Copy Exactly! is a factory strategy model developed by the computer chip manufacturer,
Intel, to build new manufacturing facilities with high capacity practices already in place. The Copy Exactly! model allows factories that successfully design and manufacture chips to be replicated in locations globally.
Information
The Copy Exactly! methodology focuses on matching the manufacturing site to the development site. Matching occurs at all levels for physical inputs and statistically-matched responses (outputs). This process enables continuous matching over time by using coordinated changes, audits,
process control system
An industrial control system (ICS) is an electronic control system and associated instrumentation used for industrial process control. Control systems can range in size from a few modular panel-mounted controllers to large interconnected and in ...
s, and joint fab management structures. Physical inputs such as equipment configuration, chemical purity, facilities, and equipment hookups derive from the same specifications. In-line processes or equipment monitors that predict product performance, yield, or reliability must match at all levels. Originally, the Copy Exactly! procedure was for tool sets and process, but Intel has since encompassed the entire fabrication plant into the strategy model in recent years.
Intel’s chip plans bloom in Arizona desert
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Similar uses
A123 Systems, a US company that makes lithium-ion batteries
A lithium-ion or Li-ion battery is a type of rechargeable battery which uses the reversible reduction of lithium ions to store energy. It is the predominant battery type used in portable consumer electronics and electric vehicles. It also se ...
, has recently repatriated its manufacturing operations after years of producing in South Korea and China. To facilitate the move, the company also used a "copy exactly" strategy. South Korean operations were replicated on a larger scale in the United States with the help of a team of South Korean engineers who were familiar with the production process.
See also
* Tacit knowledge
References
* McDonald, C. J. Copy EXACTLY!
A paradigm shift in technology transfer method
. Advanced Semiconductor Manufacturing Conference and Workshop, IEEE/SEMI, 1997 Cambridge, MA. IEEE, 414–417.
Intel
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