Ballistic nylon
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Ballistic nylon is a thick, tough,
nylon Nylon is a generic designation for a family of synthetic polymers composed of polyamides ( repeating units linked by amide links).The polyamides may be aliphatic or semi-aromatic. Nylon is a silk-like thermoplastic, generally made from pet ...
fabric Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not ...
with several uses. Ballistic nylon was developed by the
DuPont DuPont de Nemours, Inc., commonly shortened to DuPont, is an American multinational chemical company first formed in 1802 by French-American chemist and industrialist Éleuthère Irénée du Pont de Nemours. The company played a major role in ...
corporation as a material for
flak jacket The two components of an obsolete British military flak vest. On the left, the nylon vest. On the right, the several layers of ballistic nylon that provide the actual protection A flak jacket or flak vest is a form of body armor. A flak jacke ...
s to be worn by
World War II World War II or the Second World War, often abbreviated as WWII or WW2, was a world war that lasted from 1939 to 1945. It involved the World War II by country, vast majority of the world's countries—including all of the great power ...
airmen. The term ''ballistic nylon'' originates in the fabric's intended function, protecting its wearers from flying debris and fragmentation caused by
bullet A bullet is a kinetic projectile, a component of firearm ammunition that is shot from a gun barrel. Bullets are made of a variety of materials, such as copper, lead, steel, polymer, rubber and even wax. Bullets are made in various shapes and co ...
and artillery-shell impacts.


Description

The original specification for ballistic nylon was an 18
ounce The ounce () is any of several different units of mass, weight or volume and is derived almost unchanged from the , an Ancient Roman unit of measurement. The avoirdupois ounce (exactly ) is avoirdupois pound; this is the United States customa ...
nylon fabric made from 1050 denier high tenacity nylon yarn in a 2×2 basketweave. Today the term is often used to refer to any nylon fabric that is made with a "ballistic weave", typically a 2×2 or 2×3 basketweave. It can be woven from nylon yarns of various denier such as 840 denier and 1680 denier.


Origin

Ballistic nylon was originally developed by the Dupont corporation for flak jackets for World War II airmen. The name of this nylon speaks to its origin; its intent was to protect the airmen from flying debris and fragmentation caused by bullet and artillery-shell impacts. The nylon type was not effective against most pistol and rifle bullets, let alone the heavy 20 mm and 30 mm autocannons Axis powers were often armed with. Thus ballistic nylon was replaced by
Kevlar Kevlar (para-aramid) is a strong, heat-resistant synthetic fiber, related to other aramids such as Nomex and Technora. Developed by Stephanie Kwolek at DuPont in 1965, the high-strength material was first used commercially in the early 1970s a ...
and other more bullet-resistant fabrics.


Modern uses

Although ballistic nylon was originally created and used in flak jackets, its durability and cutting resistance have made it useful for non-combat applications. It can be found in backpacks, luggage, belts and straps, motorcycle jackets, watch bands, and knife sheaths. It can also be used for structural purposes, such as on skin-on-frame
kayak A kayak is a small, narrow watercraft which is typically propelled by means of a double-bladed paddle. The word kayak originates from the Greenlandic word '' qajaq'' (). The traditional kayak has a covered deck and one or more cockpits, each s ...
s. Ballistic nylon is used in
chainsaw A chainsaw (or chain saw) is a portable gasoline-, electric-, or battery-powered saw that cuts with a set of teeth attached to a rotating chain driven along a guide bar. It is used in activities such as tree felling, limbing, bucking, pru ...
protective
chaps Chaps ( or ) are sturdy coverings for the legs consisting of leggings and a belt. They are buckled on over trousers with the chaps' integrated belt, but unlike trousers, they have no seat (the term "assless chaps" is a tautology) and are not jo ...
covering the fronts of the chainsaw operator's legs. Such chaps are usually made with an outer layer of a tough smooth fabric like
nylon Nylon is a generic designation for a family of synthetic polymers composed of polyamides ( repeating units linked by amide links).The polyamides may be aliphatic or semi-aromatic. Nylon is a silk-like thermoplastic, generally made from pet ...
or other synthetic fiber, with four plies of ballistic nylon inside. When the moving chainsaw chain contacts the chaps and tears the external layer, the inner plies shred. The strength of the ballistic nylon fiber will generally stop the moving chain quickly by causing the drive
clutch A clutch is a mechanical device that engages and disengages power transmission, especially from a drive shaft to a driven shaft. In the simplest application, clutches connect and disconnect two rotating shafts (drive shafts or line shafts). ...
to slip. As a result, the operator is relatively or completely uninjured by the chain. Due to its difficulty in dyeing, most products that use ballistic nylon will be found in black or other dark colors.


See also

*
Cordura Cordura is a collection of synthetic fiber-based fabric technologies used in a wide array of products including luggage, backpacks, trousers, military wear and performance apparel. Originally developed and registered as a trademark by E.I. ...
* Ripstop nylon


References

{{Types of armour Body armor Woven fabrics