A moldmaker (mouldmaker in English-speaking countries other than the US) or molder is a skilled
tradesperson
A tradesman, tradeswoman, or tradesperson is a skilled worker that specializes in a particular trade (occupation or field of work). Tradesmen usually have work experience, on-the-job training, and often formal vocational education in contrast t ...
who fabricates
moulds for use in casting metal products.
Moldmakers are generally employed in
foundries
A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals pr ...
, where molds are used to
cast
Cast may refer to:
Music
* Cast (band), an English alternative rock band
* Cast (Mexican band), a progressive Mexican rock band
* The Cast, a Scottish musical duo: Mairi Campbell and Dave Francis
* ''Cast'', a 2012 album by Trespassers William
...
products from metals such as
aluminium
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. I ...
and
cast iron
Cast iron is a class of iron– carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured: white cast iron has carbide impur ...
.
Injection Molding
The term moldmaker may also be used to describe workers employed in fabricating dies and metal moulds for use in
injection moulding and
die-casting
Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly ...
, such as in the
plastics, rubber or
ceramics
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain ...
industries, in which case it is sometimes regarded as a variety of the trade of the
toolmaker
Tool and die makers are highly skilled crafters working in the manufacturing industries. Variations on the name include tool maker, toolmaker, die maker, diemaker, mold maker, moldmaker or tool jig and die-maker depending on which area of concen ...
.
[.] The process of manufacturing molds is now often highly automated.
While much of the machining processes involved in mold making use computer-controlled equipment for the actual manufacturing of molds (particularly plastic and rubber injection and transfer). Moldmaking is still a highly skilled trade requiring expertise in manual machining, CNC machining, CNC wire EDM, CNC Ram EDM, surface grinding, hand polishing and more. Because of the high skill and intense labor involved much of the mold making in the US has been outsourced to low wage countries.
The majority of plastic and rubber parts that are in existence today are made using injection or transfer molds, requiring a mold to be manufactured by a moldmaker.
See also
*
Molding (process)
Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may hav ...
References
Metalworking occupations
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