Marking out a metal bar Marking blue or layout stain (sometimes called ''Dykem'' after trademark erosion of a popular brand, or ''

Prussian blue Prussian blue (also known as Berlin blue, Brandenburg blue or, in painting, Parisian or Paris blue) is a dark blue pigment produced by oxidation of ferrous ferrocyanide salts. It has the chemical formula Fe CN)">Cyanide.html" ;"title="e(Cyani ...

'' after the blue pigment) is a dye used in

metalworking Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scal ...

to aid in

marking out Marking out or layout means the process of transferring a design or pattern to a workpiece, as the first step in the manufacturing process. It is performed in many industries or hobbies although in the repetition industries the machine's initial set ...

rough parts for further machining. It is used to stain or paint a metal object with a very thin layer of dye that can be scratched off using a scriber or other sharp instrument to reveal a bright, yet very narrow line in the metal underneath. The advantages are that any existing scratches are covered with the dye and the new lines have a contrasting background. Prussian blue and Dykem or layout fluid are not the same. Prussian blue is non drying and used to mark place of pressure contact between two surfaces. Prussian blue is transferred to the surface. Dykem, layout fluid dries and is mostly used to provide bright lines when using a scribe to mark hard surfaces or point of contact between two surfaces. Dyken is removed from the surface.

Composition

Marking blue is made by mixing

methylated spirit Denatured alcohol (also called methylated spirits in Australia, Canada, Ireland, New Zealand, South Africa, and the United Kingdom; wood spirit; and denatured rectified spirit) is ethanol that has additives to make it poisonous, bad-tasting, foul ...

s with

shellac Shellac () is a resin secreted by the female lac bug on trees in the forests of India and Thailand. It is processed and sold as dry flakes and dissolved in alcohol to make liquid shellac, which is used as a brush-on colorant, food glaze and ...

and

gentian violet Crystal violet or gentian violet, also known as methyl violet 10B or hexamethyl pararosaniline chloride, is a triarylmethane dye used as a histological stain and in Gram's method of classifying bacteria. Crystal violet has antibacterial, antif ...

Alternatives

A felt tip marker can be used as they are convenient and tend not to dry up as quickly. On rough structures, such as

casting Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected ...

s or forgings,

whitewash Whitewash, or calcimine, kalsomine, calsomine, or lime paint is a type of paint made from slaked lime (calcium hydroxide, Ca(OH)2) or chalk calcium carbonate, (CaCO3), sometimes known as "whiting". Various other additives are sometimes used. ...

or a mixture of

chalk Chalk is a soft, white, porous, sedimentary carbonate rock. It is a form of limestone composed of the mineral calcite and originally formed deep under the sea by the compression of microscopic plankton that had settled to the sea floor. Ch ...

and water can be used. A solution of

copper sulfate Copper sulfate may refer to: * Copper(II) sulfate, CuSO4, a common compound used as a fungicide and herbicide * Copper(I) sulfate Copper(I) sulfate, also known as cuprous sulfate, is an inorganic compound with the chemical formula Cu2 SO4. It ...

distilled water Distilled water is water that has been boiled into vapor and condensed back into liquid in a separate container. Impurities in the original water that do not boil below or near the boiling point of water remain in the original container. Thus, di ...

, and a few drops of sulfuric acid can be used on machined surfaces.

Safety

Marking blue is considered non-toxic. If heated above 250 degrees Celsius it will give off toxic

Cyanogen Cyanogen is the chemical compound with the formula ( C N)2. It is a colorless and highly toxic gas with a pungent odor. The molecule is a pseudohalogen. Cyanogen molecules consist of two CN groups – analogous to diatomic halogen molecu ...

gas. Metal cutting commonly heats material above this level.

References

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