Cutting tool material
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Cutting tool materials are
material Material is a substance or mixture of substances that constitutes an object. Materials can be pure or impure, living or non-living matter. Materials can be classified on the basis of their physical and chemical properties, or on their geolo ...
s that are used to make
cutting tool In the context of machining, a cutting tool or cutter is typically a hardened metal tool that is used to cut, shape, and remove material from a workpiece by means of machining tools as well as abrasive tools by way of shear deformation. The major ...
s which are used in machining (
drill bit Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order ...
s,
tool bit A tool bit is a non-rotary cutting tool used in metal lathes, shapers, and planers. Such cutters are also often referred to by the set-phrase name of single-point cutting tool, as distinguished from other cutting tools such as a saw or water j ...
s,
milling cutter Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill ...
s, etc.) but not other cutting tools like
knives A knife ( : knives; from Old Norse 'knife, dirk') is a tool or weapon with a cutting edge or blade, usually attached to a handle or hilt. One of the earliest tools used by humanity, knives appeared at least 2.5 million years ago, as evidenced ...
or
punch Punch commonly refers to: * Punch (combat), a strike made using the hand closed into a fist * Punch (drink), a wide assortment of drinks, non-alcoholic or alcoholic, generally containing fruit or fruit juice Punch may also refer to: Places * Pun ...
es. Cutting tool materials must be harder than the material of the workpiece, even at high temperatures during the process. The following properties are required for cutting tool :Fritz Klocke: ''Manufacturing Processes 1 - Cutting'', Springer, 2011, p. 95. *
hardness In materials science, hardness (antonym: softness) is a measure of the resistance to localized plastic deformation induced by either mechanical indentation or abrasion. In general, different materials differ in their hardness; for example hard ...
,
hot hardness Hot or the acronym HOT may refer to: Food and drink *Pungency, in food, a spicy or hot quality *Hot, a wine tasting descriptor Places *Hot district, a district of Chiang Mai province, Thailand ** Hot subdistrict, a sub-district of Hot Distric ...
and pressure resistance * bending strength and
toughness In materials science and metallurgy, toughness is the ability of a material to absorb energy and plastically deform without fracturing.wear resistance Wear is the damaging, gradual removal or deformation of material at solid surfaces. Causes of wear can be mechanical (e.g., erosion) or chemical (e.g., corrosion). The study of wear and related processes is referred to as tribology. Wear in ...
**
oxidation Redox (reduction–oxidation, , ) is a type of chemical reaction in which the oxidation states of substrate change. Oxidation is the loss of electrons or an increase in the oxidation state, while reduction is the gain of electrons or a ...
resistance **small propensity for
diffusion Diffusion is the net movement of anything (for example, atoms, ions, molecules, energy) generally from a region of higher concentration to a region of lower concentration. Diffusion is driven by a gradient in Gibbs free energy or chemica ...
and
adhesion Adhesion is the tendency of dissimilar particles or surfaces to cling to one another ( cohesion refers to the tendency of similar or identical particles/surfaces to cling to one another). The forces that cause adhesion and cohesion can b ...
**
abrasion resistance Abrasion is the process of scuffing, scratching, wearing down, marring, or rubbing away. It can be intentionally imposed in a controlled process using an abrasive. Abrasion can be an undesirable effect of exposure to normal use or exposure to t ...
**edge strength There is no material that shows all of these properties at the same time. Very hard materials, have lower toughness and break more easily. The following cutting tool materials are used: *
Tool steel Tool steel is any of various carbon steels and alloy steels that are particularly well-suited to be made into tools and tooling, including cutting tools, dies, hand tools, knives, and others. Their suitability comes from their distinctive har ...
s. They are relatively cheap and tough. Their hardness is sufficient to machine other steels. **Carbon tool steels. They lose their hardness at 200 °C **
High speed steel High-speed steel (HSS or HS) is a subset of tool steels, commonly used as cutting tool material. It is often used in power-saw blades and drill bits. It is superior to the older high-carbon steel tools used extensively through the 1940s in tha ...
s. They lose their hardness at 600 °C, and are widely used in machining. Due to their ability to retain hardness at higher temperature, higher cutting speeds are possible. * cemented carbides. Harder than tool steels, but less tough. Can be used up to 900 °C. There are many sort of cemented carbides like ones made of
tungsten carbide Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into ...
and
cobalt Cobalt is a chemical element with the symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. The free element, p ...
or
cermet A cermet is a composite material composed of ceramic (cer) and metal (met) materials. A cermet can combine attractive properties of both a ceramic, such as high temperature resistance and hardness, and those of a metal, such as the ability to und ...
s. * cutting ceramic. They are even harder than cemented carbides but have lower toughness. Aluminium oxide and
silicon nitride Silicon nitride is a chemical compound of the elements silicon and nitrogen. is the most thermodynamically stable and commercially important of the silicon nitrides, and the term "silicon nitride" commonly refers to this specific composition. It ...
are used. The latter has higher toughness, but can't be used for machining Steel, due to very high wear. *"super hard materials": **
cubic boron nitride Boron nitride is a thermally and chemically resistant refractory compound of boron and nitrogen with the chemical formula BN. It exists in various crystalline forms that are isoelectronic to a similarly structured carbon lattice. The hexagonal ...
. It is nearly as hard as diamond. **
diamond Diamond is a solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. Another solid form of carbon known as graphite is the chemically stable form of carbon at room temperature and pressure, ...
. The hardest known material, but can only be used up to 600 °C and can't be used to machine steel.


References


Further reading

*Trent, Wright: Metal Cutting. Butterworth Heinemann, 2000, 4. edition , p. 132-250. *J. Paulo Davim: ''Machining - Fundamentals and Recent Advances'', Springer, 2008, p. 37-48. *Fritz Klocke: ''Manufacturing Processes 1 - Cutting'', Springer, 2011, p. 95-196. *Graham T. Smith: ''Cutting Tool Technology - Industrial Handbook'', Springer, 2008, p. 1-32. machining Cutting tools