Mishra Dhatu Nigam
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Mishra Dhatu Nigam Limited (abbreviated as MIDHANI), is a specialized
metal A metal (from ancient Greek, Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electrical resistivity and conductivity, e ...
s and
metal alloy An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, ...
s manufacturing facility in
India India, officially the Republic of India (Hindi: ), is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area, the List of countries and dependencies by population, second-most populous ...
, located in
Hyderabad Hyderabad ( ; , ) is the capital and largest city of the Indian state of Telangana and the ''de jure'' capital of Andhra Pradesh. It occupies on the Deccan Plateau along the banks of the Musi River, in the northern part of Southern Indi ...
,
Telangana Telangana (; , ) is a state in India situated on the south-central stretch of the Indian peninsula on the high Deccan Plateau. It is the eleventh-largest state and the twelfth-most populated state in India with a geographical area of and 35 ...
. It is a
Public Sector Undertaking A state-owned enterprise (SOE) is a government entity which is established or nationalised by the ''national government'' or ''provincial government'' by an executive order or an act of legislation in order to earn profit for the government ...
(PSU), under the administrative control of Department of Defence Production,
Ministry of Defence {{unsourced, date=February 2021 A ministry of defence or defense (see spelling differences), also known as a department of defence or defense, is an often-used name for the part of a government responsible for matters of defence, found in state ...
,
Government of India The Government of India ( ISO: ; often abbreviated as GoI), known as the Union Government or Central Government but often simply as the Centre, is the national government of the Republic of India, a federal democracy located in South Asia, ...
. MIDHANI is the only producer of
Titanium Titanium is a chemical element with the symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion i ...
in India.


Products

MIDHANI specializes in manufacturing a wide range of superalloys,
titanium Titanium is a chemical element with the symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion i ...
, special purpose steels and other special metals & alloys meeting stringent international standards for application in aerospace,
defence Defense or defence may refer to: Tactical, martial, and political acts or groups * Defense (military), forces primarily intended for warfare * Civil defense, the organizing of civilians to deal with emergencies or enemy attacks * Defense indus ...
,
atomic energy Atomic energy or energy of atoms is energy carried by atoms. The term originated in 1903 when Ernest Rutherford began to speak of the possibility of atomic energy. Isaac Asimov, ''Atom: Journey Across the Sub-Atomic Cosmos'', New York:1992 Plume, ...
, power generation, chemical and various other high technology industries.


Armour Products

MIDHANI has been manufacturing bulk quantities of
armour Armour (British English) or armor (American English; see spelling differences) is a covering used to protect an object, individual, or vehicle from physical injury or damage, especially direct contact weapons or projectiles during combat, or f ...
steel products offering ballistic protection against a variety of weapon systems including 9mm SMC,
AK-47 The AK-47, officially known as the ''Avtomat Kalashnikova'' (; also known as the Kalashnikov or just AK), is a gas-operated assault rifle that is chambered for the 7.62×39mm cartridge. Developed in the Soviet Union by Russian small-arms d ...
and 7.62mm SLR etc. based on technologies developed by DMRL, a constituent of the
DRDO The Defence Research and Development Organisation (DRDO) (IAST: ''Raksā Anūsandhān Evam Vikās Sangaṭhan'') is the premier agency under the Department of Defence Research and Development in Ministry of Defence of the Government of India, ...
. Select few armoured products manufactured by MIDHANI are, "Rakshak" Bullet-proof jackets, "Patka" (Head band) for protection of head, Bullet proof protection of personnel carriers for paramilitary forces & VVIP cars and custom-made/fabricated armour systems. MIDHANI also manufactures and markets Bhabha Kavach which is an
armour Armour (British English) or armor (American English; see spelling differences) is a covering used to protect an object, individual, or vehicle from physical injury or damage, especially direct contact weapons or projectiles during combat, or f ...
panel which provides protection against
bullets A bullet is a kinetic projectile, a component of firearm ammunition that is shot from a gun barrel. Bullets are made of a variety of materials, such as copper, lead, steel, polymer, rubber and even wax. Bullets are made in various shapes and co ...
of different threat levels. A special process developed by BARC is used to create panels offering Level III and Level III+ ballistic protection while being much lighter than other currently available ballistic armour in the international market. BARC has transferred the technology of Bhabha Kavach to MIDHANI and the
Ordnance Factory Board Ordnance Factory Board (OFB), consisting of the Indian Ordnance Factories, now known as Directorate of Ordnance (Coordination & Services) was an organisation, under the Department of Defence Production (DDP) of Ministry of Defence (MoD), Gover ...
, for serial production.


Welding Electrodes

MIDHANI is the only company in
India India, officially the Republic of India (Hindi: ), is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area, the List of countries and dependencies by population, second-most populous ...
capable of manufacturing non-synthetic type
welding Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature techniques such as b ...
electrode An electrode is an electrical conductor used to make contact with a nonmetallic part of a circuit (e.g. a semiconductor, an electrolyte, a vacuum or air). Electrodes are essential parts of batteries that can consist of a variety of materials ...
s for various
defence Defense or defence may refer to: Tactical, martial, and political acts or groups * Defense (military), forces primarily intended for warfare * Civil defense, the organizing of civilians to deal with emergencies or enemy attacks * Defense indus ...
applications namely, for the construction of
nuclear submarine A nuclear submarine is a submarine powered by a nuclear reactor, but not necessarily nuclear-armed. Nuclear submarines have considerable performance advantages over "conventional" (typically diesel-electric) submarines. Nuclear propulsion, ...
s, surface ships, among others.


Biomedical Implants

MIDHANI manufactures custom implants/
biomedical Biomedicine (also referred to as Western medicine, mainstream medicine or conventional medicine)
products to suit the specific requirements of
patient A patient is any recipient of health care services that are performed by healthcare professionals. The patient is most often ill or injured and in need of treatment by a physician, nurse, optometrist, dentist, veterinarian, or other heal ...
s and doctors, for e.g., Hinge Knee Joint, Ace tabular cup with attached Iliac Wing and Lumbar Puncture Needle Device etc. MIDHANI conforms to
ASTM ASTM International, formerly known as American Society for Testing and Materials, is an international standards organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, an ...
, BS, ISO & IS & other standards for materials as well as
biomedical Biomedicine (also referred to as Western medicine, mainstream medicine or conventional medicine)
products. MIDHANI has facilities for
inspection An inspection is, most generally, an organized examination or formal evaluation exercise. In engineering activities inspection involves the measurements, tests, and gauges applied to certain characteristics in regard to an object or activity. ...
and
quality control Quality control (QC) is a process by which entities review the quality of all factors involved in production. ISO 9000 defines quality control as "a part of quality management focused on fulfilling quality requirements". This approach place ...
for surgical implants like – full range of
Mechanical Testing Mechanical testing covers a wide range of tests, which can be divided broadly into two types: # those that aim to determine a material's mechanical properties, independent of geometry. # those that determine the response of a structure to a given ...
, comprehensive Physical and Magnetic testing, total range of NDT including
gamma ray A gamma ray, also known as gamma radiation (symbol γ or \gamma), is a penetrating form of electromagnetic radiation arising from the radioactive decay of atomic nuclei. It consists of the shortest wavelength electromagnetic waves, typically ...
,
ultrasonic Ultrasound is sound waves with frequencies higher than the upper audible limit of human hearing. Ultrasound is not different from "normal" (audible) sound in its physical properties, except that humans cannot hear it. This limit varies fr ...
, magnetic, dye penetrate test etc.


Nickel–Titanium Shape Memory Alloys (NiTi-SMAs)

Under the
Make in India Make in India is an initiative by the Government of India to create and encourage companies to develop, manufacture and assemble products made in India and incentivize dedicated investments into manufacturing. The policy approach was to crea ...
initiative, MIDHANI has signed a Transfer of Technology (ToT) Agreement with National Aerospace Laboratories (CSIR-NAL), a Bangalore-based premier R&D Laboratory, for the processing of Nickel –Titanium Shape Memory Alloys (NiTi-SMAs) for Engineering and Bio-medical Applications. The Shape Memory Technology is a result of decade of R&D work carried out at CSIR-NAL. MIDHANI has already ventured into development and manufacturing of Titanium Implants using the spin off technologies for defence applications, and is now tapping into the huge emerging potential of Nickel – Titanium (NiTi) shape memory alloys in Bio-Medical Sector (medical devices), especially the stent market for which the company will manufacture shape memory alloys and market the products for the first time in
India India, officially the Republic of India (Hindi: ), is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area, the List of countries and dependencies by population, second-most populous ...
. The total market for NiTi SMA Products in India is estimated to be Rs. 1500 – Rs. 2500 crore which is 3 – 5% of the global consumption. MIDHANI plans to manufacture NiTi Shape Memory Alloys in wires, strips, rods, springs and plates form. Presently NiTi shape memory alloys are not available commercially in the country, and the total requirements are met by import. By signing this Transfer of Shape Memory Alloy processing Technology and the technological support that would be available from CSIR-NAL during the start-of-art vacuum melting and alloy processing, MIDHANI will enter into the realm of commercial production of ‘smart’ material and will join the band of select few
shape memory alloy In metallurgy, a shape-memory alloy (SMA) is an alloy that can be deformed when cold but returns to its pre-deformed ("remembered") shape when heated. It may also be called memory metal, memory alloy, smart metal, smart alloy, or muscle wire. P ...
manufacturers in the world.


Services


Consultancy


Customized Products/Services

Forging Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which ...
,
rolling Rolling is a type of motion that combines rotation (commonly, of an axially symmetric object) and translation of that object with respect to a surface (either one or the other moves), such that, if ideal conditions exist, the two are in contact ...
,
heat treatment Heat treating (or heat treatment) is a group of industrial process, industrial, thermal and metalworking, metalworking processes used to alter the physical property, physical, and sometimes chemical property, chemical, properties of a material. ...
,
investment Investment is the dedication of money to purchase of an asset to attain an increase in value over a period of time. Investment requires a sacrifice of some present asset, such as time, money, or effort. In finance, the purpose of investing is ...
& sand castings and other conversion jobs are carried out by MIDHANI for its customers. Manufacture of finished machined and fabricated products is also undertaken by the Company which makes use of in-house and external facilities to carry out assignments by taking single-point responsibility for the end products.


Metallurgical Consultancy Services

MIDHANI has acquired an in-depth understanding of the Processing – Structure Evolution – Material Performance / Behavior interrelationships which have contributed to solving several daunting technological problems in the field of metallurgy. The company offers
failure analysis Failure analysis is the process of collecting and analyzing data to determine the cause of a failure, often with the goal of determining corrective actions or liability. According to Bloch and Geitner, ”machinery failures reveal a reaction chain ...
,
material selection Material selection is a step in the process of designing any physical object. In the context of product design, the main goal of material selection is to minimize cost while meeting product performance goals. Systematic selection of the best materi ...
and alloy design services on a consultancy basis to customers.


Testing & Evaluation

A comprehensive range of testing and evaluation services covering chemical analysis, mechanical, non-destructive and magnetic testing are rendered by Midhani.


Facilities

MIDHANI's primary manufacturing facilities are located in the City of Hyderabad, State of Telangana. The manufacturing facility also includes facilities such as – vacuum arc re-melting furnaces, vacuum induction melting furnaces, creep testing machines, heat treatment and oil quenching facilities, electro-slag refining furnaces, vacuum induction refining furnaces, primary melting furnaces and secondary melting furnaces It has specialised facilities which includes – Precision 12-HI-Cold-Strip mill, 1500 Ton forge press, hot rolling & precision cold rolling mills, bar and wire drawing machines, tube plant, Vacuum Investment Casting Facility, core & lamination facility, quality assurance & control lab as well as facilities for various other related applications. MIDHANI is also the only company to possess a 6000 Ton
forging Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which ...
press in India. MIDHANI has also set up a 4 MW solar power plant, spread over 20 acres of land, and generates 7,000 MWh/year of electricity with a projected saving of Rs 5 crore per year and reduction of 5,600 tonnes of carbon dioxide () per year. It will cover up to 15 percent of the power requirements of the company from renewable sources.


Current projects


Wide Plate Mill

MIDHANI, Hyderabad, awarded a contract to
Danieli Danieli Group () is an Italian supplier of equipment and physical plants to the metal industry. The company is based in Buttrio, in the north-east of Italy ( Friuli-Venezia-Giulia region). It is one of the world leaders in the production of ...
for the design, manufacture, supply and installation of a complete, modern plate mill complex consisting of wide plate
rolling mill In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is simil ...
and a modern plate treatment and finishing. The new wide plate mill will be able to process metal plates up to 3100 mm wide and from 4 mm to 20 mm in thickness in a large range of special alloys, including
titanium Titanium is a chemical element with the symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion i ...
, super-alloys,
stainless steel Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's r ...
, HSLA steels, etc. Production for the first plates is scheduled to begin by the second half of 2019.


Aluminium Alloy plant

MIDHANI is planning to set up an aluminium alloy plant at Bodduvaripalem, 21 km from Nellore City, in Kodavalur mandal of SPSR Nellore district. The organisation is planning to invest between Rs. 2,500 crore to Rs. 3,000 crore on the facility. The Midhani plant will be a joint venture with the state-owned aluminium producing company, National Aluminium Company (Nalco). A foreign country will join in as a technology partner and consultant.


Armouring unit

MIDHANI will set another unit at the Industrial Model Township (IMT),
Rohtak Rohtak () is a city and the administrative headquarters of the Rohtak district in the Indian state of Haryana. It lies north-west of New Delhi and south of the state capital Chandigarh on NH 9(old NH 10). Rohtak forms a part of the National ...
,
Haryana Haryana (; ) is an Indian state located in the northern part of the country. It was carved out of the former state of East Punjab on 1 Nov 1966 on a linguistic basis. It is ranked 21st in terms of area, with less than 1.4% () of India's land ...
, where the company has decided to set up its unit to manufacture 13 types of armoured vehicles. Land has been acquired for the Rohtak plant, which will manufacture bullet-proof jackets, bullet-proof vehicles and similar products for the armed forces.


References

{{authority control Government-owned companies of India Metal companies of India Manufacturing companies established in 1973 1973 establishments in Andhra Pradesh Indian companies established in 1973 Companies listed on the National Stock Exchange of India Companies listed on the Bombay Stock Exchange