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Fibre cement is a composite building and construction material, used mainly in roofing and facade products because of its strength and durability. One common use is in
fiber cement siding Fiber cement siding ("fibre cement cladding" in the United Kingdom and "fibro" in Australia) is a building material used to cover the exterior of a building in both commercial and domestic applications. Fiber cement is a composite material m ...
on buildings.


Material description

The term "cement" originates from the
Latin Latin (, or , ) is a classical language belonging to the Italic languages, Italic branch of the Indo-European languages. Latin was originally a dialect spoken in the lower Tiber area (then known as Latium) around present-day Rome, but through ...
word "''Caementum''", which signifies chopped stone. Cement describes a substance which will react chemically with water and develop into a material as hard as stone. In fibre cement there is a fibre reinforcement, which contributes to making the fibre-cement material even stronger. Together with a carefully planned production process, fibre cement makes it possible to develop strong and long lasting
construction materials This is a list of building materials. Many types of building materials are used in the construction industry to create buildings and structures. These categories of materials and products are used by architects and construction project managers ...
. Today fibre cement is considered as a material physically suited for construction products such as cladding and roofing. It is primarily due to its function, performance and commercial value. Fibre cement flat sheet classified, by accredited laboratories, as Category A according to BS EN 12467:2012+A2:2018 Fibre-cement flat sheets – Product specification and test methods are sheets which are intended for applications where they may be subject to heat, high moisture and severe frost. While the best possible Reaction to Fire Classifications are A1 (construction applications) and A1Fl (flooring applications) respectively, both of which mean "non-combustible" according to EN 13501-1: 2007, as classified by a notified laboratory in Europe, some fibre cement boards only come with Fire Classification of A2 (limited combustibility) or even lower classifications, if they are tested at all.


Material history

Fibre-reinforced cement-products were invented in the late 19th century by the Austrian Ludwig Hatschek. He mixed 90%
cement A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixe ...
and 10%
asbestos Asbestos () is a naturally occurring fibrous silicate mineral. There are six types, all of which are composed of long and thin fibrous crystals, each fibre being composed of many microscopic "fibrils" that can be released into the atmosphere b ...
fibres with water and ran it through a
cardboard Cardboard is a generic term for heavy paper-based products. The construction can range from a thick paper known as paperboard to corrugated fiberboard which is made of multiple plies of material. Natural cardboards can range from grey to light b ...
machine, forming strong thin sheets. Originally, the reinforcing fibres were of asbestos and the material was commonly used as siding in house buildings due to its low cost, fire-resistance, water tightness, light weight, and other useful properties. In the 1970s it became widely acknowledged that exposure to asbestos is harmful to
health Health, according to the World Health Organization, is "a state of complete physical, mental and social well-being and not merely the absence of disease and infirmity".World Health Organization. (2006)''Constitution of the World Health Organ ...
, being directly related to a number of life-threatening diseases including,
asbestosis Asbestosis is long-term inflammation and scarring of the lungs due to asbestos fibers. Symptoms may include shortness of breath, cough, wheezing, and chest tightness. Complications may include lung cancer, mesothelioma, and pulmonary heart ...
, pleural mesothelioma (lung) and peritoneal mesothelioma (abdomen). Consequently, asbestos use was progressively prohibited and safer
fibre Fiber or fibre (from la, fibra, links=no) is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporate ...
alternatives were developed, principally
cellulose Cellulose is an organic compound with the formula , a polysaccharide consisting of a linear chain of several hundred to many thousands of β(1→4) linked D-glucose units. Cellulose is an important structural component of the primary cell wa ...
, to allow continued exploitation of the widely acknowledged advantages of fibre cement. Fibre cement products were amongst the last materials available to have contained large quantities of asbestos. The asbestos fibres are intimately bound to the cement matrix and were considered to be immobilized in the cement and therefore less prone to be released in the environment, suspended in the air, and inhaled in the
lung The lungs are the primary organs of the respiratory system in humans and most other animals, including some snails and a small number of fish. In mammals and most other vertebrates, two lungs are located near the backbone on either side of ...
than in other materials or applications, such as
thermal insulation Thermal insulation is the reduction of heat transfer (i.e., the transfer of thermal energy between objects of differing temperature) between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with ...
or flocking, in which loose asbestos fibres were used. However, asbestos fibres are inevitably released during
machining Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes ...
of the fibre-cement products, and by long-term erosion of the material after it has been exposed to atmospheric
weathering Weathering is the deterioration of rocks, soils and minerals as well as wood and artificial materials through contact with water, atmospheric gases, and biological organisms. Weathering occurs '' in situ'' (on site, with little or no movement ...
and
wind Wind is the natural movement of air or other gases relative to a planet's surface. Winds occur on a range of scales, from thunderstorm flows lasting tens of minutes, to local breezes generated by heating of land surfaces and lasting a few ...
, which causes the cement to
degrade Degradation may refer to: Science * Degradation (geology), lowering of a fluvial surface by erosion * Degradation (telecommunications), of an electronic signal * Biodegradation of organic substances by living organisms * Environmental degradatio ...
. Occupational health concerns and the protection of workers in the fibre-cement
factories A factory, manufacturing plant or a production plant is an industrial facility, often a complex consisting of several buildings filled with machinery, where workers manufacture items or operate machines which process each item into another. T ...
have finally led to the progressive elimination of asbestos from these products. Users of fibre cement boards who seek high performance and reliable green building materials should source products that have been tested by accredited laboratories and proven to be 100% free from asbestos or other harmful materials such as
sepiolite Sepiolite, also known in English by the German name meerschaum ( , ; ; meaning "sea foam"), is a soft white clay mineral, often used to make tobacco pipes (known as meerschaum pipes). A complex magnesium silicate, a typical chemical formula f ...
, inorganic fibre or
formaldehyde Formaldehyde ( , ) ( systematic name methanal) is a naturally occurring organic compound with the formula and structure . The pure compound is a pungent, colourless gas that polymerises spontaneously into paraformaldehyde (refer to section ...
.


Material usage

Fibre cement is a main component of long-lasting
building material Building material is material used for construction. Many naturally occurring substances, such as clay, rocks, sand, wood, and even twigs and leaves, have been used to construct buildings. Apart from naturally occurring materials, many man- ...
s. The main application areas are roofing and
cladding Cladding is an outer layer of material covering another. It may refer to the following: *Cladding (boiler), the layer of insulation and outer wrapping around a boiler shell *Cladding (construction), materials applied to the exterior of buildings ...
. The list below gives some common applications. Internal cladding: * Wet room applications –
tile Tiles are usually thin, square or rectangular coverings manufactured from hard-wearing material such as ceramic, stone, metal, baked clay, or even glass. They are generally fixed in place in an array to cover roofs, floors, walls, edges, or ...
backer boards *
Fire protection Fire protection is the study and practice of mitigating the unwanted effects of potentially destructive fires. It involves the study of the behaviour, compartmentalisation, suppression and investigation of fire and its related emergencies, as we ...
*
Partition wall A wall is a structure and a surface that defines an area; carries a load; provides security, Shelter in place, shelter, or soundproofing; or, is decorative. There are many kinds of walls, including: * Walls in buildings that form a fundamental ...
s *
Window sill A windowsill (also written window sill or window-sill, and less frequently in British English, cill) is the horizontal structure or surface at the bottom of a window. Window sills serve to structurally support and hold the window in place. The ...
s *
Ceiling A ceiling is an overhead interior surface that covers the upper limits of a room. It is not generally considered a structural element, but a finished surface concealing the underside of the roof structure or the floor of a story above. Ceilings ...
s and
floor A floor is the bottom surface of a room or vehicle. Floors vary from simple dirt in a cave to many layered surfaces made with modern technology. Floors may be stone, wood, bamboo, metal or any other material that can support the expected load ...
s External cladding: * Flat sheets as base and/or architectural facing * Flat sheets for e.g. wind shields, wall copings, and soffits *
Corrugated The term corrugated, describing a series of parallel ridges and furrows, may refer to the following: Materials *Corrugated fiberboard, also called corrugated cardboard *Corrugated galvanised iron, a building material composed of sheets of cold-r ...
sheets * Slates as architectural full and partial facing * Underroof *
Plank Plank may refer to: * Plank (wood), flat, elongated, and rectangular timber with parallel faces * Plank (exercise), an isometric exercise for the abdominal muscles *Martins Creek (Kentucky), the location of Plank post office * ''The Plank'' (1967 f ...
s Roofing: *
Slate Slate is a fine-grained, foliated, homogeneous metamorphic rock derived from an original shale-type sedimentary rock composed of clay or volcanic ash through low-grade regional metamorphism. It is the finest grained foliated metamorphic rock. ...
s * Corrugated sheets Along with the above applications, fibre cement boards can be used for a Mezzanine floor, Facade, External fins, Deck covering, Roof Underlay, Acoustix etc. Fibre-cement products have found wide usage in various sectors of construction: industrial, agricultural, domestic and residential buildings, mainly in roofing and cladding applications, for new constructions and
refurbishment Refurbishment may refer to: *Refurbishment (electronics) *Antiques restoration *Automotive restoration See also * Conservation and restoration of immovable cultural property *Reconstruction (architecture) *Remanufacturing *Renovation Ren ...
projects.


References


External links


Fibre Cement Guide
{{Authority control Asbestos Building materials Cement Composite materials Roofing materials Fibre-reinforced cementitious materials