General Electric Affinity
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The General Electric Affinity was a
turbofan The turbofan or fanjet is a type of airbreathing jet engine that is widely used in aircraft engine, aircraft propulsion. The word "turbofan" is a portmanteau of "turbine" and "fan": the ''turbo'' portion refers to a gas turbine engine which ac ...
developed by
GE Aviation GE Aviation, a subsidiary of General Electric, is headquartered in Evendale, Ohio, outside Cincinnati. GE Aviation is among the top aircraft engine suppliers, and offers engines for the majority of commercial aircraft. GE Aviation is part of t ...
for supersonic transports. Launched in May 2017 to power the Aerion AS2 supersonic business jet, its initial design was completed in 2018 before its detailed design in 2020 for the first prototype production. GE Aviation discontinued development of the engine in May 2021. Its high-pressure core is derived from the CFM56, matched to a new twin fan low-pressure section for a reduced
bypass ratio The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for ev ...
better suited to supersonic flight.


Development

At the May 2017 EBACE, Aerion announced its selection of GE Aviation to power the Aerion AS2 supersonic business jet. GE then launched the Affinity program. The final engine configuration is a core with billions of operational hours – suggesting the CFM56 – and a new low-pressure section optimised for supersonic speed. The Affinity high-pressure core is adapted from the CFM56 and the GE F101/ F110 military engines. In February 2018, Aerion released the GE engine configuration. Thrust will be reduced at takeoff to meet Chapter 5 noise regulations, requiring a longer balanced field takeoff as an acceptable compromise. Chapter 5 applies from 2018 to over 120,000 lb (54,400 kg) aircraft and all aircraft from 2021. The initial design of its Affinity medium-bypass-ratio turbofan was completed by October 2018. Its detailed design review was to be completed by 2020 for the first prototype production. Following the collapse of Aerion on 21 May 2021, GE Aviation discontinued development of the Affinity engine, leaving no likely supersonic powerplant provider for the Boom Overture, after Rolls-Royce also announced the end of their involvement in the project.


Design

GE Aviation needs to develop a configuration accommodating reasonably well requirements for supersonic speed, subsonic speed and noise levels. Managing the high
intake An intake (also inlet) is an opening, structure or system through which a fluid is admitted to a space or machine as a consequence of a pressure differential between the outside and the inside. The pressure difference may be generated on the ins ...
temperatures at high altitudes is a key challenge for the initial design. An engine for supersonic flight needs a lower
bypass ratio The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for ev ...
than modern turbofans, having a higher
flow speed In continuum mechanics the flow velocity in fluid dynamics, also macroscopic velocity in statistical mechanics, or drift velocity in electromagnetism, is a vector field used to mathematically describe the motion of a continuum. The length of the f ...
for better efficiency. This is limited by
noise Noise is unwanted sound considered unpleasant, loud or disruptive to hearing. From a physics standpoint, there is no distinction between noise and desired sound, as both are vibrations through a medium, such as air or water. The difference aris ...
regulations at takeoff, and a lower compression core like the CFM56 is better suited to higher temperatures encountered supersonically. The engine is a compromise between a big core for power and a small fan for wave drag, and Mach 1.4 is a compromise between higher speed and enough range. The high-pressure core is derived from the nine-stage
compressor A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor. Compressors are similar to pumps: both increase the pressure on a fluid and both can tr ...
and single-stage
turbine A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating ...
of the CFM56, matched to a new low-pressure section optimised for supersonic speed with a 133 cm (52in) diameter fan instead of the 155-173 cm (61-68.3in) fan of the 6:1 bypass ratio CFM56. The twin-shaft, twin-fan engine with
FADEC A full authority digital engine (or electronics) control (FADEC) is a system consisting of a digital computer, called an "electronic engine controller" (EEC) or "engine control unit" (ECU), and its related accessories that control all aspects of ai ...
has a service ceiling of 18,300 m (60,000 ft). It lacks an afterburner, and has a combustor with advanced coatings and uses
additive manufacturing 3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer co ...
technologies. The GE Affinity has a nine-stage HP compressor, a single-stage HP turbine and a two-stage low-pressure turbine. Preceded by fixed inlet guide vanes with movable flaps, the twin
blisk A blisk ( portmanteau of bladed disk) is a turbomachine component comprising both rotor disk and blades. It serves as a critical component of the engine compressor to allow a sufficient quantity of compressed air to enter the engine for combustio ...
fans have wide-chord titanium blades. The exhaust mixer is similar to the
GE Passport The General Electric Passport is a turbofan developed by GE Aviation for large business jets. It was selected in 2010 to power the Bombardier Global 7500/8000, first run on June 24, 2013, and first flown in 2015. It was certified in April 2016 ...
ceramic matrix composite design. The Mach 1.4-to-1.6 speed requires no variable-geometry inlet and the variable-area
nozzle A nozzle is a device designed to control the direction or characteristics of a fluid flow (specially to increase velocity) as it exits (or enters) an enclosed chamber or pipe. A nozzle is often a pipe or tube of varying cross sectional area, ...
has a cone moving longitudinally, replacing a
convergent-divergent nozzle A de Laval nozzle (or convergent-divergent nozzle, CD nozzle or con-di nozzle) is a tube which is pinched in the middle, making a carefully balanced, asymmetric hourglass shape. It is used to accelerate a compressible fluid to supersonic speeds ...
. The bypass ratio is around 3 to lower the ram drag, and it should produce at Mach 1.4 and FL500, with a cruise fuel consumption increased by 50% over the Mach 0.78 CFM56-5.


Specifications


See also


References


External links


GE Affinity web page
{{GE aeroengines Medium-bypass turbofan engines 2010s turbofan engines Affinity