Mantou kiln
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The mantou kiln () or horseshoe-shaped kiln was the most common type of pottery
kiln A kiln is a thermally insulated chamber, a type of oven, that produces temperatures sufficient to complete some process, such as hardening, drying, or chemical changes. Kilns have been used for millennia to turn objects made from clay int ...
in north China, in historical periods when the dragon kiln dominated south China; both seem to have emerged in the
Warring States period The Warring States period () was an era in History of China#Ancient China, ancient Chinese history characterized by warfare, as well as bureaucratic and military reforms and consolidation. It followed the Spring and Autumn period and concluded ...
of approximately 475 to 221 BC.Wood It is named (in both English and Chinese) after the Chinese
mantou ''Mantou'' (), often referred to as Chinese steamed bun, is a white and soft type of steamed bread or bun popular in northern China. Folk etymology connects the name ''mantou'' to a tale about Zhuge Liang. Description ''Mantou'' are t ...
bun or roll, whose shape it (very approximately) resembles; the ground plan resembles a
horseshoe A horseshoe is a fabricated product designed to protect a horse hoof from wear. Shoes are attached on the palmar surface (ground side) of the hooves, usually nailed through the insensitive hoof wall that is anatomically akin to the human ...
.Rawson, 365, diagram, 370; Wood The kilns are roughly round, with a low dome covering the central firing area, and are generally only 2 to 3 metres across inside. However it is capable of reaching very high temperatures, up to about 1370°C. There is a door or bricked-up opening at the front for loading and unloading, and one or two short chimneys at the rear. They are one type of "cross-draught" kilns, where the flames travel more or less horizontally, rather than up from or down to the floor. The kilns were normally made of brick; sometimes most of the structure was dug out below the
loess Loess (, ; from german: Löss ) is a clastic, predominantly silt-sized sediment that is formed by the accumulation of wind-blown dust. Ten percent of Earth's land area is covered by loess or similar deposits. Loess is a periglacial or aeoli ...
soil, with only the dome and chimney protruding above ground. In either case the interior was normally lined with a
refractory In materials science, a refractory material or refractory is a material that is resistant to decomposition by heat, pressure, or chemical attack, and retains strength and form at high temperatures. Refractories are polycrystalline, polyphase, ...
fireclay. In some cases, especially in later periods, the fire box was approached by a tunnel. Initially the kilns were fired with wood, but during the Northern Song period (960–1127) there was a general switch to
coal Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed when ...
, easily found in north China, which required a smaller fire box, but the introduction of
saggar A saggar (also misspelled as sagger or segger) is a type of kiln furniture. It is a ceramic boxlike container used in the firing of pottery to enclose or protect ware being fired inside a kiln. Traditionally, saggars were made primarily from ...
s to protect the pieces from gritty
coal ash Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed wh ...
. This changed the reducing quality of the atmosphere during firing, which affected the colours of various wares, wood giving a
reducing atmosphere A reducing atmosphere is an Atmosphere, atmospheric condition in which oxidation is prevented by removal of oxygen and other oxidizing gases or vapours, and which may contain actively Reducing agent, reducing gases such as hydrogen, carbon monoxi ...
and coal an oxidizing one. A firing might take as long as two weeks, including the cooling time. The details of the design could be very variable. A temporary "bag wall" might be built at the front of the kiln, once loaded, to protect the wares from the direct flames, and enclose the fire. The back interior wall might be straight, giving a semi-circular shape to the chamber. Various different arrangements for controlling the airflow at front and back by vents and stone doors are found. Generally the firing was even across the various parts of the chamber compared to the dragon kiln, but the load far smaller, with saggars perhaps only hundreds of pieces, rather than the tens of thousands a large dragon kiln could take for a single firing. Wares fired in mantou kilns include Ding ware,
Yaozhou ware Yaozhou ware () is a type of celadon or greenware in Chinese pottery, which was at its height during the Northern Song dynasty. It is the largest and typically the best of the wares in the group of Northern Celadon wares. It is especially famous ...
and other Northern Celadons, Jun, Ru, and
Cizhou ware Cizhou ware or Tz'u-chou ware () is a term for a wide range of Chinese ceramics from between the late Tang dynasty and the early Ming dynasty, but especially associated with the Northern Song to Yuan period in the 11–14th century. It has been ...
s. The ''zhenyao'' "egg-shaped kiln", developed for Jingdezhen ware in the late
Ming dynasty The Ming dynasty (), officially the Great Ming, was an Dynasties in Chinese history, imperial dynasty of China, ruling from 1368 to 1644 following the collapse of the Mongol Empire, Mongol-led Yuan dynasty. The Ming dynasty was the last ort ...
, is in some ways a compromise between mantou and dragon kilns, like a stretched mantou kiln. Official
Guan ware Guan ware or Kuan ware () is one of the Five Famous Kilns of Song dynasty China, making high-status stonewares, whose surface decoration relied heavily on crackled glaze, randomly crazed by a network of crack lines in the glaze. ''Guan'' mean ...
had been made at
Jingdezhen Jingdezhen is a prefecture-level city, in northeastern Jiangxi province, with a total population of 1,669,057 (2018), bordering Anhui to the north. It is known as the " Porcelain Capital" because it has been producing Chinese ceramics for at le ...
in a northern-style mantou kiln, rare this far south.Kerr, 260–262


Notes


References

* Kerr, Rose,
Needham, Joseph Noel Joseph Terence Montgomery Needham (; 9 December 1900 – 24 March 1995) was a British biochemist, historian of science and sinologist known for his scientific research and writing on the history of Chinese science and technology, i ...
, Wood, Nigel, ''Science and Civilisation in China: Volume 5, Chemistry and Chemical Technology, Part 12, Ceramic Technology'', 2004, Cambridge University Press, , 9780521838337
google books
*Medley, Margaret, ''The Chinese Potter: A Practical History of Chinese Ceramics'', 3rd edition, 1989, Phaidon, * Rawson, Jessica (ed). ''The British Museum Book of Chinese Art'', 2007 (2nd edn), British Museum Press, *Vainker, S.J., ''Chinese Pottery and Porcelain'', 1991, British Museum Press, 9780714114705 *Wood, Nigel:
Oxford Art Online Oxford Art Online is an Oxford University Press online gateway into art research, which was launched in 2008. It provides access to several online art reference works, including Grove Art Online (originally published in 1996 in a print version, ''T ...
, section "Mantou kilns" in "China, §VIII, 2.2: Ceramics: Materials and techniques, Materials and techniques".


External links


diagram, as "Horse-shoe shaped kiln"
The Museum of Oriental Ceramics, Osaka {{Chinese ceramics Chinese inventions Chinese pottery Kilns Firing techniques