FR-4
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FR-4 (or FR4) is a NEMA grade designation for glass-reinforced epoxy laminate material. FR-4 is a
composite material A composite material (also called a composition material or shortened to composite, which is the common name) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or ...
composed of woven
fiberglass Fiberglass ( American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cl ...
cloth with an epoxy resin binder that is flame resistant (''self-extinguishing''). "FR" stands for "flame retardant", and does not denote that the material complies with the standard UL94V-0 unless testing is performed to UL 94, Vertical Flame testing in Section 8 at a compliant lab. The designation FR-4 was created by NEMA in 1968. FR-4 glass epoxy is a popular and versatile high-pressure thermoset plastic laminate grade with good strength to weight ratios. With near zero water absorption, FR-4 is most commonly used as an electrical insulator possessing considerable mechanical strength. The material is known to retain its high mechanical values and electrical insulating qualities in both dry and humid conditions. These attributes, along with good fabrication characteristics, lend utility to this grade for a wide variety of electrical and mechanical applications. Grade designations for glass epoxy laminates are: G-10, G-11, FR-4, FR-5 and FR-6. Of these, FR-4 is the grade most widely in use today. G-10, the predecessor to FR-4, lacks FR-4's self-extinguishing flammability characteristics. Hence, FR-4 has since replaced G-10 in most applications. FR-4 epoxy resin systems typically employ
bromine Bromine is a chemical element with the symbol Br and atomic number 35. It is the third-lightest element in group 17 of the periodic table ( halogens) and is a volatile red-brown liquid at room temperature that evaporates readily to form a simi ...
, a halogen, to facilitate flame-resistant properties in FR-4 glass epoxy laminates. Some applications where thermal destruction of the material is a desirable trait will still use G-10 ''non flame resistant''.


Properties

Which materials fall into the "FR-4" category is defined in the NEMA LI 1-1998 standard. Typical physical and electrical properties of FR-4 are as follows. The abbreviations LW (lengthwise, warp yarn direction) and CW (crosswise, fill yarn direction) refer to the conventional perpendicular fiber orientations in the XY plane of the board (in-plane). In terms of
Cartesian coordinates A Cartesian coordinate system (, ) in a plane is a coordinate system that specifies each point uniquely by a pair of numerical coordinates, which are the signed distances to the point from two fixed perpendicular oriented lines, measured in ...
, lengthwise is along the x-axis, crosswise is along the y-axis, and the z-axis is referred to as the through-plane direction. The values shown below are an example of a certain manufacturer's material. Another manufacturer's material will usually have slightly different values. Checking the actual values, for any particular material, from the manufacturer's datasheet, can be very important, for example in
high frequency High frequency (HF) is the ITU designation for the range of radio frequency electromagnetic waves (radio waves) between 3 and 30 megahertz (MHz). It is also known as the decameter band or decameter wave as its wavelengths range from one to ten ...
applications. where: ; LW: Lengthwise ; CW: Crosswise ; PF: Perpendicular to laminate face


Applications

FR-4 is a common material for
printed circuit board A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a laminated sandwich str ...
s (PCBs). A thin layer of copper foil is typically laminated to one or both sides of an FR-4 glass epoxy panel. These are commonly referred to as copper clad laminates. The copper thickness or copper weight can vary and so is specified separately. FR-4 is also used in the construction of
relay A relay Electromechanical relay schematic showing a control coil, four pairs of normally open and one pair of normally closed contacts An automotive-style miniature relay with the dust cover taken off A relay is an electrically operated switch ...
s, switches, standoffs,
busbar In electric power distribution, a busbar (also bus bar) is a metallic strip or bar, typically housed inside switchgear, panel boards, and busway enclosures for local high current power distribution. They are also used to connect high volt ...
s,
washer Washer most commonly refers to: *Washer (hardware), a thin usually disc-shaped plate with a hole in the middle typically used with a bolt or nut *Washing machine, for cleaning clothes Washer may also refer to: *Dishwasher, a machine for cleani ...
s, arc shields,
transformer A transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple circuits. A varying current in any coil of the transformer produces a varying magnetic flux in the transformer' ...
s and screw terminal strips.


See also

* FR-2 * Polyimide * G-10 (material)


References


Further reading

* {{cite book , title=Industrial Laminated Thermosetting Products , publisher= National Electrical Manufacturers Association (NEMA) , id=NEMA LI 1-1998 (R2011) , date=2012-02-01 , orig-date=2011, 1998 , url=http://www.nema.org/Standards/Pages/Industrial-Laminated-Thermosetting-Products.aspx Printed circuit board manufacturing Fibre-reinforced polymers