2195

aluminium alloy An aluminium alloy (or aluminum alloy; see spelling differences) is an alloy in which aluminium (Al) is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon, tin, nickel and zinc. There are two principal ...

is an alloy in the wrought aluminium-copper family (2000 or 2xxx series). It is one of the Weldalite family of

Aluminium–lithium alloy Aluminium–lithium alloys (Al–Li alloys) are a set of alloys of aluminium and lithium, often also including copper and zirconium. Since lithium is the least dense elemental metal, these alloys are significantly less dense than aluminium. Commerc ...

s. It is one of the most complex grades in the 2000 series, with at least 91.9%

aluminium Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. I ...

by weight. 2195 aluminium can be alternately referred to by the UNS designation A92195.

Properties

Like most other aluminium-copper alloys, 2195 is a high-strength alloy, with bad workability, and poor corrosion resistance. Being highly alloyed, it tends to fall on the higher strength and lower corrosion resistance side. As a wrought alloy, it is not used in

casting Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected ...

. It can be welded, particularly by

friction stir welding Friction stir welding (FSW) is a solid-state joining process that uses a non-consumable tool to join two facing workpieces without melting the workpiece material. Heat is generated by friction between the rotating tool and the workpiece material ...

, and is fracture resistant at cryogenic temperatures.

Applications

The high strength to weight ratio of this alloy has resulted in its aerospace applications such as the Space Shuttle Super Lightweight external tank.Super Lightweight External Tank
NASA, retrieved 12 Dec 2013. It is 30 % stronger and 5 % less dense than the 2219 alloy used in the original

Space Shuttle external tank The Space Shuttle external tank (ET) was the component of the Space Shuttle launch vehicle that contained the liquid hydrogen fuel and liquid oxygen oxidizer. During lift-off and ascent it supplied the fuel and oxidizer under pressure to the ...

. 2195 is used for the propellant tanks of the

Falcon 9 Full Thrust Falcon 9 Full Thrust (also known as Falcon 9 v1.2, with variants Block 1 to Block 5) is a partially reusable medium-lift launch vehicle, designed and manufactured by SpaceX. Designed in 2014–2015, Falcon 9 Full Thrust began launch operations ...

orbital launcher, and for the new ULA

Vulcan Vulcan may refer to: Mythology * Vulcan (mythology), the god of fire, volcanoes, metalworking, and the forge in Roman mythology Arts, entertainment and media Film and television * Vulcan (''Star Trek''), name of a fictional race and their home p ...

first stage.

Chemical Composition

The alloy composition of 2195 aluminium is:2195 Aluminum Composition Spec
/ref> *

Aluminium Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. I ...

: 91.9 to 94.9% *

Copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...

: 3.7 to 4.3% *

Lithium Lithium (from el, λίθος, lithos, lit=stone) is a chemical element with the symbol Li and atomic number 3. It is a soft, silvery-white alkali metal. Under standard conditions, it is the least dense metal and the least dense solid el ...

: 0.8 to 1.2% *

Magnesium Magnesium is a chemical element with the symbol Mg and atomic number 12. It is a shiny gray metal having a low density, low melting point and high chemical reactivity. Like the other alkaline earth metals (group 2 of the periodic ta ...

: 0.25 to 0.8% *

Silver Silver is a chemical element with the Symbol (chemistry), symbol Ag (from the Latin ', derived from the Proto-Indo-European wikt:Reconstruction:Proto-Indo-European/h₂erǵ-, ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, whi ...

: 0.25 to 0.6% *

Zirconium Zirconium is a chemical element with the symbol Zr and atomic number 40. The name ''zirconium'' is taken from the name of the mineral zircon, the most important source of zirconium. The word is related to Persian '' zargun'' (zircon; ''zar-gun'', ...

: 0.08 to 0.16% *

Iron Iron () is a chemical element with symbol Fe (from la, ferrum) and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, right in f ...

: 0.15% max *

Silicon Silicon is a chemical element with the symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic luster, and is a tetravalent metalloid and semiconductor. It is a member of group 14 in the periodic tab ...

: 0.12% max *

Titanium Titanium is a chemical element with the symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in ...

: 0.1% max *

Zinc Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodi ...

: 0.25% max * Residuals: 0.15% max

References

Aluminium alloy table

{{Aluminium alloys Aluminium alloys