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A control loop is the fundamental building block of industrial control systems. It consists of all the physical components and control functions necessary to automatically adjust the value of a measured process variable (PV) to equal the value of a desired set-point (SP). It includes the process sensor, the controller function, and the final control element (FCE) which are all required for automatic control.
The accompanying diagram shows a control loop with a single PV input, a control function, and the control output (CO) which modulates the action of the final control element (FCE) to alter the value of the manipulated variable (MV). In this example, a flow control loop is shown, but can be level, temperature, or any one of many process parameters which need to be controlled. The control function shown is an "intermediate type" such as a PID controller which means it can generate a full range of output signals anywhere between 0-100%, rather than just an on/off signal.
In this example, the value of the PV is always the same as the MV, as they are in series in the pipeline. However, if the feed from the valve was to a tank, and the controller function was to control the level using the fill valve, the PV would be the tank level, and the MV would be the flow to the tank.
The controller function can be a discrete controller or a function block in a computerised control system such as a distributed control system or a
Application
The accompanying diagram shows a control loop with a single PV input, a control function, and the control output (CO) which modulates the action of the final control element (FCE) to alter the value of the manipulated variable (MV). In this example, a flow control loop is shown, but can be level, temperature, or any one of many process parameters which need to be controlled. The control function shown is an "intermediate type" such as a PID controller which means it can generate a full range of output signals anywhere between 0-100%, rather than just an on/off signal.
In this example, the value of the PV is always the same as the MV, as they are in series in the pipeline. However, if the feed from the valve was to a tank, and the controller function was to control the level using the fill valve, the PV would be the tank level, and the MV would be the flow to the tank.
The controller function can be a discrete controller or a function block in a computerised control system such as a distributed control system or a programmable logic controller
A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity t ...
. In all cases, a control loop diagram is a very convenient and useful way of representing the control function and its interaction with plant. In practice at a process control level, control loops are normally abbreviated using standard symbols in a Piping and instrumentation diagram, which shows all elements of the process measurement and control based on a process flow diagram
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between ''major'' equipment of a plant facility and does ...
.
At a detailed level the control loop connection diagram is created to show the electrical and pneumatic connections. This greatly aids diagnostics and repair, as all the connections for a single control function are on one diagram.
Loop and control equipment tagging
To aid unique identification of equipment, each loop and its elements are identified by a "tagging" system and each element has a unique tag identification. Based on the standardsANSI
The American National Standards Institute (ANSI ) is a private non-profit organization that oversees the development of voluntary consensus standards for products, services, processes, systems, and personnel in the United States. The organi ...
/ISA
Isa or ISA may refer to:
Places
* Isa, Amur Oblast, Russia
* Isa, Kagoshima, Japan
* Isa, Nigeria
* Isa District, Kagoshima, former district in Japan
* Isa Town, middle class town located in Bahrain
* Mount Isa, Queensland, Australia
* Mount ...
S5.1 and ISO 14617-6, the identifications consist of up to 5 letters.
The first identification letter is for the measured value, the second is a modifier, 3rd indicates the passive/readout function, 4th - active/output function, and the 5th is the function modifier. This is followed by loop number, which is unique to that loop.
For instance, FIC045 means it is the Flow Indicating Controller in control loop 045. This is also known as the "tag" identifier of the field device, which is normally given to the location and function of the instrument. The same loop may have FT045 - which is the flow transmitter in the same loop.
For reference designation of any equipment in industrial systems the standard IEC 61346 (''Industrial systems, installations and equipment and industrial products — Structuring principles and reference
References
{{reflist Control engineering Control loop theory