ABS Printed Bell on Makerbot ThingOMatic

Engineering plastics are a group of plastic materials that have better mechanical and/or thermal properties than the more widely used

commodity plastics Commodity plastics or commodity polymers are plastics produced in high volumes for applications where exceptional material properties are not needed (such as packaging, food containers, and household products). In contrast to engineering plastics ...

(such as

polystyrene Polystyrene (PS) is a synthetic polymer made from monomers of the aromatic hydrocarbon styrene. Polystyrene can be solid or foamed. General-purpose polystyrene is clear, hard, and brittle. It is an inexpensive resin per unit weight. It is a ...

, PVC, polypropylene and polyethylene). Being more expensive than standard plastics, engineering plastics are produced in lower quantities and tend to be used for smaller objects or low-volume applications (such as mechanical parts), rather than for bulk and high-volume ends (like containers and packaging). Engineering plastics have a higher heat resistance than standard plastics and are continuously usable at temperatures up to about 150 °C. The term usually refers to thermoplastic materials rather than thermosetting ones. Examples of engineering plastics include polyamides (PA, nylons), used for skis and ski boots;

polycarbonate Polycarbonates (PC) are a group of thermoplastic polymers containing carbonate groups in their chemical structures. Polycarbonates used in engineering are strong, tough materials, and some grades are optically transparent. They are easily work ...

s (PC), used in motorcycle helmets and optical discs; and

poly(methyl methacrylate) Poly(methyl methacrylate) (PMMA) belongs to a group of materials called engineering plastics. It is a transparent thermoplastic. PMMA is also known as acrylic, acrylic glass, as well as by the trade names and brands Crylux, Plexiglas, Acrylite, ...

(PMMA, major brand names acrylic glass and plexiglass), used e.g. for taillights and protective shields. The currently most-consumed engineering plastic is

acrylonitrile butadiene styrene Acrylonitrile butadiene styrene (ABS) (chemical formula (C8H8)''x''·(C4H6)''y''·(C3H3N)''z'' is a common thermoplastic polymer. Its glass transition temperature is approximately . ABS is amorphous and therefore has no true melting point. A ...

(ABS), used for e.g.

car bumper A bumper is a structure attached to or integrated with the front and rear ends of a motor vehicle, to absorb impact in a minor collision, ideally minimizing repair costs. Stiff metal bumpers appeared on automobiles as early as 1904 that had a ...

s, dashboard trim and

Lego Lego ( , ; stylized as LEGO) is a line of plastic construction toys that are manufactured by The Lego Group, a privately held company based in Billund, Denmark. The company's flagship product, Lego, consists of variously colored interlocking ...

. Engineering plastics have gradually replaced traditional engineering materials such as metal, glass or ceramics in many applications. Besides equalling or surpassing them in weight/strength and other properties, engineering plastics are much easier to manufacture, especially in complicated shapes. Across all different product types, more than 22 million tonnes of engineering plastics were consumed worldwide in 2020.

Relevant properties

Each engineering plastic usually has a unique combination of properties that may make it the material of choice for some application. For example, polycarbonates are highly resistant to impact, while polyamides are highly resistant to abrasion. Other properties exhibited by various grades of engineering plastics include heat resistance, mechanical strength, rigidity, chemical stability, self lubrication (specially used in manufacturing of gears & skids) and fire safety.

Examples

Acrylonitrile butadiene styrene Acrylonitrile butadiene styrene (ABS) (chemical formula (C8H8)''x''·(C4H6)''y''·(C3H3N)''z'' is a common thermoplastic polymer. Its glass transition temperature is approximately . ABS is amorphous and therefore has no true melting point. A ...

(ABS) * Nylon 6 * Nylon 6-6 * Polyamides (PA) * Polybutylene terephthalate (PBT) * Polycarbonates (PC)
Polyetherimide (PEI) ULTEM
* Polyetheretherketone (PEEK) * Polyetherketoneketone (PEKK) * Polyetherketones (PEK) * Polyketone (PK) *

Polyethylene terephthalate Polyethylene terephthalate (or poly(ethylene terephthalate), PET, PETE, or the obsolete PETP or PET-P), is the most common thermoplastic polymer resin of the polyester family and is used in fibres for clothing, containers for liquids and foods ...

(PET) *

Polyimide Polyimide (sometimes abbreviated PI) is a polymer containing imide groups belonging to the class of high-performance plastics. With their high heat-resistance, polyimides enjoy diverse applications in roles demanding rugged organic materials, e.g ...

s *

Polyoxymethylene plastic Polyoxymethylene (POM), also known as acetal, polyacetal, and polyformaldehyde, is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability. As with many other synthetic pol ...

(POM / Acetal) * Polyphenylene sulfide (PPS) *

Polyphenylene oxide Poly(''p''-phenylene oxide) (PPO), poly(''p''-phenylene ether) (PPE), often referred to simply as polyphenylene oxide, is a high-temperature thermoplastic. It is rarely used in its pure form due to difficulties in processing. It is mainly used as ...

(PPO) *

Polysulphone Polysulfones are a family of high performance thermoplastics. These polymers are known for their toughness and stability at high temperatures. Technically used polysulfones contain an aryl- SO2-aryl subunit. Due to the high cost of raw material ...

(PSU) *

Polytetrafluoroethylene Polytetrafluoroethylene (PTFE) is a synthetic fluoropolymer of tetrafluoroethylene that has numerous applications. It is one of the best-known and widely applied PFAS. The commonly known brand name of PTFE-based composition is Teflon by Chemour ...

(PTFE / Teflon) *

Poly(methyl methacrylate) Poly(methyl methacrylate) (PMMA) belongs to a group of materials called engineering plastics. It is a transparent thermoplastic. PMMA is also known as acrylic, acrylic glass, as well as by the trade names and brands Crylux, Plexiglas, Acrylite, ...

(PMMA)

References

Plastics {{Polymer-stub

Relevant properties

Examples

See also

References