes the partial opening and complete failure of one of the three main parachutes. With only two chutes deployed the DTA lands at , the maximum touchdown speed for Orion's design. The drop test program has had several failures in 2007, 2008, and 2010, resulting in new DTV being constructed. The landing parachute set is known as the Capsule Parachute Assembly System (CPAS). With all parachutes functional, a landing speed of was achieved. A third test vehicle, the PCDTV3, was successfully tested in a drop on April 17, 2012.


Variants


Orion Crew Exploration Vehicle (CEV)

The idea for a Crew Exploration Vehicle (CEV) was announced on January 14, 2004, as part of the Vision for Space Exploration after the Space Shuttle ''Columbia'' accident. The CEV effectively replaced the conceptual Orbital Space Plane (OSP), a proposed replacement for the Space Shuttle. A design competition was held, and the winner was the proposal from a consortium led by Lockheed Martin. It was later named "Orion" after the stellar
constellation A constellation is an area on the celestial sphere in which a group of visible stars forms a perceived pattern or outline, typically representing an animal, mythological subject, or inanimate object. The origins of the earliest constellation ...
and mythical hunter of the same name, and became part of the
Constellation program The Constellation program (abbreviated CxP) was a crewed spaceflight program developed by NASA, the space agency of the United States, from 2005 to 2009. The major goals of the program were "completion of the International Space Station" and a ...
under NASA administrator Sean O'Keefe. Constellation proposed using the Orion CEV in both crew and cargo variants to support the
International Space Station The International Space Station (ISS) is the largest Modular design, modular space station currently in low Earth orbit. It is a multinational collaborative project involving five participating space agencies: NASA (United States), Roscosmos ( ...
and as a crew vehicle for a return to the Moon. The crew/command module was originally intended to land on solid ground on the US west coast using airbags but later changed to ocean splashdown, while a service module was included for life support and propulsion. With a diameter of as opposed to , the Orion CEV would have provided 2.5 times greater volume than the Apollo CM. The service module was originally planned to use liquid
methane Methane ( , ) is a chemical compound with the chemical formula (one carbon atom bonded to four hydrogen atoms). It is a group-14 hydride, the simplest alkane, and the main constituent of natural gas. The relative abundance of methane ...
(LCH4) as its fuel, but switched to
hypergolic A hypergolic propellant is a rocket propellant combination used in a rocket engine, whose components spontaneously ignite when they come into contact with each other. The two propellant components usually consist of a fuel and an oxidizer. T ...
propellants due to the infancy of oxygen/methane-powered rocket technologies and the goal of launching the Orion CEV by 2012. The Orion CEV was to be launched on the
Ares I Ares I was the crew launch vehicle that was being developed by NASA as part of the Constellation program. The name "Ares" refers to the Greek deity Ares, who is identified with the Roman god Mars. Ares I was originally known as the "Crew Launc ...
rocket to low Earth orbit, where it would rendezvous with the Altair lunar lander launched on a heavy-lift Ares V launch vehicle for lunar missions.


Environmental testing

NASA performed environmental testing of Orion from 2007 to 2011 at the Glenn Research Center Plum Brook Station in
Sandusky, Ohio Sandusky ( ) is a city in and the county seat of Erie County, Ohio, United States. Situated along the shores of Lake Erie in the northern part of the state, Sandusky is located roughly midway between Toledo ( west) and Cleveland ( east). Accor ...
. The Center's
Space Power Facility Space Power Facility (SPF) is a NASA facility used to test spaceflight hardware under simulated launch and spaceflight conditions. The SPF is part of NASA's Neil A. Armstrong Test Facility, which in turn is part of the Glenn Research Center. The ...
is the world's largest thermal vacuum chamber.


Launch Abort System (LAS) testing

ATK Aerospace successfully completed the first Orion Launch Abort System (LAS) test on November 20, 2008. The LAS motor could provide of thrust in case an emergency situation should arise on the launch pad or during the first of the rocket's climb to orbit. On March 2, 2009, a full size, full weight command module mockup (pathfinder) began its journey from the Langley Research Center to the White Sands Missile Range, New Mexico, for at-gantry launch vehicle assembly training and for LES testing. On May 10, 2010, NASA successfully executed the LES PAD-Abort-1 test at White Sands New Mexico, launching a boilerplate (mock-up) Orion capsule to an altitude of approximately . The test used three solid-fuel rocket motorsthe main thrust motor, an attitude control motor and the jettison motor.


Splashdown recovery testing

In 2009, during the Constellation phase of the program, the Post-landing Orion Recovery Test (PORT) was designed to determine and evaluate methods of crew rescue and what kind of motions the astronaut crew could expect after landing, including conditions outside the capsule for the recovery team. The evaluation process supported NASA's design of landing recovery operations including equipment, ship and crew needs. The PORT Test used a full-scale boilerplate (mock-up) of NASA's Orion crew module and was tested in water under simulated and real weather conditions. Tests began March 23, 2009, with a Navy-built, boilerplate in a test pool. Full sea testing ran April 6–30, 2009, at various locations off the coast of NASA's Kennedy Space Center with media coverage.


Cancellation of Constellation program

On May 7, 2009, the Obama administration enlisted the Augustine Commission to perform a full independent review of the ongoing NASA space exploration program. The commission found the then-current
Constellation Program The Constellation program (abbreviated CxP) was a crewed spaceflight program developed by NASA, the space agency of the United States, from 2005 to 2009. The major goals of the program were "completion of the International Space Station" and a ...
to be woefully under-budgeted with significant cost overruns, behind schedule by four years or more in several essential components, and unlikely to be capable of meeting any of its scheduled goals. As a consequence, the commission recommended a significant re-allocation of goals and resources. As one of the many outcomes based on these recommendations, on October 11, 2010, the Constellation program was canceled, ending development of the Altair, Ares I, and Ares V. The Orion Crew Exploration Vehicle survived the cancellation and was transferred to be launched on the
Space Launch System The Space Launch System (SLS) is an American super heavy-lift expendable launch vehicle developed by NASA. As of 2022, SLS has the highest payload capacity of any rocket in operational service, as well as the greatest liftoff thrust of any ...
.


Orion Multi-Purpose Crew Vehicle (MPCV)

The Orion development program was restructured from three different versions of the Orion capsule, each for a different task, to the development of the MPCV as a single version capable of performing multiple tasks. On December 5, 2014, a developmental Orion spacecraft was successfully launched into space and retrieved at sea after splashdown on the Exploration Flight Test-1 (EFT-1).


Orion splashdown recovery testing

Before EFT-1 in December 2014, several preparatory vehicle recovery tests were performed, which continued the "crawl, walk, run" approach established by PORT. The "crawl" phase was performed August 12–16, 2013, with the Stationary Recovery Test (SRT). The Stationary Recovery Test demonstrated the recovery hardware and techniques that were to be employed for the recovery of the Orion crew module in the protected waters of Naval Station Norfolk utilizing the LPD-17 type USS Arlington as the recovery ship. The "walk" and "run" phases were performed with the Underway Recovery Test (URT). Also utilizing an LPD 17 class ship, the URT was performed in more realistic sea conditions off the coast of California in early 2014 to prepare the US Navy / NASA team for recovering the Exploration Flight Test-1 (EFT-1) Orion crew module. The URT tests completed the pre-launch test phase of the Orion recovery system.


Orion Lite


History

Orion Lite is an unofficial name used in the media for a lightweight crew capsule proposed by Bigelow Aerospace in collaboration with
Lockheed Martin The Lockheed Martin Corporation is an American aerospace, arms, defense, information security, and technology corporation with worldwide interests. It was formed by the merger of Lockheed Corporation with Martin Marietta in March 1995. It ...
. It was to be based on the Orion spacecraft that Lockheed Martin was developing for
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
. It would be a lighter, less capable and cheaper version of the full Orion. The intention of designing Orion Lite would be to provide a stripped-down version of the Orion that would be available for missions to the
International Space Station The International Space Station (ISS) is the largest Modular design, modular space station currently in low Earth orbit. It is a multinational collaborative project involving five participating space agencies: NASA (United States), Roscosmos ( ...
earlier than the more capable Orion, which is designed for longer duration missions to the
Moon The Moon is Earth's only natural satellite. It is the fifth largest satellite in the Solar System and the largest and most massive relative to its parent planet, with a diameter about one-quarter that of Earth (comparable to the width of ...
and
Mars Mars is the fourth planet from the Sun and the second-smallest planet in the Solar System, only being larger than Mercury. In the English language, Mars is named for the Roman god of war. Mars is a terrestrial planet with a thin at ...
. Bigelow had begun working with Lockheed Martin in 2004. A few years later Bigelow signed a million-dollar contract to develop "an Orion mockup, an Orion Lite",Bigelow still thinks big
, '' The Space Review'', 2010-11-01, accessed 2010-11-02. " n October 2010Bigelow revealed that he had been working with Lockheed Martin on a capsule concept in the 2004–2005 period. 'We engaged in a million-dollar contract a couple years after that with Lockheed, and they created for us an Orion mockup, an Orion Lite.'
in 2009. The proposed collaboration between Bigelow and Lockheed Martin on the Orion Lite spacecraft has ended. Bigelow began work with
Boeing The Boeing Company () is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, telecommunications equipment, and missiles worldwide. The company also provides leasing and ...
on a similar capsule, the CST-100, which has no Orion heritage, and was selected under NASA's Commercial Crew Development (CCDev) program to transport crew to the ISS.


Design

Orion Lite's primary mission would be to transport crew to the International Space Station, or to private space stations such as the planned B330 from Bigelow Aerospace. While Orion Lite would have the same exterior dimensions as the Orion, there would be no need for the deep space infrastructure present in the Orion configuration. As such, the Orion Lite would be able to support larger crews of around 7 people as the result of greater habitable interior volume and the reduced weight of equipment needed to support an exclusively low-Earth-orbit configuration.Space Hotel Visionary Proposes Modified "Orion Lite" Spaceship for NASA: Bigelow Airspace's concept is for low Earth-orbit missions only
, ''Popular Science'', Jeremy Hsu, 14 August 2009


Recovery

In order to reduce the weight of Orion Lite, the more durable heat shield of the Orion would be replaced with a lighter weight heat shield designed to support the lower temperatures of Earth atmospheric re-entry from low Earth orbit. Additionally, the current proposal calls for a mid-air retrieval, wherein another aircraft captures the descending Orion Lite module. To date, such a retrieval method has not been employed for crewed spacecraft, although it Discoverer 14, has been used with satellites.


Flights


List of flights


Upcoming missions

The first crewed flight,
Artemis 2 Artemis 2 (officially Artemis II) is the second scheduled mission of NASA's Artemis program, and the first scheduled crewed mission of NASA's Orion spacecraft, currently planned to be launched by the Space Launch System (SLS) in May 2024. The c ...
, will be a lunar flyby. Should it succeed, flights will continue around one a year from Artemis 3 in 2025.


Proposed

A proposal curated by William H. Gerstenmaier before his 10 July 2019 reassignment suggests four launches of the crewed Orion spacecraft and logistical modules aboard the SLS Block 1B to the Gateway between 2024 and 2028. The crewed Artemis4 through7 would launch yearly between 2025 and 2028, testing in situ resource utilization and Nuclear reactor, nuclear power on the lunar surface with a partially reusable lander. Artemis7 would deliver in 2028 a crew of four astronauts to a Colonization of the Moon, surface lunar outpost known as the Lunar Surface Asset. The Lunar Surface Asset would be launched by an undetermined launcher and would be used for extended crewed lunar surface missions. Another repair mission to the Hubble Space Telescope is also possible.


Potential Mars missions

The Orion capsule is designed to support future missions to send astronauts to Mars, probably to take place in the 2030s. Since the Orion capsule provides only about of living space per crew member, the use of an additional
Deep Space Habitat The Deep Space Habitat (DSH) is a series of concepts by NASA that would be used to support crewed exploration missions to the Moon, asteroids, and eventually Mars. The habitat module will provide additional space and supplies, as well as facilitate spacecraft maintenance, mission communications, exercise, training, and personal recreation.Habitat for Long Duration Deep Space Missions
Preliminary design proposal for DSH by Rucker & Thompson. Published 5 May 2012, retrieved 8 Dec. 2014
Some concepts for DSH modules would provide approximately of living space per crew member, though the DSH module is in its early conceptual stage. DSH sizes and configurations may vary slightly, depending on crew and mission needs.
Nasa DSH design news update. Published June 21, 2012, retrieved 8 Dec. 2014
The mission may launch in the mid-2030s or late-2030s.


Canceled


Asteroid Redirect Mission

The Asteroid Redirect Mission (ARM), also known as the Asteroid Retrieval and Utilization (ARU) mission and the Asteroid Initiative, was a space mission proposed by
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
in 2013. The Asteroid Retrieval Robotic Mission (ARRM) spacecraft would rendezvous with a large near-Earth asteroid and use robotic arms with anchoring grippers to retrieve a 4-meter boulder from the asteroid. A secondary objective was to develop the required technology to bring a small near-Earth asteroid into lunar orbit – "the asteroid was a bonus." There, it could be analyzed by the crew of the #Orion Program mission schedule, Orion EM-5 or EM-6 ARCM mission in 2026.


List of vehicles


See also

* * *


References


External links


AA-2 Orion Launch video
*
ESA Photo GalleryMission concept for combined Orion/Sample return
Orion (spacecraft), Crewed spacecraft Proposed spacecraft Deep Space Habitat Artemis program Articles containing video clips Vehicles introduced in 2014 Reusable spacecraft Lunar Gateway NASA spacecraft By May 2020, the ESA had signed an agreement with NASA to provide three service modules for Artemis as part of its barter arrangement with NASA to be a member of the Artemis program. The ESMs cost approximately each to acquire from Airbus Defence and Space, Airbus, not counting the costs incurred by the ESA directly. The third ESM is slated to fly in 2024.{{cite web , url=https://twitter.com/pbdes/status/1265221856333873153 , title=ESA signs ~ EUR 250M ($305M) w/ @AirbusSpace to build 3rd Orion service module as part of existing barter agreement with @NASA. This model will fly in 2024 in the NASA Artemis mission sending astronauts to Moon. ESA funds were approved at last November's council of ESA govts. , last=de Selding , first=Peter , date=26 May 2020 , access-date=26 May 2020 , archive-date=May 26, 2020 , archive-url=https://web.archive.org/web/20200526132423/https://twitter.com/pbdes/status/1265221856333873153 , url-status=live