Disk mill
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A disc mill is a type of crusher that can be used to grind, cut, shear, shred, fiberize, pulverize, granulate, crack, rub, curl, fluff, twist, hull, blend, or refine. It works in a similar manner to the ancient Buhrstone mill in that the feedstock is fed between opposing discs or plates. The discs may be grooved, serrated, or spiked.


Applications

Typical applications for a single-disc mill are all three stages of the wet milling of field corn, manufacture of peanut butter, processing nut shells,
ammonium nitrate Ammonium nitrate is a chemical compound with the chemical formula . It is a white crystalline salt consisting of ions of ammonium and nitrate. It is highly soluble in water and hygroscopic as a solid, although it does not form hydrates. It is ...
,
urea Urea, also known as carbamide, is an organic compound with chemical formula . This amide has two amino groups (–) joined by a carbonyl functional group (–C(=O)–). It is thus the simplest amide of carbamic acid. Urea serves an important ...
, producing chemical slurries and recycled paper slurries, and grinding chromium metal. Double-disc mills are typically used for alloy powders,
aluminum Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
chips, bark, barley,
borax Borax is a salt ( ionic compound), a hydrated borate of sodium, with chemical formula often written . It is a colorless crystalline solid, that dissolves in water to make a basic solution. It is commonly available in powder or granular for ...
, brake lining scrap,
brass Brass is an alloy of copper (Cu) and zinc (Zn), in proportions which can be varied to achieve different mechanical, electrical, and chemical properties. It is a substitutional alloy: atoms of the two constituents may replace each other wit ...
chips, sodium hydroxide, chemical salts, coconut shells,
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
powder, cork,
cottonseed Cottonseed is the seed of the cotton plant. Composition The mature seeds are brown ovoids weighing about a tenth of a gram. By weight, they are 60% cotyledon, 32% coat and 8% embryonic root and shoot. These are 20% protein, 20% oil and 3.5% sta ...
hulls, pharmaceuticals,
feathers Feathers are epidermal growths that form a distinctive outer covering, or plumage, on both avian (bird) and some non-avian dinosaurs and other archosaurs. They are the most complex integumentary structures found in vertebrates and a premier ...
, hops,
leather Leather is a strong, flexible and durable material obtained from the tanning, or chemical treatment, of animal skins and hides to prevent decay. The most common leathers come from cattle, sheep, goats, equine animals, buffalo, pigs and hog ...
, oilseed cakes,
phosphates In chemistry, a phosphate is an anion, salt, functional group or ester derived from a phosphoric acid. It most commonly means orthophosphate, a derivative of orthophosphoric acid . The phosphate or orthophosphate ion is derived from phosph ...
, rice,
rosin Rosin (), also called colophony or Greek pitch ( la, links=no, pix graeca), is a solid form of resin obtained from pines and some other plants, mostly conifers, produced by heating fresh liquid resin to vaporize the volatile liquid terpene comp ...
,
sawdust Sawdust (or wood dust) is a by-product or waste product of woodworking operations such as sawing, sanding, milling, planing, and routing. It is composed of small chippings of wood. These operations can be performed by woodworking machine ...
, and seeds. Disc mills are relatively expensive to run and maintain and they consume much more power than other shredding machines, and are not used where ball mills or
hammermill A hammer mill is a mill whose purpose is to shred or crush aggregate material into smaller pieces by the repeated blows of little hammers. These machines have numerous industrial applications, including: * Ethanol plants (grains) * A farm mach ...
s produce the desired results at a lower cost.


Mechanism

Substances are crushed between the edge of a thick, spinning disk and something else. Some mills cover the edge of the disk in blades to chop up incoming matter rather than crush it. Industrial equipment Grinding mills {{industry-stub