Active carbon
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Activated carbon, also called activated charcoal, is a form of
carbon Carbon () is a chemical element with the symbol C and atomic number 6. It is nonmetallic and tetravalent—its atom making four electrons available to form covalent chemical bonds. It belongs to group 14 of the periodic table. Carbon mak ...
commonly used to filter contaminants from water and air, among many other uses. It is processed (activated) to have small, low-volume pores that increase the surface area available for
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which ...
(which is not the same as absorption) or
chemical reaction A chemical reaction is a process that leads to the IUPAC nomenclature for organic transformations, chemical transformation of one set of chemical substances to another. Classically, chemical reactions encompass changes that only involve the pos ...
s. Activation is analogous to making popcorn from dried corn kernels: popcorn is light, fluffy, and has a surface area that is much larger than the kernels. ''Activated'' is sometimes replaced by ''active''. Due to its high degree of microporosity, one gram of activated carbon has a surface area in excess of as determined by gas
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which ...
. Charcoal, before activation, has a specific surface area in the range of . An activation level sufficient for useful application may be obtained solely from high surface area. Further chemical treatment often enhances adsorption properties. Activated carbon is usually derived from waste products such as coconut husks; waste from paper mills has been studied as a source. These bulk sources are converted into charcoal before being 'activated'. When derived from
coal Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed when ...
it is referred to as activated coal. Activated coke is derived from coke.


Uses

Activated carbon is used in
methane Methane ( , ) is a chemical compound with the chemical formula (one carbon atom bonded to four hydrogen atoms). It is a group-14 hydride, the simplest alkane, and the main constituent of natural gas. The relative abundance of methane on Ea ...
and
hydrogen Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic ...
storage, air purification, capacitive deionization, supercapacitive swing adsorption, solvent recovery,
decaffeination Decaffeination is the removal of caffeine from coffee beans, cocoa, tea leaves, and other caffeine-containing materials. Decaffeinated drinks contain typically 1–2% of the original caffeine content, and sometimes as much as 20%. Decaffeinate ...
, gold purification, metal extraction,
water purification Water purification is the process of removing undesirable chemicals, biological contaminants, suspended solids, and gases from water. The goal is to produce water that is fit for specific purposes. Most water is purified and disinfected for hu ...
,
medicine Medicine is the science and practice of caring for a patient, managing the diagnosis, prognosis, prevention, treatment, palliation of their injury or disease, and promoting their health. Medicine encompasses a variety of health care pr ...
,
sewage treatment Sewage treatment (or domestic wastewater treatment, municipal wastewater treatment) is a type of wastewater treatment which aims to remove contaminants from sewage to produce an effluent that is suitable for discharge to the surrounding e ...
,
air filter A particulate air filter is a device composed of fibrous, or porous materials which removes solid particulates such as dust, pollen, mold, and bacteria from the air. Filters containing an adsorbent or catalyst such as charcoal (carbon) may a ...
s in
respirator A respirator is a device designed to protect the wearer from inhaling hazardous atmospheres including fumes, vapours, gases and particulate matter such as dusts and airborne pathogens such as viruses. There are two main categories of respi ...
s, filters in compressed air, teeth whitening, production of
hydrogen chloride The compound hydrogen chloride has the chemical formula and as such is a hydrogen halide. At room temperature, it is a colourless gas, which forms white fumes of hydrochloric acid upon contact with atmospheric water vapor. Hydrogen chloride ga ...
, edible electronics, and many other applications.


Industrial

One major industrial application involves use of activated carbon in metal finishing for purification of electroplating solutions. For example, it is the main purification technique for removing organic impurities from bright nickel plating solutions. A variety of organic chemicals are added to plating solutions for improving their deposit qualities and for enhancing properties like brightness, smoothness, ductility, etc. Due to passage of direct current and electrolytic reactions of anodic oxidation and cathodic reduction, organic additives generate unwanted breakdown products in solution. Their excessive build up can adversely affect plating quality and physical properties of deposited metal. Activated carbon treatment removes such impurities and restores plating performance to the desired level.


Medical

Activated carbon is used to treat poisonings and
overdose A drug overdose (overdose or OD) is the ingestion or application of a drug or other substance in quantities much greater than are recommended.
s following oral
ingestion Ingestion is the consumption of a substance by an organism. In animals, it normally is accomplished by taking in a substance through the mouth into the gastrointestinal tract, such as through eating or drinking. In single-celled organisms in ...
. Tablets or capsules of activated carbon are used in many countries as an over-the-counter drug to treat
diarrhea Diarrhea, also spelled diarrhoea, is the condition of having at least three loose, liquid, or watery bowel movements each day. It often lasts for a few days and can result in dehydration due to fluid loss. Signs of dehydration often begin w ...
,
indigestion Indigestion, also known as dyspepsia or upset stomach, is a condition of impaired digestion. Symptoms may include upper abdominal fullness, heartburn, nausea, belching, or upper abdominal pain. People may also experience feeling full earlier t ...
, and flatulence. However, activated charcoal shows no effect on intestinal gas and diarrhea, and is, ordinarily, medically ineffective if poisoning resulted from ingestion of corrosive agents, boric acid, petroleum products, and is particularly ineffective against poisonings of
strong acids Acid strength is the tendency of an acid, symbolised by the chemical formula HA, to dissociate into a proton, H+, and an anion, A-. The dissociation of a strong acid in solution is effectively complete, except in its most concentrated solutions ...
or bases,
cyanide Cyanide is a naturally occurring, rapidly acting, toxic chemical that can exist in many different forms. In chemistry, a cyanide () is a chemical compound that contains a functional group. This group, known as the cyano group, consists of ...
,
iron Iron () is a chemical element with Symbol (chemistry), symbol Fe (from la, Wikt:ferrum, ferrum) and atomic number 26. It is a metal that belongs to the first transition series and group 8 element, group 8 of the periodic table. It is, Abundanc ...
,
lithium Lithium (from el, λίθος, lithos, lit=stone) is a chemical element with the symbol Li and atomic number 3. It is a soft, silvery-white alkali metal. Under standard conditions, it is the least dense metal and the least dense solid ...
,
arsenic Arsenic is a chemical element with the symbol As and atomic number 33. Arsenic occurs in many minerals, usually in combination with sulfur and metals, but also as a pure elemental crystal. Arsenic is a metalloid. It has various allotropes, ...
, methanol,
ethanol Ethanol (abbr. EtOH; also called ethyl alcohol, grain alcohol, drinking alcohol, or simply alcohol) is an organic compound. It is an alcohol with the chemical formula . Its formula can be also written as or (an ethyl group linked to a ...
or
ethylene glycol Ethylene glycol (IUPAC name: ethane-1,2-diol) is an organic compound (a vicinal diol) with the formula . It is mainly used for two purposes, as a raw material in the manufacture of polyester fibers and for antifreeze formulations. It is an odo ...
. Activated carbon will not prevent these chemicals from being absorbed into the human body. It is on the
World Health Organization's List of Essential Medicines The WHO Model List of Essential Medicines (aka Essential Medicines List or EML), published by the World Health Organization (WHO), contains the medications considered to be most effective and safe to meet the most important needs in a health s ...
. Incorrect application (e.g. into the
lungs The lungs are the primary organs of the respiratory system in humans and most other animals, including some snails and a small number of fish. In mammals and most other vertebrates, two lungs are located near the backbone on either side ...
) results in pulmonary aspiration, which can sometimes be fatal if immediate medical treatment is not initiated.


Analytical chemistry

Activated carbon, in 50% w/w combination with
celite Diatomaceous earth (), diatomite (), or kieselgur/kieselguhr is a naturally occurring, soft, siliceous sedimentary rock that can be crumbled into a fine white to off-white powder. It has a particle size ranging from more than 3 μm to les ...
, is used as stationary phase in low-pressure
chromatographic In chemical analysis, chromatography is a laboratory technique for the separation of a mixture into its components. The mixture is dissolved in a fluid solvent (gas or liquid) called the ''mobile phase'', which carries it through a system (a ...
separation of carbohydrates (mono-, di-, tri-
saccharides In organic chemistry, a carbohydrate () is a biomolecule consisting of carbon (C), hydrogen (H) and oxygen (O) atoms, usually with a hydrogen–oxygen atom ratio of 2:1 (as in water) and thus with the empirical formula (where ''m'' may or may ...
) using
ethanol Ethanol (abbr. EtOH; also called ethyl alcohol, grain alcohol, drinking alcohol, or simply alcohol) is an organic compound. It is an alcohol with the chemical formula . Its formula can be also written as or (an ethyl group linked to a ...
solutions (5–50%) as
mobile phase In analytical and organic chemistry, elution is the process of extracting one material from another by washing with a solvent; as in washing of loaded ion-exchange resins to remove captured ions. In a liquid chromatography experiment, for exa ...
in analytical or preparative protocols. Activated carbon is useful for extracting the direct oral anticoagulants (DOACs) such as dabigatran, apixaban, rivaroxaban and edoxaban from blood plasma samples. For this purpose it has been made into "minitablets", each containing 5 mg activated carbon for treating 1ml samples of DOAC. Since this activated carbon has no effect on blood clotting factors, heparin or most other anticoagulants this allows a plasma sample to be analyzed for abnormalities otherwise affected by the DOACs.


Environmental

Carbon
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which ...
has numerous applications in removing
pollutant A pollutant or novel entity is a substance or energy introduced into the environment that has undesired effects, or adversely affects the usefulness of a resource. These can be both naturally forming (i.e. minerals or extracted compounds like o ...
s from air or water streams both in the field and in industrial processes such as: * Spill cleanup *
Groundwater Groundwater is the water present beneath Earth's surface in rock and soil pore spaces and in the fractures of rock formations. About 30 percent of all readily available freshwater in the world is groundwater. A unit of rock or an unconsolidated ...
remediation *
Drinking water Drinking water is water that is used in drink or food preparation; potable water is water that is safe to be used as drinking water. The amount of drinking water required to maintain good health varies, and depends on physical activity level, a ...
filtration * Air purification *
Volatile organic compound Volatile organic compounds (VOCs) are organic compounds that have a high vapour pressure at room temperature. High vapor pressure correlates with a low boiling point, which relates to the number of the sample's molecules in the surrounding air, a ...
s capture from
painting Painting is the practice of applying paint, pigment, color or other medium to a solid surface (called the "matrix" or "support"). The medium is commonly applied to the base with a brush, but other implements, such as knives, sponges, and ai ...
,
dry cleaning Dry cleaning is any cleaning process for clothing and textiles using a solvent other than water. Dry cleaning still involves liquid, but clothes are instead soaked in a water-free liquid solvent. Tetrachloroethylene (perchloroethylene), known i ...
,
gasoline Gasoline (; ) or petrol (; ) (see ) is a transparent, petroleum-derived flammable liquid that is used primarily as a fuel in most spark-ignited internal combustion engines (also known as petrol engines). It consists mostly of organi ...
dispensing operations, and other processes *
Volatile organic compound Volatile organic compounds (VOCs) are organic compounds that have a high vapour pressure at room temperature. High vapor pressure correlates with a low boiling point, which relates to the number of the sample's molecules in the surrounding air, a ...
s recovery (solvent recovery systems, SRU) from
flexible packaging Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a co ...
,
converting Converting companies are companies that specialize in modifying or combining raw materials such as polyesters, adhesives, silicone, adhesive tapes, foams, plastics, felts, rubbers, liners and metals, as well as other materials, to create new pro ...
,
coating A coating is a covering that is applied to the surface of an object, usually referred to as the substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. Pow ...
, and other processes. During early implementation of the 1974 Safe Drinking Water Act in the US, EPA officials developed a rule that proposed requiring drinking water treatment systems to use granular activated carbon. Because of its high cost, the so-called GAC rule encountered strong opposition across the country from the water supply industry, including the largest water utilities in California. Hence, the agency set aside the rule. Activated carbon filtration is an effective water treatment method due to its multi-functional nature. There are specific types of activated carbon filtration methods and equipment that are indicated – depending upon the contaminants involved. Activated carbon is also used for the measurement of radon concentration in air.


Agricultural

Activated carbon (charcoal) is an allowed substance used by organic farmers in both
livestock production Intensive agriculture, also known as intensive farming (as opposed to extensive farming), conventional, or industrial agriculture, is a type of agriculture, both of crop plants and of animals, with higher levels of input and output per unit of a ...
and wine making. In livestock production it is used as a pesticide, animal feed additive, processing aid, nonagricultural ingredient and disinfectant. In organic winemaking, activated carbon is allowed for use as a processing agent to adsorb brown color pigments from white grape concentrates. It is sometimes used as
biochar Biochar is the lightweight black residue, made of carbon and ashes, remaining after the pyrolysis of biomass. Biochar is defined by the International Biochar Initiative as "the solid material obtained from the thermochemical conversion of ...
.


Distilled alcoholic beverage purification

Activated carbon filters (AC filters) can be used to filter
vodka Vodka ( pl, wódka , russian: водка , sv, vodka ) is a clear distilled alcoholic beverage. Different varieties originated in Poland, Russia, and Sweden. Vodka is composed mainly of water and ethanol but sometimes with traces of impuriti ...
and
whiskey Whisky or whiskey is a type of distilled alcoholic beverage made from fermented grain mash. Various grains (which may be malted) are used for different varieties, including barley, corn, rye, and wheat. Whisky is typically aged in wooden ...
of organic impurities which can affect color, taste, and odor. Passing an organically impure vodka through an activated carbon filter at the proper flow rate will result in vodka with an identical alcohol content and significantly increased organic purity, as judged by odor and taste.


Fuel storage

Research is being done testing various activated carbons' ability to store
natural gas Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbo ...
and
hydrogen gas Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic, a ...
. The porous material acts like a sponge for different types of gases. The gas is attracted to the carbon material via
Van der Waals forces In molecular physics, the van der Waals force is a distance-dependent interaction between atoms or molecules. Unlike ionic or covalent bonds, these attractions do not result from a chemical electronic bond; they are comparatively weak and th ...
. Some carbons have been able to achieve bonding energies of 5–10 kJ per mol. The gas may then be desorbed when subjected to higher temperatures and either combusted to do work or in the case of hydrogen gas extracted for use in a
hydrogen fuel cell A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen fuel, hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most bat ...
. Gas storage in activated carbons is an appealing gas storage method because the gas can be stored in a low pressure, low mass, low volume environment that would be much more feasible than bulky on-board pressure tanks in vehicles. The
United States Department of Energy The United States Department of Energy (DOE) is an executive department of the U.S. federal government that oversees U.S. national energy policy and manages the research and development of nuclear power and nuclear weapons in the United Stat ...
has specified certain goals to be achieved in the area of research and development of nano-porous carbon materials. All of the goals are yet to be satisfied but numerous institutions, including the ALL-CRAFT program, are continuing to conduct work in this field.


Gas purification

Filters with activated carbon are usually used in compressed air and gas purification to remove
oil An oil is any nonpolar chemical substance that is composed primarily of hydrocarbons and is hydrophobic (does not mix with water) & lipophilic (mixes with other oils). Oils are usually flammable and surface active. Most oils are unsaturated ...
vapors, odor, and other
hydrocarbon In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Hydrocarbons are examples of group 14 hydrides. Hydrocarbons are generally colourless and hydrophobic, and their odors are usually weak or ...
s from the air. The most common designs use a 1-stage or 2 stage filtration principle in which activated carbon is embedded inside the filter media. Activated carbon filters are used to retain radioactive gases within the air vacuumed from a nuclear boiling water reactor turbine condenser. The large charcoal beds adsorb these gases and retain them while they rapidly decay to non-radioactive solid species. The solids are trapped in the charcoal particles, while the filtered air passes through.


Chemical purification

Activated carbon is commonly used on the laboratory scale to purify solutions of organic molecules containing unwanted colored organic impurities. Filtration over activated carbon is used in large scale fine chemical and pharmaceutical processes for the same purpose. The carbon is either mixed with the solution then filtered off or immobilized in a filter.


Mercury scrubbing

Activated carbon, often infused with sulfur or iodine, is widely used to trap mercury emissions from coal-fired power stations, medical incinerators, and from
natural gas Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbo ...
at the wellhead. However, despite its effectiveness, activated carbon is expensive to use. Since it is often not recycled, the mercury-laden activated carbon presents a disposal dilemma. If the activated carbon contains less than 260 ppm mercury, United States federal regulations allow it to be stabilized (for example, trapped in concrete) for landfilling. However, waste containing greater than 260 ppm is considered to be in the high-mercury subcategory and is banned from landfilling (Land-Ban Rule). This material is now accumulating in warehouses and in deep abandoned mines at an estimated rate of 100 tons per year. The problem of disposal of mercury-laden activated carbon is not unique to the United States. In the Netherlands, this mercury is largely recovered and the activated carbon is disposed of by complete burning, forming carbon dioxide ().


Food additive

Activated, food-grade charcoal became a food trend in 2016, being used as an
additive Additive may refer to: Mathematics * Additive function, a function in number theory * Additive map, a function that preserves the addition operation * Additive set-functionn see Sigma additivity * Additive category, a preadditive category with f ...
to impart a "slightly smoky" taste and a dark coloring to products including hotdogs, ice cream, pizza bases and bagels. People taking medication, including
birth control pill The combined oral contraceptive pill (COCP), often referred to as the birth control pill or colloquially as "the pill", is a type of birth control that is designed to be taken orally by women. The pill contains two important hormones: progesti ...
s and antidepressants, are advised to avoid novelty foods or drinks that use activated charcoal coloring, as it can render the medication ineffective.


Skin care

The adsorbing aspects of activated charcoal have made it a popular additive in many skin care products. Products such as Activated Charcoal Soaps and Activated Charcoal Face Masks and scrubs combine the use of the charcoal's adsorption ability along with the cleansing ability of soap.


Structure of activated carbon

The structure of activated carbon has long been a subject of debate. In a book published in 2006,
Harry Marsh Harry Marsh (born 17 April 1926) is an English chemist. His professional focus is carbon science. Born on 17 April 1926 in West Durham, England, Marsh spent much of his career at the Northern Carbon Research Laboratories of the University of Ne ...
and Francisco Rodríguez-Reinoso considered more than 15 models for the structure, without coming to a definite conclusion about which was correct. Recent work using aberration-corrected
transmission electron microscopy Transmission electron microscopy (TEM) is a microscopy technique in which a beam of electrons is transmitted through a specimen to form an image. The specimen is most often an ultrathin section less than 100 nm thick or a suspension on a g ...
has suggested that activated carbons may have a structure related to that of the
fullerene A fullerene is an allotrope of carbon whose molecule consists of carbon atoms connected by single and double bonds so as to form a closed or partially closed mesh, with fused rings of five to seven atoms. The molecule may be a hollow sphere, ...
s, with pentagonal and heptagonal carbon rings.


Production

Activated carbon is carbon produced from carbonaceous source materials such as bamboo, coconut husk, willow
peat Peat (), also known as turf (), is an accumulation of partially decayed vegetation or organic matter. It is unique to natural areas called peatlands, bogs, mires, moors, or muskegs. The peatland ecosystem covers and is the most efficient ...
,
wood Wood is a porous and fibrous structural tissue found in the stems and roots of trees and other woody plants. It is an organic materiala natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin ...
,
coir Coir (), also called coconut fibre, is a natural fibre extracted from the outer husk of coconut and used in products such as floor mats, doormats, brushes, and mattresses. Coir is the fibrous material found between the hard, internal shell an ...
, lignite,
coal Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal is formed when ...
, and petroleum pitch. It can be produced (activated) by one of the following processes: # Physical activation: The source material is developed into activated carbon using hot gases. Air is then introduced to burn out the gasses, creating a graded, screened and de-dusted form of activated carbon. This is generally done by using one or more of the following processes: #* ''
Carbonization Carbonization is the conversion of organic matters like plants and dead animal remains into carbon through destructive distillation. Complexity in carbonization Carbonization is a pyrolytic reaction, therefore, is considered a complex proces ...
'': Material with carbon content is pyrolyzed at temperatures in the range 600–900 °C, usually in an inert atmosphere with gases such as
argon Argon is a chemical element with the symbol Ar and atomic number 18. It is in group 18 of the periodic table and is a noble gas. Argon is the third-most abundant gas in Earth's atmosphere, at 0.934% (9340 ppmv). It is more than twice as ...
or
nitrogen Nitrogen is the chemical element with the symbol N and atomic number 7. Nitrogen is a nonmetal and the lightest member of group 15 of the periodic table, often called the pnictogens. It is a common element in the universe, estimated at se ...
#* ''Activation/oxidation'': Raw material or
carbonized Carbonized were a Sweden, Swedish avant-garde metal band formed 1988 in Saltsjöbaden. The band was formed by Lars Rosenberg in 1988, with Dismember (band), Dismember vocalist Matti Kärki. Joined by drummer Piotr Wawrzeniuk, the trio was compl ...
material is exposed to oxidizing atmospheres (oxygen or steam) at temperatures above 250 °C, usually in the temperature range of 600–1200 °C. The activation is performed by heating the sample for 1 h in a muffle furnace at 450 °C in the presence of air. # Chemical activation: The carbon material is impregnated with certain chemicals. The chemical is typically an acid, strong base, or a
salt Salt is a mineral composed primarily of sodium chloride (NaCl), a chemical compound belonging to the larger class of salts; salt in the form of a natural crystalline mineral is known as rock salt or halite. Salt is present in vast quant ...
(
phosphoric acid Phosphoric acid (orthophosphoric acid, monophosphoric acid or phosphoric(V) acid) is a colorless, odorless phosphorus-containing solid, and inorganic compound with the chemical formula . It is commonly encountered as an 85% aqueous solution, w ...
25%,
potassium hydroxide Potassium hydroxide is an inorganic compound with the formula K OH, and is commonly called caustic potash. Along with sodium hydroxide (NaOH), KOH is a prototypical strong base. It has many industrial and niche applications, most of which exp ...
5%, sodium hydroxide 5%,
calcium chloride Calcium chloride is an inorganic compound, a salt with the chemical formula . It is a white crystalline solid at room temperature, and it is highly soluble in water. It can be created by neutralising hydrochloric acid with calcium hydroxide. Ca ...
25%, and
zinc chloride Zinc chloride is the name of inorganic chemical compounds with the formula ZnCl2 and its hydrates. Zinc chlorides, of which nine crystalline forms are known, are colorless or white, and are highly soluble in water. This salt is hygroscopic and e ...
25%). The carbon is then subjected to high temperatures (250–600 °C). It is believed that the temperature activates the carbon at this stage by forcing the material to open up and have more microscopic pores. Chemical activation is preferred to physical activation owing to the lower temperatures, better quality consistency, and shorter time needed for activating the material. The Dutch company Norit NV, part of the
Cabot Corporation Cabot Corporation is an American specialty chemicals and performance materials company headquartered in Boston, Massachusetts. The company operates in over 20 countries with 36 manufacturing plants, eight research and development facilities and ...
, is the largest producer of activated carbon in the world. Haycarb, a Sri Lankan coconut shell-based company controls 16% of the global market share.


Classification

Activated carbons are complex products which are difficult to classify on the basis of their behaviour, surface characteristics and other fundamental criteria. However, some broad classification is made for general purposes based on their size, preparation methods, and industrial applications.


Powdered activated carbon

Normally, activated carbons (R 1) are made in particulate form as powders or fine granules less than 1.0 mm in size with an average diameter between 0.15 and 0.25 mm. Thus they present a large surface to volume ratio with a small diffusion distance. Activated carbon (R 1) is defined as the activated carbon particles retained on a 50-mesh sieve (0.297 mm). Powdered activated carbon (PAC) material is finer material. PAC is made up of crushed or ground carbon particles, 95–100% of which will pass through a designated mesh sieve. The ASTM classifies particles passing through an 80-mesh sieve (0.177 mm) and smaller as PAC. It is not common to use PAC in a dedicated vessel, due to the high head loss that would occur. Instead, PAC is generally added directly to other process units, such as raw water intakes, rapid mix basins, clarifiers, and gravity filters.


Granular activated carbon

Granular activated carbon (GAC) has a relatively larger particle size compared to powdered activated carbon and consequently, presents a smaller external surface. Diffusion of the adsorbate is thus an important factor. These carbons are suitable for
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which ...
of gases and vapors, because gaseous substances diffuse rapidly. Granulated carbons are used for
air filtration A particulate air filter is a device composed of fibrous, or porous materials which removes solid particulates such as dust, pollen, mold, and bacteria from the air. Filters containing an adsorbent or catalyst such as charcoal (carbon) may also ...
and
water treatment Water treatment is any process that improves the quality of water to make it appropriate for a specific end-use. The end use may be drinking, industrial water supply, irrigation, river flow maintenance, water recreation or many other uses, inc ...
, as well as for general deodorization and separation of components in flow systems and in rapid mix basins. GAC can be obtained in either granular or extruded form. GAC is designated by sizes such as 8×20, 20×40, or 8×30 for liquid phase applications and 4×6, 4×8 or 4×10 for vapor phase applications. A 20×40 carbon is made of particles that will pass through a U.S. Standard Mesh Size No. 20 sieve (0.84 mm) (generally specified as 85% passing) but be retained on a U.S. Standard Mesh Size No. 40 sieve (0.42 mm) (generally specified as 95% retained). AWWA (1992) B604 uses the 50-mesh sieve (0.297 mm) as the minimum GAC size. The most popular aqueous-phase carbons are the 12×40 and 8×30 sizes because they have a good balance of size, surface area, and head loss characteristics.


Extruded activated carbon (EAC)

Extruded activated carbon (EAC) combines powdered activated carbon with a binder, which are fused together and extruded into a cylindrical shaped activated carbon block with diameters from 0.8 to 130 mm. These are mainly used for gas phase applications because of their low pressure drop, high mechanical strength and low dust content. Also sold as CTO filter (Chlorine, Taste, Odor).


Bead activated carbon (BAC)

Bead activated carbon (BAC) is made from petroleum pitch and supplied in diameters from approximately 0.35 to 0.80 mm. Similar to EAC, it is also noted for its low pressure drop, high mechanical strength and low dust content, but with a smaller grain size. Its spherical shape makes it preferred for fluidized bed applications such as water filtration.


Impregnated carbon

Porous carbons containing several types of inorganic impregnate such as iodine and
silver Silver is a chemical element with the symbol Ag (from the Latin ', derived from the Proto-Indo-European ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, white, lustrous transition metal, it exhibits the highest electrical ...
. Cations such as aluminium, manganese, zinc, iron, lithium, and calcium have also been prepared for specific application in
air pollution Air pollution is the contamination of air due to the presence of substances in the atmosphere that are harmful to the health of humans and other living beings, or cause damage to the climate or to materials. There are many different typ ...
control especially in museums and galleries. Due to its antimicrobial and antiseptic properties, silver loaded activated carbon is used as an adsorbent for purification of domestic water. Drinking water can be obtained from natural water by treating the natural water with a mixture of activated carbon and
aluminium hydroxide Aluminium hydroxide, Al(OH)3, is found in nature as the mineral gibbsite (also known as hydrargillite) and its three much rarer polymorphs: bayerite, doyleite, and nordstrandite. Aluminium hydroxide is amphoteric, i.e., it has both basic an ...
Al(OH)3, a Flocculation, flocculating agent. Impregnated carbons are also used for the adsorption of hydrogen sulfide (H2S) and
thiol In organic chemistry, a thiol (; ), or thiol derivative, is any organosulfur compound of the form , where R represents an alkyl or other organic substituent. The functional group itself is referred to as either a thiol group or a sulfhydryl gro ...
s. Adsorption rates for H2S as high as 50% by weight have been reported.


Polymer coated carbon

This is a process by which a porous carbon can be coated with a biocompatible
polymer A polymer (; Greek '' poly-'', "many" + ''-mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...
to give a smooth and permeable coat without blocking the pores. The resulting carbon is useful for
hemoperfusion Hemoperfusion or hæmoperfusion (see spelling differences) is a method of filtering the blood extracorporeally (that is, outside the body) to remove a toxin. As with other extracorporeal methods, such as hemodialysis (HD),   hemofiltration (HF), ...
. Hemoperfusion is a treatment technique in which large volumes of the patient's blood are passed over an adsorbent substance in order to remove toxic substances from the blood.


Woven carbon

There is a technology of processing technical rayon fiber into activated carbon cloth for
carbon filtering Carbon filtering is a method of filtering that uses a bed of activated carbon to remove impurities from a fluid using adsorption. Mechanism Carbon filtering works by adsorption, in which pollutants in the fluid to be treated are trapped inside the ...
. Adsorption capacity of activated cloth is greater than that of activated charcoal (
BET theory Brunauer–Emmett–Teller (BET) theory aims to explain the physical adsorption of gas molecules on a solid surface and serves as the basis for an important analysis technique for the measurement of the specific surface area of materials. The obs ...
) surface area: 500–1500 m2/g, pore volume: 0.3–0.8 cm3/g). Thanks to the different forms of activated material, it can be used in a wide range of applications ( supercapacitors, dor Absorber

CBRN-defense industry etc.).


Properties

A gram of activated carbon can have a surface area in excess of , with being readily achievable. Carbon aerogels, while more expensive, have even higher surface areas, and are used in special applications. Under an
electron microscope An electron microscope is a microscope that uses a beam of accelerated electrons as a source of illumination. As the wavelength of an electron can be up to 100,000 times shorter than that of visible light photons, electron microscopes have a hi ...
, the high surface-area structures of activated carbon are revealed. Individual particles are intensely convoluted and display various kinds of
porosity Porosity or void fraction is a measure of the void (i.e. "empty") spaces in a material, and is a fraction of the volume of voids over the total volume, between 0 and 1, or as a percentage between 0% and 100%. Strictly speaking, some tests measur ...
; there may be many areas where flat surfaces of
graphite Graphite () is a crystalline form of the element carbon. It consists of stacked layers of graphene. Graphite occurs naturally and is the most stable form of carbon under standard conditions. Synthetic and natural graphite are consumed on lar ...
-like material run parallel to each other, separated by only a few nanometers or so. These micropores provide superb conditions for
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which ...
to occur, since adsorbing material can interact with many surfaces simultaneously. Tests of adsorption behaviour are usually done with
nitrogen Nitrogen is the chemical element with the symbol N and atomic number 7. Nitrogen is a nonmetal and the lightest member of group 15 of the periodic table, often called the pnictogens. It is a common element in the universe, estimated at se ...
gas at 77 K under high
vacuum A vacuum is a space devoid of matter. The word is derived from the Latin adjective ''vacuus'' for "vacant" or " void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. Physicists often di ...
, but in everyday terms activated carbon is perfectly capable of producing the equivalent, by adsorption from its environment, liquid water from steam at and a pressure of 1/10,000 of an atmosphere.
James Dewar Sir James Dewar (20 September 1842 – 27 March 1923) was a British chemist and physicist. He is best known for his invention of the vacuum flask, which he used in conjunction with research into the liquefaction of gases. He also studied a ...
, the scientist after whom the Dewar (
vacuum flask A vacuum flask (also known as a Dewar flask, Dewar bottle or thermos) is an insulating storage vessel that greatly lengthens the time over which its contents remain hotter or cooler than the flask's surroundings. Invented by Sir James Dewa ...
) is named, spent much time studying activated carbon and published a paper regarding its adsorption capacity with regard to gases. In this paper, he discovered that cooling the carbon to liquid nitrogen temperatures allowed it to adsorb significant quantities of numerous air gases, among others, that could then be recollected by simply allowing the carbon to warm again and that coconut based carbon was superior for the effect. He uses oxygen as an example, wherein the activated carbon would typically adsorb the atmospheric concentration (21%) under standard conditions, but release over 80% oxygen if the carbon was first cooled to low temperatures. Physically, activated carbon binds materials by
van der Waals force In molecular physics, the van der Waals force is a distance-dependent interaction between atoms or molecules. Unlike ionic or covalent bonds, these attractions do not result from a chemical electronic bond; they are comparatively weak and th ...
or
London dispersion force London dispersion forces (LDF, also known as dispersion forces, London forces, instantaneous dipole–induced dipole forces, fluctuating induced dipole bonds or loosely as van der Waals forces) are a type of intermolecular force acting between a ...
. Activated carbon does not bind well to certain chemicals, including alcohols, diols, strong acids and bases,
metal A metal (from Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electricity and heat relatively well. Metals are typicall ...
s and most
inorganic In chemistry, an inorganic compound is typically a chemical compound that lacks carbon–hydrogen bonds, that is, a compound that is not an organic compound. The study of inorganic compounds is a subfield of chemistry known as ''inorganic chemist ...
s, such as
lithium Lithium (from el, λίθος, lithos, lit=stone) is a chemical element with the symbol Li and atomic number 3. It is a soft, silvery-white alkali metal. Under standard conditions, it is the least dense metal and the least dense solid ...
,
sodium Sodium is a chemical element with the symbol Na (from Latin ''natrium'') and atomic number 11. It is a soft, silvery-white, highly reactive metal. Sodium is an alkali metal, being in group 1 of the periodic table. Its only stable ...
,
iron Iron () is a chemical element with Symbol (chemistry), symbol Fe (from la, Wikt:ferrum, ferrum) and atomic number 26. It is a metal that belongs to the first transition series and group 8 element, group 8 of the periodic table. It is, Abundanc ...
,
lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cu ...
,
arsenic Arsenic is a chemical element with the symbol As and atomic number 33. Arsenic occurs in many minerals, usually in combination with sulfur and metals, but also as a pure elemental crystal. Arsenic is a metalloid. It has various allotropes, ...
, fluorine, and boric acid. Activated carbon adsorbs iodine very well. The iodine capacity, mg/g, ( ASTM D28 Standard Method test) may be used as an indication of total surface area. Carbon monoxide is not well adsorbed by activated carbon. This should be of particular concern to those using the material in filters for respirators, fume hoods or other gas control systems as the gas is undetectable to the human senses, toxic to metabolism and neurotoxic. Substantial lists of the common industrial and agricultural gases adsorbed by activated carbon can be found online. Activated carbon can be used as a substrate for the application of various chemicals to improve the adsorptive capacity for some inorganic (and problematic organic) compounds such as hydrogen sulfide (H2S), ammonia (NH3), formaldehyde (HCOH), Mercury (element), mercury (Hg) and radioactive iodine-131(131I). This property is known as chemisorption.


Iodine number

Many carbons preferentially adsorb small molecules. Iodine value, Iodine number is the most fundamental parameter used to characterize activated carbon performance. It is a measure of activity level (higher number indicates higher degree of activation) often reported in mg/g (typical range 500–1200 mg/g). It is a measure of the micropore content of the activated carbon (0 to 20 Ångström, Å, or up to 2 nanometer, nm) by adsorption of iodine from solution. It is equivalent to surface area of carbon between 900 and 1100 m2/g. It is the standard measure for liquid-phase applications. Iodine number is defined as the milligrams of iodine adsorption, adsorbed by one gram of carbon when the iodine concentration in the residual filtrate is at a concentration of 0.02 normal (i.e. 0.02N). Basically, iodine number is a measure of the iodine adsorbed in the pores and, as such, is an indication of the pore volume available in the activated carbon of interest. Typically, water-treatment carbons have iodine numbers ranging from 600 to 1100. Frequently, this parameter is used to determine the degree of exhaustion of a carbon in use. However, this practice should be viewed with caution, as chemical interactions with the adsorbate may affect the iodine uptake, giving false results. Thus, the use of iodine number as a measure of the degree of exhaustion of a carbon bed can only be recommended if it has been shown to be free of chemical interactions with adsorbates and if an experimental correlation between iodine number and the degree of exhaustion has been determined for the particular application.


Molasses

Some carbons are more adept at adsorbing large molecules. Molasses number or molasses efficiency is a measure of the Mesoporous material, mesopore content of the activated carbon (greater than 20 Ångström, Å, or larger than 2 nanometer, nm) by adsorption of molasses from solution. A high molasses number indicates a high adsorption of big molecules (range 95–600). Caramel dp (decolorizing performance) is similar to molasses number. Molasses efficiency is reported as a percentage (range 40%–185%) and parallels molasses number (600 = 185%, 425 = 85%). The European molasses number (range 525–110) is inversely related to the North American molasses number. Molasses Number is a measure of the degree of decolorization of a standard molasses solution that has been diluted and standardized against standardized activated carbon. Due to the size of color bodies, the molasses number represents the potential pore volume available for larger adsorbing species. As all of the pore volume may not be available for adsorption in a particular waste water application, and as some of the adsorbate may enter smaller pores, it is not a good measure of the worth of a particular activated carbon for a specific application. Frequently, this parameter is useful in evaluating a series of active carbons for their rates of adsorption. Given two active carbons with similar pore volumes for adsorption, the one having the higher molasses number will usually have larger feeder pores resulting in more efficient transfer of adsorbate into the adsorption space.


Tannin

Tannins are a mixture of large and medium size molecules. Carbons with a combination of macropores and Mesoporous material, mesopores adsorb tannins. The ability of a carbon to adsorb tannins is reported in parts per million concentration (range 200 ppm–362 ppm).


Methylene blue

Some carbons have a mesopore (20 Ångström, Å to 50 Å, or 2 to 5 nm) structure which adsorbs medium size molecules, such as the dye methylene blue. Methylene blue adsorption is reported in g/100g (range 11–28 g/100g).


Dechlorination

Some carbons are evaluated based on the Reductive dechlorination, dechlorination half-life length, which measures the chlorine-removal efficiency of activated carbon. The dechlorination half-value length is the depth of carbon required to reduce the chlorine concentration by 50%. A lower half-value length indicates superior performance.


Apparent density

The solid or skeletal density of activated carbons will typically range between 2000 and 2100 kg/m3 (125–130 lbs./cubic foot). However, a large part of an activated carbon sample will consist of air space between particles, and the actual or apparent density will therefore be lower, typically 400 to 500 kg/m3 (25–31 lbs./cubic foot). Higher density provides greater volume activity and normally indicates better-quality activated carbon. ASTM D 2854 -09 (2014) is used to determine the apparent density of activated carbon.


Hardness/abrasion number

It is a measure of the activated carbon's resistance to attrition. It is an important indicator of activated carbon to maintain its physical integrity and withstand frictional forces. There are large differences in the hardness of activated carbons, depending on the raw material and activity levels.


Ash content

Ash (analytical chemistry), Ash reduces the overall activity of activated carbon and reduces the efficiency of reactivation: the amount is exclusively dependent on the base raw material used to produce the activated carbon (e.g. coconut, wood, coal, etc.). The metal oxides (Fe2O3) can leach out of activated carbon resulting in discoloration. Acid/water-soluble ash content is more significant than total ash content. Soluble ash content can be very important for aquarists, as ferric oxide can promote algal growths. A carbon with a low soluble ash content should be used for marine, freshwater fish and reef tanks to avoid heavy metal poisoning and excess plant/algal growth. ASTM (D2866 Standard Method test) is used to determine the ash content of activated carbon.


Carbon tetrachloride activity

Measurement of the porosity of an activated carbon by the adsorption of saturated carbon tetrachloride vapour.


Particle size distribution

The finer the particle size of an activated carbon, the better the access to the surface area and the faster the rate of adsorption kinetics. In vapour phase systems this needs to be considered against pressure drop, which will affect energy cost. Careful consideration of particle size distribution can provide significant operating benefits. However, in the case of using activated carbon for adsorption of minerals such as gold, the particle size should be in the range of . Activated carbon with particle size less than 1 mm would not be suitable for elution (the stripping of mineral from an activated carbon).


Modification of properties and reactivity

Acid-base, oxidation-reduction and specific adsorption characteristics are strongly dependent on the composition of the surface functional groups.Philippe Serp, José Luis Figueiredo, Carbon Materials for Catalysis, Wiley, – 2009, – 550 p. The surface of conventional activated carbon is reactive, capable of oxidation by atmospheric oxygen and oxygen plasma (physics), plasma steam, and also carbon dioxide and ozone. Oxidation in the liquid phase is caused by a wide range of reagents (HNO3, H2O2, KMnO4). Through the formation of a large number of basic and acidic groups on the surface of oxidized carbon to sorption and other properties can differ significantly from the unmodified forms. Activated carbon can be nitrogenated by natural products or
polymer A polymer (; Greek '' poly-'', "many" + ''-mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...
s or processing of carbon with nitrogenating reagents. Activated carbon can interact with chlorine, bromine and fluorine. Surface of activated carbon, like other carbon materials can be fluoralkylated by treatment with (per)fluoropolyether peroxide in a liquid phase, or with wide range of fluoroorganic substances by CVD-method. Such materials combine high hydrophobicity and chemical stability with electrical and thermal conductivity and can be used as electrode material for super capacitors. Sulfonic acid functional groups can be attached to activated carbon to give "starbons" which can be used to selectively catalyse the esterification of fatty acids. Formation of such activated carbons from halogenated precursors gives a more effective catalyst which is thought to be a result of remaining halogens improving stability. It is reported about synthesis of activated carbon with chemically grafted superacid sites –CF2SO3H. Some of the chemical properties of activated carbon have been attributed to presence of the surface active carbon Alkenes, double bond. The Potential theory of Polanyi, Polyani adsorption theory is a popular method for analyzing adsorption of various organic substances to their surface.


Examples of adsorption


Heterogeneous catalysis

The most commonly encountered form of chemisorption in industry, occurs when a solid catalyst interacts with a gaseous feedstock, the reactant/s. The adsorption of reactant/s to the catalyst surface creates a chemical bond, altering the electron density around the reactant molecule and allowing it to undergo reactions that would not normally be available to it.


Reactivation and regeneration

The reactivation or the regeneration of activated carbons involves restoring the adsorption, adsorptive capacity of saturated activated carbon by desorbing adsorbed contaminants on the activated carbon surface.


Thermal reactivation

The most common regeneration technique employed in industrial processes is thermal reactivation. The thermal regeneration process generally follows three steps: * Adsorbent drying at approximately * High temperature desorption and decomposition () under an inert atmosphere * Residual organic gasification by a non-oxidising gas (steam or carbon dioxide) at elevated temperatures () The heat treatment stage utilises the exothermic nature of adsorption and results in desorption, partial cracking (chemistry), cracking and polymerization of the adsorbed organics. The final step aims to remove charred organic residue formed in the porous structure in the previous stage and re-expose the porous carbon structure regenerating its original surface characteristics. After treatment the adsorption column can be reused. Per adsorption-thermal regeneration cycle between 5–15 wt% of the carbon bed is burnt off resulting in a loss of adsorptive capacity. Thermal regeneration is a high energy process due to the high required temperatures making it both an energetically and commercially expensive process. Plants that rely on thermal regeneration of activated carbon have to be of a certain size before it is economically viable to have regeneration facilities onsite. As a result, it is common for smaller waste treatment sites to ship their activated carbon cores to specialised facilities for regeneration.


Other regeneration techniques

Current concerns with the high energy/cost nature of thermal regeneration of activated carbon has encouraged research into alternative regeneration methods to reduce the environmental impact of such processes. Though several of the regeneration techniques cited have remained areas of purely academic research, some alternatives to thermal regeneration systems have been employed in industry. Current alternative regeneration methods are: * TSA (thermal swing adsorption) and/or PSA (pressure swing adsorption) processes: through convection (heat transfer) using steam, "hot" inert gas (typically heated
nitrogen Nitrogen is the chemical element with the symbol N and atomic number 7. Nitrogen is a nonmetal and the lightest member of group 15 of the periodic table, often called the pnictogens. It is a common element in the universe, estimated at se ...
(150–250 °C (302–482 °F))), or
vacuum A vacuum is a space devoid of matter. The word is derived from the Latin adjective ''vacuus'' for "vacant" or " void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. Physicists often di ...
(combining TSA and PSA processes) in situ regeneration * MWR (microwave regeneration) * Chemical and solvent regeneration * Microbial regeneration * Electrochemical regeneration * Ultrasonic regeneration * Wet air oxidation


See also

* Activated charcoal cleanse * Biochar * Bamboo charcoal * Binchōtan * Bone char * Carbon filtering * Carbocatalysis * Conjugated microporous polymer * Hydrogen storage * Kværner-process * Onboard refueling vapor recovery


References


External links


"Imaging the atomic structure of activated carbon"
– ''Journal of Physics: Condensed Matter''
"How Does Activated Carbon Work?"
at ''Slate (magazine), Slate''
"Worshiping the False Idols of Wellness"
on activated charcoal as a useless wellness practice at ''The New York Times'' {{DEFAULTSORT:Activated Carbon Allotropes of carbon Filters Toxicology treatments Excipients World Health Organization essential medicines Gas technologies Charcoal