Hollow charge
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A shaped charge is an explosive charge shaped to form an explosively formed penetrator (EFP) to focus the effect of the explosive's energy. Different types of shaped charges are used for various purposes such as cutting and forming metal, initiating
nuclear weapon A nuclear weapon is an explosive device that derives its destructive force from nuclear reactions, either fission (fission bomb) or a combination of fission and fusion reactions ( thermonuclear bomb), producing a nuclear explosion. Both bom ...
s, penetrating
armor Armour (British English) or armor (American English; see spelling differences) is a covering used to protect an object, individual, or vehicle from physical injury or damage, especially direct contact weapons or projectiles during combat, or f ...
, or perforating wells in the oil and gas industry. A typical modern shaped charge, with a metal liner on the charge cavity, can penetrate armor steel to a depth of seven or more times the diameter of the charge (charge diameters, CD), though greater depths of 10 CD and above have been achieved. Contrary to a misconception (possibly resulting from the acronym for ''
high-explosive anti-tank High-explosive anti-tank (HEAT) is the effect of a shaped charge explosive that uses the Munroe effect to penetrate heavy armor. The warhead functions by having an explosive charge collapse a metal liner inside the warhead into a high-velocity ...
'', HEAT) the shaped charge EFP jet does not depend in any way on heating or melting for its effectiveness; that is, the EFP jet from a shaped charge does not melt its way through armor, as its effect is purely kinetic in nature – however the process does create significant heat and often has a significant secondary incendiary effect ''after'' penetration.


Munroe effect

The Munroe or Neumann effect is the focusing of blast energy by a hollow or void cut on a surface of an explosive. The earliest mention of hollow charges were mentioned in 1792.
Franz Xaver von Baader Franz von Baader (27 March 1765 – 23 May 1841), born Benedikt Franz Xaver Baader, was a German Catholic philosopher, theologian, physician, and mining engineer. Resisting the empiricism of his day, he denounced most Western philosophy s ...
(1765–1841) was a German mining engineer at that time; in a mining journal, he advocated a conical space at the forward end of a blasting charge to increase the explosive's effect and thereby save powder. The idea was adopted, for a time, in Norway and in the mines of the
Harz The Harz () is a highland area in northern Germany. It has the highest elevations for that region, and its rugged terrain extends across parts of Lower Saxony, Saxony-Anhalt, and Thuringia. The name ''Harz'' derives from the Middle High German ...
mountains of Germany, although the only available explosive at the time was gunpowder, which is not a
high explosive An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An ...
and hence incapable of producing the
shock wave In physics, a shock wave (also spelled shockwave), or shock, is a type of propagating disturbance that moves faster than the local speed of sound in the medium. Like an ordinary wave, a shock wave carries energy and can propagate through a me ...
that the shaped-charge effect requires. The first true hollow charge effect was achieved in 1883, by Max von Foerster (1845–1905), chief of the nitrocellulose factory of Wolff & Co. in
Walsrode Walsrode (; nds, Wasra) is a town in the district of Heidekreis, in Lower Saxony, Germany. The former municipality Bomlitz was merged into Walsrode in January 2020. History Middle Ages 986 Foundation of Walsrode Abbey by Count Walo. The first ...
, Germany. By 1886, Gustav Bloem of
Düsseldorf Düsseldorf ( , , ; often in English sources; Low Franconian and Ripuarian language, Ripuarian: ''Düsseldörp'' ; archaic nl, Dusseldorp ) is the capital city of North Rhine-Westphalia, the most populous state of Germany. It is the second- ...
, Germany, had filed for hemispherical cavity metal detonators to concentrate the effect of the explosion in an axial direction. The Munroe effect is named after Charles E. Munroe, who discovered it in 1888. As a civilian chemist working at the U.S.
Naval Torpedo Station The Naval Undersea Warfare Center (NUWC) is the United States Navy's full-spectrum research, development, test and evaluation, engineering and fleet support center for submarines, autonomous underwater systems, and offensive and defensive weapons ...
at
Newport, Rhode Island Newport is an American seaside city on Aquidneck Island in Newport County, Rhode Island. It is located in Narragansett Bay, approximately southeast of Providence, south of Fall River, Massachusetts, south of Boston, and northeast of New Yor ...
, he noticed that when a block of explosive
guncotton Nitrocellulose (also known as cellulose nitrate, flash paper, flash cotton, guncotton, pyroxylin and flash string, depending on form) is a highly flammable compound formed by nitrating cellulose through exposure to a mixture of nitric acid and ...
with the manufacturer's name stamped into it was detonated next to a metal plate, the lettering was cut into the plate. Conversely, if letters were raised in relief above the surface of the explosive, then the letters on the plate would also be raised above its surface. In 1894, Munroe constructed his first crude shaped charge:
Among the experiments made ... was one upon a safe twenty-nine inches cube, with walls four inches and three quarters thick, made up of plates of iron and steel ... en a hollow charge of dynamite nine pounds and a half in weight and untamped was detonated on it, a hole three inches in diameter was blown clear through the wall ... The hollow cartridge was made by tying the sticks of dynamite around a tin can, the open mouth of the latter being placed downward.
Although Munroe's experiment with the shaped charge was widely publicized in 1900 in ''Popular Science Monthly'', the importance of the tin can "liner" of the hollow charge remained unrecognized for another 44 years. Part of that 1900 article was reprinted in the February 1945 issue of '' Popular Science'', describing how shaped-charge warheads worked. It was this article that at last revealed to the general public how the United States Army ''
Bazooka Bazooka () is the common name for a man-portable recoilless anti-tank rocket launcher weapon, widely deployed by the United States Army, especially during World War II. Also referred to as the "stovepipe", the innovative bazooka was among the ...
'' actually worked against armored vehicles during WWII. In 1910, Egon Neumann of Germany discovered that a block of
TNT Trinitrotoluene (), more commonly known as TNT, more specifically 2,4,6-trinitrotoluene, and by its preferred IUPAC name 2-methyl-1,3,5-trinitrobenzene, is a chemical compound with the formula C6H2(NO2)3CH3. TNT is occasionally used as a reagen ...
, which would normally dent a steel plate, punched a hole through it if the explosive had a conical indentation. The military usefulness of Munroe's and Neumann's work was unappreciated for a long time. Between the world wars, academics in several countries Myron Yakovlevich Sukharevskii (Мирон Яковлевич Сухаревский) in the Soviet Union, William H. Payment and Donald Whitley Woodhead in Britain, and
Robert Williams Wood Robert Williams Wood (May 2, 1868 – August 11, 1955) was an American physicist and inventor who made pivotal contributions to the field of optics. He pioneered infrared and ultraviolet photography. Wood's patents and theoretical work inform mo ...
in the U.S. recognized that projectiles could form during explosions. However, it was not until 1932 that Franz Rudolf Thomanek, a student of physics at Vienna's ''Technische Hochschule'', conceived an anti-tank round that was based on the hollow charge effect. When the Austrian government showed no interest in pursuing the idea, Thomanek moved to Berlin's ''Technische Hochschule'', where he continued his studies under the ballistics expert Carl Julius Cranz. There in 1935, he and Hellmuth von Huttern developed a prototype anti-tank round. Although the weapon's performance proved disappointing, Thomanek continued his developmental work, collaborating with
Hubert Schardin Hubert Hermann Reinhold Schardin (17 June 1902 Plassow – 27 September 1965 in Freiburg im Breisgau) was a German ballistics expert, engineer and academic who studied in the field of high-speed photography and cinematography. He also was the dir ...
at the ''Waffeninstitut der Luftwaffe'' (Air Force Weapons Institute) in Braunschweig. By 1937, Schardin believed that hollow-charge effects were due to the interactions of shock waves. It was during the testing of this idea that, on February 4, 1938, Thomanek conceived the shaped-charge explosive (or ''Hohlladungs-Auskleidungseffekt'' (hollow-charge liner effect)). (It was Gustav Adolf Thomer who in 1938 first visualized, by flash radiography, the metallic jet produced by a shaped-charge explosion.) Meanwhile, Henry Hans Mohaupt, a chemical engineer in Switzerland, had independently developed a shaped-charge munition in 1935, which was demonstrated to the Swiss, French, British, and U.S. militaries. During World War II, shaped-charge munitions were developed by Germany (
Panzerschreck ''Panzerschreck'' (lit. "tank fright", "tank's fright" or "tank's bane") was the popular name for the ''Raketenpanzerbüchse'' 54 ("Rocket Anti-armor Rifle Model 54", abbreviated to RPzB 54), an 88 mm reusable anti-tank rocket launcher dev ...
,
Panzerfaust The ''Panzerfaust'' (, "armour fist" or "tank fist", plural: ''Panzerfäuste'') was a development family of single-shot man-portable anti-tank systems developed by Nazi Germany during World War II. The weapons were the first single-use light an ...
,
Panzerwurfmine The ''Panzerwurfmine'' (abbreviated to PWM) was a shaped charge hand-thrown anti-tank grenade used by ''Luftwaffe'' ground troops in World War II. Appearance The ''Panzerwurfmines appearance owed much to the ''Panzerfaust'' (specifically its warh ...
,
Mistel ''Mistel'' (German for " mistletoe", a parasitic plant) was the larger, unmanned component of a composite aircraft configuration developed in Germany during the later stages of World War II. The composite comprised a small piloted control airc ...
), Britain (
PIAT The Projector, Infantry, Anti Tank (PIAT) Mk I was a British man-portable anti-tank weapon developed during the Second World War. The PIAT was designed in 1942 in response to the British Army's need for a more effective infantry anti-tank weapon ...
, Beehive cratering charge), the Soviet Union (
RPG-43 The RPG-43 (ruchnaya protivotankovaya granata obraztca 1943 goda, meaning hand-held anti-tank grenade) was a high-explosive anti-tank (HEAT) shaped charge hand grenade used by the Soviet Union during World War II. It entered service in 1943, repl ...
, RPG-6), the U.S. (
bazooka Bazooka () is the common name for a man-portable recoilless anti-tank rocket launcher weapon, widely deployed by the United States Army, especially during World War II. Also referred to as the "stovepipe", the innovative bazooka was among the ...
), and Italy (''Effetto Pronto Speciale'' shells for various artillery pieces). The development of shaped charges revolutionized anti-tank warfare. Tanks faced a serious vulnerability from a weapon that could be carried by an
infantry Infantry is a military specialization which engages in ground combat on foot. Infantry generally consists of light infantry, mountain infantry, motorized infantry & mechanized infantry, airborne infantry, air assault infantry, and mar ...
man or aircraft. One of the earliest uses of shaped charges was by German glider-borne troops against the Belgian
Fort Eben-Emael Fort Eben-Emael (french: Fort d'Ében-Émael, ) is an inactive Belgian fortress located between Liège and Maastricht, on the Belgian-Dutch border, near the Albert Canal, outside the village of Ében-Émael. It was designed to defend Belgium ...
in 1940. These demolition charges – developed by Dr. Wuelfken of the German Ordnance Office – were ''unlined'' explosive charges and didn't produce a metal jet like the modern HEAT warheads. Due to the lack of metal liner they shook the turrets but they did not destroy them, and other airborne troops were forced to climb on the turrets and smash the gun barrels.


Applications


Modern military

The common term in military terminology for shaped-charge
warhead A warhead is the forward section of a device that contains the explosive agent or toxic (biological, chemical, or nuclear) material that is delivered by a missile, rocket, torpedo, or bomb. Classification Types of warheads include: * Expl ...
s is
high-explosive anti-tank High-explosive anti-tank (HEAT) is the effect of a shaped charge explosive that uses the Munroe effect to penetrate heavy armor. The warhead functions by having an explosive charge collapse a metal liner inside the warhead into a high-velocity ...
(HEAT) warhead. HEAT warheads are frequently used in
anti-tank guided missile An anti-tank guided missile (ATGM), anti-tank missile, anti-tank guided weapon (ATGW) or anti-armor guided weapon is a guided missile primarily designed to hit and destroy heavily armored military vehicles. ATGMs range in size from shoulder ...
s, unguided
rocket A rocket (from it, rocchetto, , bobbin/spool) is a vehicle that uses jet propulsion to accelerate without using the surrounding air. A rocket engine produces thrust by reaction to exhaust expelled at high speed. Rocket engines work entirely fr ...
s, gun-fired projectiles (both spun ( spin stabilized) and unspun),
rifle grenade A rifle grenade is a grenade that uses a rifle-based launcher to permit a longer effective range than would be possible if the grenade were thrown by hand. The practice of projecting grenades with rifle-mounted launchers was first widely used dur ...
s,
land mine A land mine is an explosive device concealed under or on the ground and designed to destroy or disable enemy targets, ranging from combatants to vehicles and tanks, as they pass over or near it. Such a device is typically detonated automati ...
s, bomblets,
torpedo A modern torpedo is an underwater ranged weapon launched above or below the water surface, self-propelled towards a target, and with an explosive warhead designed to detonate either on contact with or in proximity to the target. Historically, s ...
es, and various other weapons.


Protection

During
World War II World War II or the Second World War, often abbreviated as WWII or WW2, was a world war that lasted from 1939 to 1945. It involved the vast majority of the world's countries—including all of the great powers—forming two opposing ...
, the precision of the charge's construction and its detonation mode were both inferior to modern warheads. This lower precision caused the jet to curve and to break up at an earlier time and hence at a shorter distance. The resulting dispersion decreased the penetration depth for a given cone diameter and also shortened the optimum standoff distance. Since the charges were less effective at larger standoffs, side and turret skirts (known as ''Schürzen'') fitted to some German tanks to protect against ordinary
anti-tank rifle An anti-tank rifle is an anti-materiel rifle designed to penetrate the armor of armored fighting vehicles, most commonly tanks, armored personnel carriers, and infantry fighting vehicles. The term is usually used for weapons that can be carri ...
s were fortuitously found to give the jet room to disperse and hence also reduce HEAT penetration. The use of add-on
spaced armor Armour with two or more plates spaced a distance apart falls under the category of spaced armour. Spaced armour can be sloped or unsloped. When sloped, it reduces the penetrating power of bullets and solid shot, as after penetrating each plat ...
skirts on armored vehicles may have the opposite effect and actually ''increase'' the penetration of some shaped-charge warheads. Due to constraints in the length of the projectile/missile, the built-in stand-off on many warheads is less than the optimum distance. In such cases, the skirting effectively increases the distance between the armor and the target, and the warhead detonates closer to its optimum standoff. Skirting should not be confused with
cage armor Slat armor (or slat armour in British English), also known as bar armor, cage armor, and standoff armor, is a type of vehicle armor designed to protect against high-explosive anti-tank (HEAT) attacks, as used by anti-tank guided missiles (ATG ...
which is primarily used to damage the fusing system of
RPG-7 The RPG-7 (russian: link=no, РПГ-7, Ручной Противотанковый Гранатомёт, Ruchnoy Protivotankoviy Granatomyot) is a portable, reusable, unguided, shoulder-launched, anti-tank, rocket-propelled grenade launcher. Th ...
projectiles, but can also cause a HEAT projectile to pitch up or down on impact, lengthening the penetration path for the shaped charge's penetration stream. If the nose probe strikes one of the cage armor slats, the warhead will function as normal.


Non-military

In non-military applications shaped charges are used in explosive demolition of buildings and structures, in particular for cutting through metal piles, columns and beams and for boring holes. In
steelmaking Steelmaking is the process of producing steel from iron ore and carbon/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon (the most important impurity) are removed from the sourced iron, and alloy ...
, small shaped charges are often used to pierce taps that have become plugged with slag. They are also used in quarrying, breaking up ice, breaking log jams, felling trees, and drilling post holes. Shaped charges are used most extensively in the
petroleum Petroleum, also known as crude oil, or simply oil, is a naturally occurring yellowish-black liquid mixture of mainly hydrocarbons, and is found in geological formations. The name ''petroleum'' covers both naturally occurring unprocessed crud ...
and
natural gas Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbo ...
industries, in particular in the completion of oil and gas wells, in which they are detonated to perforate the metal casing of the well at intervals to admit the influx of oil and gas. A 4.5 kg (9.9 lb) shaped charge was used on the Hayabusa2 mission on asteroid
162173 Ryugu 162173 Ryugu, provisional designation , is a near-Earth object and a potentially hazardous asteroid of the Apollo group. It measures approximately in diameter and is a dark object of the rare spectral type Cb, with qualities of both a C-type ...
. The spacecraft dropped the explosive device onto the asteroid and detonated it with the spacecraft behind cover. The detonation dug a crater about 10 meters wide, to provide access to a pristine sample of the asteroid.


Function

A typical device consists of a solid cylinder of explosive with a metal-lined conical hollow in one end and a central detonator, array of detonators, or
detonation Detonation () is a type of combustion involving a supersonic exothermic front accelerating through a medium that eventually drives a shock front propagating directly in front of it. Detonations propagate supersonically through shock waves with s ...
wave guide at the other end. Explosive energy is released directly away from ( normal to) the surface of an explosive, so shaping the explosive will concentrate the explosive energy in the void. If the hollow is properly shaped (usually conically), the enormous
pressure Pressure (symbol: ''p'' or ''P'') is the force applied perpendicular to the surface of an object per unit area over which that force is distributed. Gauge pressure (also spelled ''gage'' pressure)The preferred spelling varies by country and e ...
generated by the detonation of the explosive drives the liner in the hollow cavity inward to collapse upon its central axis. The resulting collision forms and projects a high-velocity jet of metal particles forward along the axis. Most of the jet material originates from the innermost part of the liner, a layer of about 10% to 20% of the thickness. The rest of the liner forms a slower-moving slug of material, which, because of its appearance, is sometimes called a "carrot". Because of the variation along the liner in its collapse velocity, the jet's velocity also varies along its length, decreasing from the front. This variation in jet velocity stretches it and eventually leads to its break-up into particles. Over time, the particles tend to fall out of alignment, which reduces the depth of penetration at long standoffs. Also, at the apex of the cone, which forms the very front of the jet, the liner does not have time to be fully accelerated before it forms its part of the jet. This results in its small part of jet being projected at a lower velocity than jet formed later behind it. As a result, the initial parts of the jet coalesce to form a pronounced wider tip portion. Most of the jet travels at hypersonic speed. The tip moves at 7 to 14 km/s, the jet tail at a lower velocity (1 to 3 km/s), and the slug at a still lower velocity (less than 1 km/s). The exact velocities depend on the charge's configuration and confinement, explosive type, materials used, and the explosive-initiation mode. At typical velocities, the penetration process generates such enormous pressures that it may be considered
hydrodynamic In physics and engineering, fluid dynamics is a subdiscipline of fluid mechanics that describes the flow of fluids— liquids and gases. It has several subdisciplines, including '' aerodynamics'' (the study of air and other gases in motion) a ...
; to a good approximation, the jet and armor may be treated as inviscid,
compressible In thermodynamics and fluid mechanics, the compressibility (also known as the coefficient of compressibility or, if the temperature is held constant, the isothermal compressibility) is a measure of the instantaneous relative volume change of a f ...
fluids (see, for example,), with their material strengths ignored. A recent technique using magnetic diffusion analysis showed that the temperature of the outer 50% by volume of a copper jet tip while in flight was between 1100K and 1200K, much closer to the melting point of copper (1358 K) than previously assumed. This temperature is consistent with a hydrodynamic calculation that simulated the entire experiment. In comparison, two-color radiometry measurements from the late 1970s indicate lower temperatures for various shaped-charge liner material, cone construction and type of explosive filler. A Comp-B loaded shaped charge with a copper liner and pointed cone apex had a jet tip temperature ranging from 668 K to 863 K over a five shot sampling. Octol-loaded charges with a rounded cone apex generally had higher surface temperatures with an average of 810 K, and the temperature of a tin-lead liner with Comp-B fill averaged 842 K. While the tin-lead jet was determined to be liquid, the copper jets are well below the melting point of copper. However, these temperatures are not completely consistent with evidence that soft recovered copper jet particles show signs of melting at the core while the outer portion remains solid and cannot be equated with bulk temperature. The location of the charge relative to its target is critical for optimum penetration for two reasons. If the charge is detonated too close there is not enough time for the jet to fully develop. But the jet disintegrates and disperses after a relatively short distance, usually well under two meters. At such standoffs, it breaks into particles which tend to tumble and drift off the axis of penetration, so that the successive particles tend to widen rather than deepen the hole. At very long standoffs, velocity is lost to
air drag In fluid dynamics, drag (sometimes called air resistance, a type of friction, or fluid resistance, another type of friction or fluid friction) is a force acting opposite to the relative motion of any object moving with respect to a surrounding ...
, further degrading penetration. The key to the effectiveness of the hollow charge is its diameter. As the penetration continues through the target, the width of the hole decreases leading to a characteristic "fist to finger" action, where the size of the eventual "finger" is based on the size of the original "fist". In general, shaped charges can penetrate a steel plate as thick as 150% to 700% of their diameter, depending on the charge quality. The figure is for basic steel plate, not for the
composite armor Composite armour is a type of vehicle armour consisting of layers of different material such as metals, plastics, ceramics or air. Most composite armours are lighter than their all-metal equivalent, but instead occupy a larger volume for the sam ...
,
reactive armor Reactive armour is a type of vehicle armour that reacts in some way to the impact of a weapon to reduce the damage done to the vehicle being protected. It is most effective in protecting against shaped charges and specially hardened kinetic ener ...
, or other types of modern armor.


Liner

The most common shape of the liner is conical, with an internal apex angle of 40 to 90 degrees. Different apex angles yield different distributions of jet mass and velocity. Small apex angles can result in jet
bifurcation Bifurcation or bifurcated may refer to: Science and technology * Bifurcation theory, the study of sudden changes in dynamical systems ** Bifurcation, of an incompressible flow, modeled by squeeze mapping the fluid flow * River bifurcation, the ...
, or even in the failure of the jet to form at all; this is attributed to the collapse velocity being above a certain threshold, normally slightly higher than the liner material's bulk sound speed. Other widely used shapes include hemispheres, tulips, trumpets, ellipses, and bi-conics; the various shapes yield jets with different velocity and mass distributions. Liners have been made from many materials, including various metals and glass. The deepest penetrations are achieved with a dense,
ductile Ductility is a mechanical property commonly described as a material's amenability to drawing (e.g. into wire). In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stres ...
metal, and a very common choice has been
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
. For some modern anti-armor weapons, molybdenum and pseudo-alloys of tungsten filler and copper binder (9:1, thus density is ≈18 Mg/m3) have been adopted. Nearly every common metallic element has been tried, including
aluminum Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
,
tungsten Tungsten, or wolfram, is a chemical element with the symbol W and atomic number 74. Tungsten is a rare metal found naturally on Earth almost exclusively as compounds with other elements. It was identified as a new element in 1781 and first isol ...
,
tantalum Tantalum is a chemical element with the symbol Ta and atomic number 73. Previously known as ''tantalium'', it is named after Tantalus, a villain in Greek mythology. Tantalum is a very hard, ductile, lustrous, blue-gray transition metal that ...
, depleted uranium,
lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cu ...
,
tin Tin is a chemical element with the symbol Sn (from la, stannum) and atomic number 50. Tin is a silvery-coloured metal. Tin is soft enough to be cut with little force and a bar of tin can be bent by hand with little effort. When bent, t ...
,
cadmium Cadmium is a chemical element with the symbol Cd and atomic number 48. This soft, silvery-white metal is chemically similar to the two other stable metals in group 12, zinc and mercury. Like zinc, it demonstrates oxidation state +2 in most of ...
,
cobalt Cobalt is a chemical element with the symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. The free element, p ...
,
magnesium Magnesium is a chemical element with the symbol Mg and atomic number 12. It is a shiny gray metal having a low density, low melting point and high chemical reactivity. Like the other alkaline earth metals (group 2 of the periodic ta ...
,
titanium Titanium is a chemical element with the Symbol (chemistry), symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resista ...
,
zinc Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodi ...
,
zirconium Zirconium is a chemical element with the symbol Zr and atomic number 40. The name ''zirconium'' is taken from the name of the mineral zircon, the most important source of zirconium. The word is related to Persian '' zargun'' (zircon; ''zar-gun'' ...
, molybdenum,
beryllium Beryllium is a chemical element with the symbol Be and atomic number 4. It is a steel-gray, strong, lightweight and brittle alkaline earth metal. It is a divalent element that occurs naturally only in combination with other elements to form m ...
,
nickel Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow ...
,
silver Silver is a chemical element with the symbol Ag (from the Latin ', derived from the Proto-Indo-European ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, white, lustrous transition metal, it exhibits the highest electrical ...
, and even
gold Gold is a chemical element with the symbol Au (from la, aurum) and atomic number 79. This makes it one of the higher atomic number elements that occur naturally. It is a bright, slightly orange-yellow, dense, soft, malleable, and ductile me ...
and
platinum Platinum is a chemical element with the symbol Pt and atomic number 78. It is a dense, malleable, ductile, highly unreactive, precious, silverish-white transition metal. Its name originates from Spanish , a diminutive of "silver". Pla ...
. The selection of the material depends on the target to be penetrated; for example, aluminum has been found advantageous for
concrete Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most wid ...
targets. In early antitank weapons, copper was used as a liner material. Later, in the 1970s, it was found
tantalum Tantalum is a chemical element with the symbol Ta and atomic number 73. Previously known as ''tantalium'', it is named after Tantalus, a villain in Greek mythology. Tantalum is a very hard, ductile, lustrous, blue-gray transition metal that ...
is superior to copper, due to its much higher
density Density (volumetric mass density or specific mass) is the substance's mass per unit of volume. The symbol most often used for density is ''ρ'' (the lower case Greek letter rho), although the Latin letter ''D'' can also be used. Mathematical ...
and very high ductility at high strain rates. Other high-density metals and alloys tend to have drawbacks in terms of price, toxicity, radioactivity, or lack of ductility. For the deepest penetrations, pure metals yield the best results, because they display the greatest ductility, which delays the breakup of the jet into particles as it stretches. In charges for
oil well completion Well completion is the process of making a well ready for production (or injection) after drilling operations. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its asso ...
, however, it is essential that a solid slug or "carrot" not be formed, since it would plug the hole just penetrated and interfere with the influx of oil. In the petroleum industry, therefore, liners are generally fabricated by
powder metallurgy Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes can reduce or eliminate the need for subtractive processes in manufacturing, lowering material losses and ...
, often of pseudo-alloys which, if unsintered, yield jets that are composed mainly of dispersed fine metal particles. Unsintered cold pressed liners, however, are not waterproof and tend to be
brittle A material is brittle if, when subjected to stress, it fractures with little elastic deformation and without significant plastic deformation. Brittle materials absorb relatively little energy prior to fracture, even those of high strength. Br ...
, which makes them easy to damage during handling.
Bimetal Bimetal refers to an object that is composed of two separate metals joined together. Instead of being a mixture of two or more metals, like alloys, bimetallic objects consist of layers of different metals. Trimetal and tetrametal refer to objects co ...
lic liners, usually zinc-lined copper, can be used; during jet formation the zinc layer vaporizes and a slug is not formed; the disadvantage is an increased cost and dependency of jet formation on the quality of bonding the two layers. Low-melting-point (below 500 °C)
solder Solder (; NA: ) is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable ...
- or
braze Brazing is a metal-joining process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal. Brazing differs from we ...
-like alloys (e.g., Sn50Pb50, Zn97.6Pb1.6, or pure metals like lead, zinc, or cadmium) can be used; these melt before reaching the well casing, and the molten metal does not obstruct the hole. Other alloys, binary eutectics (e.g. Pb88.8Sb11.1, Sn61.9Pd38.1, or Ag71.9Cu28.1), form a metal-matrix composite material with ductile matrix with brittle
dendrites Dendrites (from Greek δένδρον ''déndron'', "tree"), also dendrons, are branched protoplasmic extensions of a nerve cell that propagate the electrochemical stimulation received from other neural cells to the cell body, or soma, of the ...
; such materials reduce slug formation but are difficult to shape. A metal-matrix composite with discrete inclusions of low-melting material is another option; the inclusions either melt before the jet reaches the well casing, weakening the material, or serve as crack nucleation sites, and the slug breaks up on impact. The dispersion of the second phase can be achieved also with castable alloys (e.g., copper) with a low-melting-point metal insoluble in copper, such as bismuth, 1–5% lithium, or up to 50% (usually 15–30%) lead; the size of inclusions can be adjusted by thermal treatment. Non-homogeneous distribution of the inclusions can also be achieved. Other additives can modify the alloy properties; tin (4–8%), nickel (up to 30% and often together with tin), up to 8% aluminium,
phosphorus Phosphorus is a chemical element with the symbol P and atomic number 15. Elemental phosphorus exists in two major forms, white phosphorus and red phosphorus, but because it is highly reactive, phosphorus is never found as a free element on Ear ...
(forming brittle phosphides) or 1–5%
silicon Silicon is a chemical element with the symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic luster, and is a tetravalent metalloid and semiconductor. It is a member of group 14 in the periodic ta ...
form brittle inclusions serving as crack initiation sites. Up to 30% zinc can be added to lower the material cost and to form additional brittle phases. Oxide glass liners produce jets of low density, therefore yielding less penetration depth. Double-layer liners, with one layer of a less dense but
pyrophoric A substance is pyrophoric (from grc-gre, πυροφόρος, , 'fire-bearing') if it ignites spontaneously in air at or below (for gases) or within 5 minutes after coming into contact with air (for liquids and solids). Examples are organolit ...
metal (e.g.
aluminum Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
or
magnesium Magnesium is a chemical element with the symbol Mg and atomic number 12. It is a shiny gray metal having a low density, low melting point and high chemical reactivity. Like the other alkaline earth metals (group 2 of the periodic ta ...
), can be used to enhance incendiary effects following the armor-piercing action;
explosive welding Explosion welding (EXW) is a solid state (solid-phase) process where welding is accomplished by accelerating one of the components at extremely high velocity through the use of chemical explosives. This process is often used to clad carbon st ...
can be used for making those, as then the metal-metal interface is homogeneous, does not contain significant amount of
intermetallic An intermetallic (also called an intermetallic compound, intermetallic alloy, ordered intermetallic alloy, and a long-range-ordered alloy) is a type of metallic alloy that forms an ordered solid-state compound between two or more metallic eleme ...
s, and does not have adverse effects to the formation of the jet. The penetration depth is proportional to the maximum length of the jet, which is a product of the jet tip velocity and time to particulation. The jet tip velocity depends on bulk sound velocity in the liner material, the time to particulation is dependent on the ductility of the material. The maximum achievable jet velocity is roughly 2.34 times the sound velocity in the material. The speed can reach 10 km/s, peaking some 40 microseconds after detonation; the cone tip is subjected to acceleration of about 25 million g. The jet tail reaches about 2–5 km/s. The pressure between the jet tip and the target can reach one terapascal. The immense pressure makes the metal flow like a liquid, though x-ray diffraction has shown the metal stays solid; one of the theories explaining this behavior proposes molten core and solid sheath of the jet. The best materials are
face-centered cubic In crystallography, the cubic (or isometric) crystal system is a crystal system where the unit cell is in the shape of a cube. This is one of the most common and simplest shapes found in crystals and minerals. There are three main varieties of ...
metals, as they are the most ductile, but even
graphite Graphite () is a crystalline form of the element carbon. It consists of stacked layers of graphene. Graphite occurs naturally and is the most stable form of carbon under standard conditions. Synthetic and natural graphite are consumed on lar ...
and zero-ductility
ceramic A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain ...
cones show significant penetration.


Explosive charge

For optimal penetration, a high explosive with a high detonation velocity and pressure is normally chosen. The most common explosive used in high performance anti-armor warheads is HMX (octogen), although never in its pure form, as it would be too sensitive. It is normally compounded with a few percent of some type of plastic binder, such as in the polymer-bonded explosive (PBX) LX-14, or with another less-sensitive explosive, such as
TNT Trinitrotoluene (), more commonly known as TNT, more specifically 2,4,6-trinitrotoluene, and by its preferred IUPAC name 2-methyl-1,3,5-trinitrobenzene, is a chemical compound with the formula C6H2(NO2)3CH3. TNT is occasionally used as a reagen ...
, with which it forms
Octol {{Short description, A high explosive mixture consisting of HMX and TNT Octol is a melt-castable, high explosive mixture consisting of HMX and TNT in different weight proportions. Composition Two formulations are commonly used: * 70% HMX & 30% T ...
. Other common high-performance explosives are
RDX RDX (abbreviation of "Research Department eXplosive") or hexogen, among other names, is an organic compound with the formula (O2N2CH2)3. It is a white solid without smell or taste, widely used as an explosive. Chemically, it is classified as a ...
-based compositions, again either as PBXs or mixtures with TNT (to form
Composition B Composition B, colloquially Comp B, is an explosive consisting of castable mixtures of RDX and TNT. It is used as the main explosive filling in artillery projectiles, rockets, land mines, hand grenades and various other munitions. It was also ...
and the
Cyclotol Cyclotol is an explosive consisting of castable mixtures of RDX and TNT. It is related to the more common Composition B, which is roughly 60% RDX and 40% TNT; various compositions of Cyclotol contain from 65% to 80% RDX. Typical ranges are from 60 ...
s) or wax (Cyclonites). Some explosives incorporate powdered
aluminum Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
to increase their blast and detonation temperature, but this addition generally results in decreased performance of the shaped charge. There has been research into using the very high-performance but sensitive explosive
CL-20 Hexanitrohexaazaisowurtzitane, also called HNIW and CL-20, is a polycyclic nitroamine explosive with the formula C6H6N12O12. In the 1980s, CL-20 was developed by the China Lake facility, primarily to be used in propellants. It has a better oxid ...
in shaped-charge warheads, but, at present, due to its sensitivity, this has been in the form of the PBX composite LX-19 (CL-20 and Estane binder).


Other features

A 'waveshaper' is a body (typically a disc or cylindrical block) of an inert material (typically solid or foamed plastic, but sometimes metal, perhaps hollow) inserted within the explosive for the purpose of changing the path of the detonation wave. The effect is to modify the collapse of the cone and resulting jet formation, with the intent of increasing penetration performance. Waveshapers are often used to save space; a shorter charge with a waveshaper can achieve the same performance as a longer charge without a waveshaper. Another useful design feature is ''sub-calibration'', the use of a liner having a smaller diameter (caliber) than the explosive charge. In an ordinary charge, the explosive near the base of the cone is so thin that it is unable to accelerate the adjacent liner to sufficient velocity to form an effective jet. In a sub-calibrated charge, this part of the device is effectively cut off, resulting in a shorter charge with the same performance.


Variants

There are several forms of shaped charge.


Linear shaped charges

A linear shaped charge (LSC) has a lining with V-shaped profile and varying length. The lining is surrounded with explosive, the explosive then encased within a suitable material that serves to protect the explosive and to confine (tamp) it on detonation. "At detonation, the focusing of the explosive high pressure wave as it becomes incident to the side wall causes the metal liner of the LSC to collapse–creating the cutting force." The detonation projects into the lining, to form a continuous, knife-like (planar) jet. The jet cuts any material in its path, to a depth depending on the size and materials used in the charge. Generally, the jet penetrates around 1 to 1.2 times the charge width. For the cutting of complex geometries, there are also flexible versions of the linear shaped charge, these with a lead or high-density foam sheathing and a ductile/flexible lining material, which also is often lead. LSCs are commonly used in the cutting of rolled steel joists (RSJ) and other structural targets, such as in the controlled demolition of buildings. LSCs are also used to separate the stages of
multistage rocket A multistage rocket or step rocket is a launch vehicle that uses two or more rocket ''stages'', each of which contains its own engines and propellant. A ''tandem'' or ''serial'' stage is mounted on top of another stage; a ''parallel'' stage i ...
s.


Explosively formed penetrator

The explosively formed penetrator (EFP) also known as the self-forging fragment (SFF), explosively formed projectile (EFP), self-forging projectile (SEFOP), are the products of a shaped charge. An EFP uses the action of the explosive's detonation wave (and to a lesser extent the propulsive effect of its detonation products) to project and deform a plate, dish or cone of ductile metal (such as copper, iron, or tantalum) into a compact high-velocity projectile, slug, rod or jet. This EFP is projected toward the target at about two kilometers per second. The EFP is relatively unaffected by first-generation
reactive armor Reactive armour is a type of vehicle armour that reacts in some way to the impact of a weapon to reduce the damage done to the vehicle being protected. It is most effective in protecting against shaped charges and specially hardened kinetic ener ...
and can travel up to perhaps 1000 charge diameters (CD)s before its velocity becomes ineffective at penetrating armor due to aerodynamic drag, or successfully hitting the target becomes a problem. The impact of the EFP normally causes a large-diameter but relatively shallow hole, of, at most, a couple of CDs. If the EFP perforates the armor, spalling and extensive behind armor effects (BAE, also called behind armor damage, BAD) will occur. The BAE is mainly caused by the high-temperature and high-velocity armor and fragments being injected into the interior space and the blast overpressure caused by this debris. More modern EFP warhead versions, through the use of advanced initiation modes, can also produce long-rods (stretched slugs), multi-slugs and finned rod/slug projectiles. The long-rods are able to penetrate a much greater depth of armor, at some loss to BAE, multi-slugs are better at defeating light or area targets and the finned projectiles are much more accurate. The use of this warhead type is mainly restricted to lightly armored areas of main battle tanks (MBT) such as the top, belly and rear armored areas. It is well suited for the attack of other less heavily protected armored fighting vehicles (AFV) and in the breaching of material targets (buildings, bunkers, bridge supports, etc.). The newer rod projectiles may be effective against the more heavily armored areas of MBTs. Weapons using the EFP principle have already been used in combat; the "
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" submunitions in the
CBU-97 The CBU-97 Sensor Fuzed Weapon is a United States Air Force -class freefall Cluster Bomb Unit. It was developed and produced by Textron Defense Systems. A CBU-97 used in conjunction with the Wind Corrected Munitions Dispenser guidance tail kit i ...
cluster bomb used by the US Air Force and Navy in the 2003 Iraq war employed this principle, and the US Army is reportedly experimenting with precision-guided artillery shells under Project SADARM (Seek And Destroy ARMor). There are also various other projectile (BONUS, DM 642) and rocket submunitions (Motiv-3M, DM 642) and mines (MIFF, TMRP-6) that use EFP principle. Examples of EFP warheads are US patents 5038683 and US6606951.


Tandem warhead

Some modern anti-tank rockets (
RPG-27 The RPG-27 is a Soviet single shot disposable grenade launcher. It entered service with the Soviet Army in 1989. History The RPG-27 ''Tavolga'' ('meadow grass') was developed by the State Research and Production Enterprise, Bazalt, as a modern a ...
,
RPG-29 The RPG-29 "Vampir" (Russian for "vampire") is a Soviet reusable rocket-propelled grenade (RPG) launcher. Adopted by the Soviet Army in 1989, it was the last RPG to be adopted by the Soviet military before the fall of the Soviet Union in 1991. T ...
) and missiles ( TOW 2B, Eryx, HOT,
MILAN Milan ( , , Lombard: ; it, Milano ) is a city in northern Italy, capital of Lombardy, and the second-most populous city proper in Italy after Rome. The city proper has a population of about 1.4 million, while its metropolitan city h ...
) use a
tandem warhead A tandem-charge or dual-charge weapon is an explosive device or projectile that has two or more stages of detonation, assisting it to penetrate either reactive armour on an armoured vehicle or strong structures. Anti-tank Tandem charges are ef ...
shaped charge, consisting of two separate shaped charges, one in front of the other, typically with some distance between them. TOW-2A was the first to use tandem warheads in the mid-1980s, an aspect of the weapon which the US Army had to reveal under news media and Congressional pressure resulting from the concern that NATO antitank missiles were ineffective against Soviet tanks that were fitted with the new ERA boxes. The Army revealed that a 40 mm precursor shaped-charge warhead was fitted on the tip of the TOW-2B collapsible probe. Usually, the front charge is somewhat smaller than the rear one, as it is intended primarily to disrupt ERA boxes or tiles. Examples of tandem warheads are US patents 7363862 and US 5561261. The US Hellfire antiarmor missile is one of the few that have accomplished the complex engineering feat of having two shaped charges of the same diameter stacked in one warhead. Recently, a Russian arms firm revealed a 125mm tank cannon round with two same diameter shaped charges one behind the other, but with the back one offset so its penetration stream will not interfere with the front shaped charge's penetration stream. The reasoning behind both the Hellfire and the Russian 125 mm munitions having tandem same diameter warheads is not to increase penetration, but to increase the beyond-armour effect.


Voitenko compressor

In 1964 a Soviet scientist proposed that a shaped charge originally developed for piercing thick steel armor be adapted to the task of accelerating shock waves. The resulting device, looking a little like a wind tunnel, is called a Voitenko compressor. The Voitenko compressor initially separates a test gas from a shaped charge with a malleable steel plate. When the shaped charge detonates, most of its energy is focused on the steel plate, driving it forward and pushing the test gas ahead of it. Ames translated this idea into a self-destroying shock tube. A 66-pound shaped charge accelerated the gas in a 3-cm glass-walled tube 2 meters in length. The velocity of the resulting shock wave was 220,000 feet per second (67 km/s). The apparatus exposed to the detonation was completely destroyed, but not before useful data was extracted. In a typical Voitenko compressor, a shaped charge accelerates
hydrogen Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic ...
gas which in turn accelerates a thin disk up to about 40 km/s. A slight modification to the Voitenko compressor concept is a super-compressed detonation, a device that uses a compressible liquid or solid fuel in the steel compression chamber instead of a traditional gas mixture. A further extension of this technology is the explosive
diamond anvil cell A diamond anvil cell (DAC) is a high-pressure device used in geology, engineering, and materials science experiments. It enables the compression of a small (sub-millimeter-sized) piece of material to extreme pressures, typically up to around 1 ...
, utilizing multiple opposed shaped-charge jets projected at a single steel encapsulated fuel, such as hydrogen. The fuels used in these devices, along with the secondary combustion reactions and long blast impulse, produce similar conditions to those encountered in fuel-air and
thermobaric A thermobaric weapon, also called an aerosol bomb, a vacuum bomb or a fuel air explosive (FAE), is a type of explosive that uses oxygen from the surrounding air to generate a high-temperature explosion. The fuel–air explosive is one of the be ...
explosives.


Nuclear shaped charges

The proposed Project Orion nuclear propulsion system would have required the development of
nuclear shaped charge Nuclear shaped charges refers to nuclear weapons that focus the energy of their explosion into certain directions, as opposed to a spherical explosion. Edward Teller referred to such concepts as third-generation weapons, the first generation being ...
s for reaction acceleration of spacecraft. Shaped-charge effects driven by nuclear explosions have been discussed speculatively, but are not known to have been produced in fact. For example, the early nuclear weapons designer Ted Taylor was quoted as saying, in the context of shaped charges, ''"A one-kiloton fission device, shaped properly, could make a hole ten feet (3 m) in diameter a thousand feet (305 m) into solid rock."'' Also, a nuclear driven
explosively formed penetrator An explosively formed penetrator (EFP), also known as an explosively formed projectile (EFP), a self-forging warhead, or a self-forging fragment, is the product of a shaped charge designed to penetrate armor effectively. As the name suggests, the ...
was apparently proposed for terminal ballistic missile defense in the 1960s.


Examples in the media

*The Future Weapons program of the Discovery channel featured the
Krakatoa Krakatoa (), also transcribed (), is a caldera in the Sunda Strait between the islands of Java and Sumatra in the Indonesian province of Lampung. The caldera is part of a volcanic island group ( Krakatoa archipelago) comprising four islands. T ...
, a simple shaped-charge weapon system designed by Alford Technologies for special operations deployment. The weapon consisted of a simple plastic outer shell, a copper cone and a volume of plastic explosive. This device was effective at penetrating steel plate at a range of several meters.


See also

*
Explosive lens An explosive lens—as used, for example, in nuclear weapons—is a highly specialized shaped charge. In general, it is a device composed of several explosive charges. These charges are arranged and formed with the intent to control the shape ...
*
High-explosive squash head High explosive squash head (HESH) in British terminology, or high explosive plastic/plasticized (HEP) in American terminology, is a type of explosive projectile which uses a plastic explosive that conforms to the surface of a target before deton ...
* M150 Penetration Augmented Munition


References


Further reading

*''Fundamentals of Shaped Charges'', W.P. Walters, J.A. Zukas, John Wiley & Sons Inc., June 1989, . *''Tactical Missile Warheads'', Joseph Carleone (ed.), Progress in Astronautics and Aeronautics Series (V-155), Published by AIAA, 1993, .


External links

*{{YouTube, 3ZnUZQCeEWw, Shaped charges-Munroe effect explained (Explosions & Shockwaves)
1945 ''Popular Science'' article that at last revealed secrets of shaped-charge weapons; article also includes reprints of 1900 ''Popular Science'' drawings of Professor Munroe's experiments with crude shaped chargesShaped bombs magnify Iraq attacksThe development of the first Hollow charges by the Germans in WWII
Ammunition Anti-tank weapons Explosives engineering