Overhead . The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm">power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm
A wire is a flexible strand of
metal
A metal (from Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electricity and heat relatively well. Metals are typicall ...
.
Wire is commonly formed by
drawing
Drawing is a form of visual art in which an artist uses instruments to mark paper or other two-dimensional surface. Drawing instruments include graphite pencils, pen and ink, various kinds of paints, inked brushes, colored pencils, crayons, ...
the metal through a hole in a
die
Die, as a verb, refers to death, the cessation of life.
Die may also refer to:
Games
* Die, singular of dice, small throwable objects used for producing random numbers
Manufacturing
* Die (integrated circuit), a rectangular piece of a semicondu ...
or
draw plate
A draw plate is type of die consisting of a hardened steel plate with one or more holes through which wire is drawn to make it thinner. A typical plate will have twenty to thirty holes so a wide range of diameters can be drawn.
With a mandrel, a ...
.
Wire gauge
Wire gauge is a measurement of wire diameter. This determines the amount of electric current the wire can safely carry, as well as its electrical resistance and weight.
Types of wire gauge
Wire gauges may be broadly divided into two groups, th ...
s come in various standard sizes, as expressed in terms of a
gauge number or
cross-sectional area
In geometry and science, a cross section is the non-empty intersection of a solid body in three-dimensional space with a plane, or the analog in higher-dimensional spaces. Cutting an object into slices creates many parallel cross-sections. The ...
.
Wires are used to bear mechanical
load
Load or LOAD may refer to:
Aeronautics and transportation
*Load factor (aeronautics), the ratio of the lift of an aircraft to its weight
*Passenger load factor, the ratio of revenue passenger miles to available seat miles of a particular transpo ...
s, often in the form of
wire rope
Steel wire rope (right hand lang lay)
Wire rope is several strands of metal wire twisted into a helix forming a composite
''rope'', in a pattern known as ''laid rope''. Larger diameter wire rope consists of multiple strands of such laid rope in a ...
. In
electricity
Electricity is the set of physical phenomena associated with the presence and motion of matter that has a property of electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described ...
and
telecommunications signals, a "wire" can refer to an
electrical cable
An electrical cable is an assembly of one or more wires running side by side or bundled, which is used to carry electric current.
One or more electrical cables and their corresponding connectors may be formed into a ''cable assembly'', which ...
, which can contain a "solid core" of a single wire or separate strands in stranded or braided forms.
Usually
cylindrical
A cylinder (from ) has traditionally been a three-dimensional solid, one of the most basic of curvilinear geometric shapes. In elementary geometry, it is considered a prism with a circle as its base.
A cylinder may also be defined as an infini ...
in geometry, wire can also be made in square, hexagonal, flattened rectangular, or other cross-sections, either for decorative purposes, or for technical purposes such as high-efficiency
voice coil
A voice coil (consisting of a former, collar, and winding) is the coil of wire attached to the apex of a loudspeaker cone. It provides the motive force to the cone by the reaction of a magnetic field to the current passing through it. The term ...
s in
loudspeaker
A loudspeaker (commonly referred to as a speaker or speaker driver) is an electroacoustic transducer that converts an electrical audio signal into a corresponding sound. A ''speaker system'', also often simply referred to as a "speaker" or " ...
s. Edge-wound
coil spring
A selection of conical coil springs
The most common type of spring is the coil spring, which is made out of a long piece of metal that is wound around itself.
Coil springs were in use in Roman times, evidence of this can be found in bronze Fib ...
s, such as the
Slinky
The Slinky is a helical spring toy invented by Richard James in the early 1940s. It can perform a number of tricks, including travelling down a flight of steps end-over-end as it stretches and re-forms itself with the aid of gravity and its ow ...
toy, are made of special flattened wire.
History
upleft, ">Wire wrapped jewelry
In
antiquity
Antiquity or Antiquities may refer to:
Historical objects or periods Artifacts
*Antiquities, objects or artifacts surviving from ancient cultures
Eras
Any period before the European Middle Ages (5th to 15th centuries) but still within the histo ...
,
jewelry
Jewellery ( UK) or jewelry (U.S.) consists of decorative items worn for personal adornment, such as brooches, rings, necklaces, earrings, pendants, bracelets, and cufflinks. Jewellery may be attached to the body or the clothes. From a western ...
often contains large amounts of wire in the form of chains and applied decoration that is accurately made and which must have been produced by some efficient, if not technically advanced, means. In some cases, strips cut from metal sheet were made into wire by pulling them through perforations in stone beads. This causes the strips to fold round on themselves to form thin tubes. This strip drawing technique was in use in
Egypt
Egypt ( ar, مصر , ), officially the Arab Republic of Egypt, is a transcontinental country spanning the northeast corner of Africa and southwest corner of Asia via a land bridge formed by the Sinai Peninsula. It is bordered by the Mediter ...
by the
2nd Dynasty
The Second Dynasty of ancient Egypt (or Dynasty II, c. 2890 – c. 2686 BC) is the latter of the two dynasties of the Egyptian Archaic Period, when the seat of government was centred at Thinis. It is most known for its last ruler, ...
(c. 2890 – c. 2686
BCE
Common Era (CE) and Before the Common Era (BCE) are year notations for the Gregorian calendar (and its predecessor, the Julian calendar), the world's most widely used calendar era. Common Era and Before the Common Era are alternatives to the or ...
). From the middle of the 2nd millennium BCE most of the
gold
Gold is a chemical element with the symbol Au (from la, aurum) and atomic number 79. This makes it one of the higher atomic number elements that occur naturally. It is a bright, slightly orange-yellow, dense, soft, malleable, and ductile met ...
wires in
jewellery
Jewellery ( UK) or jewelry (U.S.) consists of decorative items worn for personal adornment, such as brooches, rings, necklaces, earrings, pendants, bracelets, and cufflinks. Jewellery may be attached to the body or the clothes. From a wester ...
are characterised by seam lines that follow a spiral path along the wire. Such twisted strips can be converted into solid round wires by rolling them between flat surfaces or the strip wire drawing method. The strip twist wire manufacturing method was superseded by
drawing
Drawing is a form of visual art in which an artist uses instruments to mark paper or other two-dimensional surface. Drawing instruments include graphite pencils, pen and ink, various kinds of paints, inked brushes, colored pencils, crayons, ...
in the ancient
Old World
The "Old World" is a term for Afro-Eurasia that originated in Europe , after Europeans became aware of the existence of the Americas. It is used to contrast the continents of Africa, Europe, and Asia, which were previously thought of by the ...
sometime between about the 8th and 10th centuries AD. There is some evidence for the use of drawing further East prior to this period.
Square and hexagonal wires were possibly made using a
swaging
Swaging () is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked.
The term swage may apply to the process (verb) o ...
technique. In this method a metal rod was struck between grooved metal blocks, or between a grooved punch and a grooved metal
anvil
An anvil is a metalworking tool consisting of a large block of metal (usually forged or cast steel), with a flattened top surface, upon which another object is struck (or "worked").
Anvils are as massive as practical, because the higher th ...
. Swaging is of great antiquity, possibly dating to the beginning of the 2nd millennium BCE in Egypt and in the
Bronze
Bronze is an alloy consisting primarily of copper, commonly with about 12–12.5% tin and often with the addition of other metals (including aluminium, manganese, nickel, or zinc) and sometimes non-metals, such as phosphorus, or metalloids such ...
and
Iron Age
The Iron Age is the final epoch of the three-age division of the prehistory and protohistory of humanity. It was preceded by the Stone Age (Paleolithic, Mesolithic, Neolithic) and the Bronze Age (Chalcolithic). The concept has been mostly appl ...
s in Europe for
torc
A torc, also spelled torq or torque, is a large rigid or stiff neck ring in metal, made either as a single piece or from strands twisted together. The great majority are open at the front, although some had hook and ring closures and a few had ...
s and
fibulae
The fibula or calf bone is a leg bone on the lateral side of the tibia, to which it is connected above and below. It is the smaller of the two bones and, in proportion to its length, the most slender of all the long bones. Its upper extremity is ...
. Twisted square-section wires are a very common
filigree
Filigree (also less commonly spelled ''filagree'', and formerly written ''filigrann'' or ''filigrene'') is a form of intricate metalwork used in jewellery and other small forms of metalwork.
In jewellery, it is usually of gold and silver, ma ...
decoration in early
Etruscan __NOTOC__
Etruscan may refer to:
Ancient civilization
*The Etruscan language, an extinct language in ancient Italy
*Something derived from or related to the Etruscan civilization
**Etruscan architecture
**Etruscan art
**Etruscan cities
**Etruscan ...
jewelry.
In about the middle of the 2nd millennium BCE, a new category of decorative tube was introduced which imitated a line of granules. True beaded wire, produced by mechanically distorting a round-section wire, appeared in the
Eastern Mediterranean
Eastern Mediterranean is a loose definition of the eastern approximate half, or third, of the Mediterranean Sea, often defined as the countries around the Levantine Sea.
It typically embraces all of that sea's coastal zones, referring to communi ...
and Italy in the seventh century BCE, perhaps disseminated by the
Phoenicia
Phoenicia () was an ancient thalassocratic civilization originating in the Levant region of the eastern Mediterranean, primarily located in modern Lebanon. The territory of the Phoenician city-states extended and shrank throughout their histor ...
ns. Beaded wire continued to be used in jewellery into modern times, although it largely fell out of favour in about the tenth century CE when two drawn round wires, twisted together to form what are termed 'ropes', provided a simpler-to-make alternative. A forerunner to beaded wire may be the notched strips and wires which first occur from around 2000 BCE in
Anatolia
Anatolia, tr, Anadolu Yarımadası), and the Anatolian plateau, also known as Asia Minor, is a large peninsula in Western Asia and the westernmost protrusion of the Asian continent. It constitutes the major part of modern-day Turkey. The re ...
.
![Sophie Ryder's](https://upload.wikimedia.org/wikipedia/commons/1/17/Sophie_Ryder%27s_%22Sitting%22_%28side_view%29.jpg)
Wire was
drawn in England from the medieval period. The wire was used to make
wool cards and pins, manufactured goods whose import was prohibited by
Edward IV
Edward IV (28 April 1442 – 9 April 1483) was King of England from 4 March 1461 to 3 October 1470, then again from 11 April 1471 until his death in 1483. He was a central figure in the Wars of the Roses, a series of civil wars in England ...
in 1463. The first wire mill in Great Britain was established at
Tintern
Tintern ( cy, Tyndyrn) is a village in the community (Wales), community of Wye Valley (community), Wye Valley, on the west bank of the River Wye in Monmouthshire, Wales, close to the border with England, about north of Chepstow. It is popular w ...
in about 1568 by the founders of the
Company of Mineral and Battery Works
The Company of Mineral and Battery Works was, (with the Society of the Mines Royal), one of two mining monopolies created by Elizabeth I. The Company's rights were based on a patent granted to William Humfrey on 17 September 1565. This was replac ...
, who had a
monopoly
A monopoly (from Greek language, Greek el, μόνος, mónos, single, alone, label=none and el, πωλεῖν, pōleîn, to sell, label=none), as described by Irving Fisher, is a market with the "absence of competition", creating a situati ...
on this. Apart from their second wire mill at nearby Whitebrook, there were no other wire mills before the second half of the 17th century. Despite the existence of mills, the drawing of wire down to fine sizes continued to be done manually.
According to a description in the early 20th century, "
re is usually drawn of cylindrical form; but it may be made of any desired section by varying the outline of the holes in the draw-plate through which it is passed in the process of manufacture. The
draw-plate or
die
Die, as a verb, refers to death, the cessation of life.
Die may also refer to:
Games
* Die, singular of dice, small throwable objects used for producing random numbers
Manufacturing
* Die (integrated circuit), a rectangular piece of a semicondu ...
is a piece of hard cast-iron or hard steel, or for fine work it may be a
diamond
Diamond is a Allotropes of carbon, solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. Another solid form of carbon known as graphite is the Chemical stability, chemically stable form of car ...
or a
ruby
A ruby is a pinkish red to blood-red colored gemstone, a variety of the mineral corundum ( aluminium oxide). Ruby is one of the most popular traditional jewelry gems and is very durable. Other varieties of gem-quality corundum are called sa ...
. The object of utilising precious stones is to enable the dies to be used for a considerable period without losing their size, and so producing wire of incorrect diameter. Diamond dies must be rebored when they have lost their original diameter of hole, but metal dies are brought down to size again by hammering up the hole and then drifting it out to correct diameter with a punch."
Production
![RG-59](https://upload.wikimedia.org/wikipedia/commons/7/73/RG-59.jpg)
Wire is often reduced to the desired diameter and properties by repeated
drawing
Drawing is a form of visual art in which an artist uses instruments to mark paper or other two-dimensional surface. Drawing instruments include graphite pencils, pen and ink, various kinds of paints, inked brushes, colored pencils, crayons, ...
through progressively smaller dies, or traditionally holes in
draw plate
A draw plate is type of die consisting of a hardened steel plate with one or more holes through which wire is drawn to make it thinner. A typical plate will have twenty to thirty holes so a wide range of diameters can be drawn.
With a mandrel, a ...
s. After a number of passes the wire may be
annealed to facilitate more drawing or, if it is a finished product, to maximise ductility and
conductivity
Conductivity may refer to:
*Electrical conductivity, a measure of a material's ability to conduct an electric current
**Conductivity (electrolytic), the electrical conductivity of an electrolyte in solution
**Ionic conductivity (solid state), elec ...
.
Electrical wire
Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure.
Wiring is subject to safety standards for design and installation. Allowable ...
s are usually covered with
insulating materials
This is a list of insulation materials used around the world.
Typical R-values are given for various materials and structures as approximations based on the average of available figures and are sorted by lowest value.'' R-value at 1 n'' giv ...
, such as plastic, rubber-like polymers, or varnish. Insulating and jacketing of wires and cables is nowadays done by passing them through an extruder. Formerly, materials used for insulation included treated cloth or paper and various oil-based products. Since the mid-1960s, plastic and
polymer
A polymer (; Greek '' poly-'', "many" + ''-mer'', "part")
is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...
s exhibiting properties similar to rubber have predominated.
Two or more wires may be wrapped concentrically, separated by insulation, to form
coaxial cable
Coaxial cable, or coax (pronounced ) is a type of electrical cable consisting of an inner conductor surrounded by a concentric conducting shield, with the two separated by a dielectric ( insulating material); many coaxial cables also have a p ...
. The wire or cable may be further protected with substances like
paraffin Paraffin may refer to:
Substances
* Paraffin wax, a white or colorless soft solid that is used as a lubricant and for other applications
* Liquid paraffin (drug), a very highly refined mineral oil used in cosmetics and for medical purposes
* Alkane ...
, some kind of preservative compound, bitumen,
lead
Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cu ...
, aluminum sheathing, or steel taping. Stranding or covering machines wind material onto wire which passes through quickly. Some of the smallest machines for cotton covering have a large drum, which grips the wire and moves it through toothed gears; the wire passes through the centre of disks mounted above a long bed, and the disks carry each a number of
bobbin
A bobbin or spool is a spindle or cylinder, with or without flanges, on which yarn, thread, wire, tape or film is wound. Bobbins are typically found in industrial textile machinery, as well as in sewing machines, fishing reels, tape measure ...
s varying from six to twelve or more in different machines. A supply of covering material is wound on each bobbin, and the end is led on to the wire, which occupies a central position relatively to the bobbins; the latter being revolved at a suitable speed bodily with their disks, the cotton is consequently served on to the wire, winding in spiral fashion so as to overlap. If many strands are required the disks are duplicated, so that as many as sixty spools may be carried, the second set of strands being laid over the first.
For heavier cables that are used for
electric light
An electric light, lamp, or light bulb is an electrical component that produces light. It is the most common form of artificial lighting. Lamps usually have a base made of ceramic, metal, glass, or plastic, which secures the lamp in the soc ...
and power as well as submarine cables, the machines are somewhat different in construction. The wire is still carried through a hollow shaft, but the bobbins or spools of covering material are set with their spindles at right angles to the axis of the wire, and they lie in a circular cage which rotates on rollers below. The various strands coming from the spools at various parts of the circumference of the cage all lead to a disk at the end of the hollow shaft. This disk has perforations through which each of the strands pass, thence being immediately wrapped on the cable, which slides through a bearing at this point. Toothed gears having certain definite ratios are used to cause the winding drum for the cable and the cage for the spools to rotate at suitable relative speeds which do not vary. The cages are multiplied for stranding with many tapes or strands, so that a machine may have six bobbins on one cage and twelve on the other.
Forms
Solid
Solid wire, also called solid-core or single-strand wire, consists of one piece of metal wire. Solid wire is useful for wiring breadboards. Solid wire is cheaper to manufacture than stranded wire and is used where there is little need for flexibility in the wire. Solid wire also provides mechanical ruggedness; and, because it has relatively less surface area which is exposed to attack by corrosives, protection against the environment.
Stranded
Stranded wire">copper wire
Stranded wire is composed of a number of small wires bundled or wrapped together to form a larger conductor. Stranded wire is more flexible than solid wire of the same total cross-sectional area. Stranded wire is used when higher resistance to
metal fatigue
In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts o ...
is required. Such situations include connections between
circuit boards
A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a laminated sandwich struct ...
in multi-printed-circuit-board devices, where the rigidity of solid wire would produce too much stress as a result of movement during assembly or servicing;
A.C. line cords for appliances; musical instrument cables; computer mouse cables; welding electrode cables; control cables connecting moving machine parts; mining machine cables; trailing machine cables; and numerous others. At high frequencies, current travels near the surface of the wire because of the ''
skin effect
Skin effect is the tendency of an alternating electric current (AC) to become distributed within a conductor such that the current density is largest near the surface of the conductor and decreases exponentially with greater depths in the co ...
'', resulting in increased power loss in the wire. Stranded wire might seem to reduce this effect, since the total surface area of the strands is greater than the surface area of the equivalent solid wire, but ordinary stranded wire does not reduce the skin effect because all the strands are short-circuited together and behave as a single conductor. A stranded wire will have higher resistance than a solid wire of the same diameter because the cross-section of the stranded wire is not all copper; there are unavoidable gaps between the strands (this is the
circle packing
In geometry, circle packing is the study of the arrangement of circles (of equal or varying sizes) on a given surface such that no overlapping occurs and so that no circle can be enlarged without creating an overlap. The associated ''packing den ...
problem for
circles within a circle). A stranded wire with the same cross-section of conductor as a solid wire is said to have the same
equivalent gauge and is always a larger diameter. However, for many high-frequency applications, ''
proximity effect Proximity effect may refer to:
* Proximity effect (atomic physics)
*Proximity effect (audio), an increase in bass or low frequency response when a sound source is close to a microphone
* ''Proximity Effect'' (comics), a comic book series written by ...
'' is more severe than skin effect, and in some limited cases, simple stranded wire can reduce proximity effect. For better performance at high frequencies,
litz wire
Litz wire is a particular type of multistrand wire or cable used in electronics to carry alternating current (AC) at radio frequencies. The wire is designed to reduce the skin effect and proximity effect losses in conductors used at frequencies ...
, which has the individual strands insulated and twisted in special patterns, may be used.
The more individual wire strands in a wire bundle, the more flexible, kink-resistant, break-resistant, and stronger the wire becomes. However, more strands increases manufacturing complexity and cost. For
geometrical reasons, the lowest number of strands usually seen is 7: one in the middle, with 6 surrounding it in close contact. The next level up is 19, which is another layer of 12 strands on top of the 7. After that the number varies, but 37 and 49 are common, then in the 70 to 100 range (the number is no longer exact). Larger numbers than that are typically found only in very large cables. For application where the wire moves, 19 is the lowest that should be used (7 should only be used in applications where the wire is placed and then does not move), and 49 is much better. For applications with constant repeated movement, such as assembly robots and
headphone
Headphones are a pair of small loudspeaker drivers worn on or around the head over a user's ears. They are electroacoustic transducers, which convert an electrical signal to a corresponding sound. Headphones let a single user listen to an au ...
wires, 70 to 100 is mandatory . For applications that need even more flexibility, even more strands are used (welding cables are the usual example, but also any application that needs to move wire in tight areas). One example is a 2/0 wire made from 5,292 strands of
No. 36 gauge
Wire gauge is a measurement of wire diameter. This determines the amount of electric current the wire can safely carry, as well as its electrical resistance and weight.
Types of wire gauge
Wire gauges may be broadly divided into two groups, t ...
wire. The strands are organized by first creating a bundle of 7 strands. Then 7 of these bundles are put together into super bundles. Finally 108 super bundles are used to make the final cable. Each group of wires is wound in a helix so that when the wire is flexed, the part of a bundle that is stretched moves around the helix to a part that is compressed to allow the wire to have less stress.
Prefused wire is stranded wire made up of strands that are heavily
tinned
Tinning is the process of thinly coating sheets of wrought iron or steel with tin, and the resulting product is known as tinplate. The term is also widely used for the different process of coating a metal with solder before soldering.
It is most ...
, then fused together. Prefused wire has many of the properties of solid wire, except it is less likely to break.
Braided
A braided wire consists of a number of small strands of wire braided together. Braided wires do not break easily when flexed. Braided wires are often suitable as an electromagnetic shield in noise-reduction cables.
Uses
![Wire-bonded Germanium Diode](https://upload.wikimedia.org/wikipedia/commons/e/e3/Wire-bonded_Germanium_Diode.jpg)
Wire has many uses. It forms the raw material of many important
manufacturers
Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of secondary sector of the economy. The term may refer to a range ...
, such as the
wire netting
Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm
A wire is a flexible strand of metal.
Wire is co ...
industry, engineered springs,
wire-cloth making and
wire rope
Steel wire rope (right hand lang lay)
Wire rope is several strands of metal wire twisted into a helix forming a composite
''rope'', in a pattern known as ''laid rope''. Larger diameter wire rope consists of multiple strands of such laid rope in a ...
spinning, in which it occupies a place analogous to a
textile
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the ...
fiber
Fiber or fibre (from la, fibra, links=no) is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporate ...
. Wire-cloth of all degrees of strength and fineness of mesh is used for sifting and screening machinery, for draining paper pulp, for window screens, and for many other purposes. Vast quantities of
aluminium
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. I ...
,
copper
Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
,
nickel
Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow to ...
and
steel
Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant ty ...
wire are employed for telephone and
data cable
A data cable is any media that allows baseband transmissions (binary 1s and 0s) from a transmitter to a receiver.
Examples Are:
*Networking Media
**Ethernet Cables ( Cat5, Cat5e, Cat6, Cat6a)
**Token Ring Cables ( Cat4)
** Coaxial cable is some ...
s, and as conductors in
electric power transmission
Electric power transmission is the bulk movement of electrical energy from a generating site, such as a power plant, to an electrical substation. The interconnected lines that facilitate this movement form a ''transmission network''. This is ...
, and
heating
A central heating system provides warmth to a number of spaces within a building from one main source of heat. It is a component of heating, ventilation, and air conditioning (short: HVAC) systems, which can both cool and warm interior spaces.
...
. It is in no less demand for fencing, and much is consumed in the construction of
suspension bridge
A suspension bridge is a type of bridge in which the deck (bridge), deck is hung below suspension wire rope, cables on vertical suspenders. The first modern examples of this type of bridge were built in the early 1800s. Simple suspension bridg ...
s, and cages, etc. In the manufacture of stringed musical instruments and scientific instruments, wire is again largely used. Carbon and stainless spring steel wire have significant applications in engineered springs for critical automotive or industrial manufactured parts/components. Pin and
hairpin
A hairpin or hair pin is a long device used to hold a person's hair in place. It may be used simply to secure long hair out of the way for convenience or as part of an elaborate hairstyle or coiffure. The earliest evidence for dressing the hai ...
making; the needle and
fish-hook industries; nail, peg, and rivet making; and
carding
Carding is a mechanical process that disentangles, cleans and intermixes fibres to produce a continuous web or sliver (textiles), sliver suitable for subsequent processing. This is achieved by passing the fibres between differentially moving su ...
machinery consume large amounts of wire as feedstock.
Not all metals and metallic
alloy
An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, ...
s possess the physical properties necessary to make useful wire. The metals must in the first place be
ductile
Ductility is a mechanical property commonly described as a material's amenability to drawing (e.g. into wire). In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stres ...
and strong in tension, the quality on which the utility of wire principally depends. The principal metals suitable for wire, possessing almost equal ductility, are
platinum
Platinum is a chemical element with the symbol Pt and atomic number 78. It is a dense, malleable, ductile, highly unreactive, precious, silverish-white transition metal. Its name originates from Spanish , a diminutive of "silver".
Platinu ...
,
silver
Silver is a chemical element with the Symbol (chemistry), symbol Ag (from the Latin ', derived from the Proto-Indo-European wikt:Reconstruction:Proto-Indo-European/h₂erǵ-, ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, whi ...
,
iron
Iron () is a chemical element with symbol Fe (from la, ferrum) and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, right in f ...
,
copper
Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
, aluminium, and
gold
Gold is a chemical element with the symbol Au (from la, aurum) and atomic number 79. This makes it one of the higher atomic number elements that occur naturally. It is a bright, slightly orange-yellow, dense, soft, malleable, and ductile met ...
; and it is only from these and certain of their
alloy
An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, ...
s with other metals, principally
brass
Brass is an alloy of copper (Cu) and zinc (Zn), in proportions which can be varied to achieve different mechanical, electrical, and chemical properties. It is a substitutional alloy: atoms of the two constituents may replace each other with ...
and
bronze
Bronze is an alloy consisting primarily of copper, commonly with about 12–12.5% tin and often with the addition of other metals (including aluminium, manganese, nickel, or zinc) and sometimes non-metals, such as phosphorus, or metalloids such ...
, that wire is prepared.
By careful treatment, extremely thin wire can be produced. Special purpose wire is however made from other metals (e.g.
tungsten
Tungsten, or wolfram, is a chemical element with the symbol W and atomic number 74. Tungsten is a rare metal found naturally on Earth almost exclusively as compounds with other elements. It was identified as a new element in 1781 and first isolat ...
wire for
light bulb
An electric light, lamp, or light bulb is an electrical component that produces light. It is the most common form of artificial lighting. Lamps usually have a base made of ceramic, metal, glass, or plastic, which secures the lamp in the soc ...
and
vacuum tube
A vacuum tube, electron tube, valve (British usage), or tube (North America), is a device that controls electric current flow in a high vacuum between electrodes to which an electric voltage, potential difference has been applied.
The type kn ...
filaments, because of its high melting temperature). Copper wires are also plated with other metals, such as tin, nickel, and silver to handle different temperatures, provide lubrication, and provide easier stripping of rubber insulation from copper.
Metallic wires are often used for the lower-pitched sound-producing "strings" in
stringed instruments
String instruments, stringed instruments, or chordophones are musical instruments that produce sound from vibrating strings when a performer plays or sounds the strings in some manner.
Musicians play some string instruments by plucking the st ...
, such as
violin
The violin, sometimes known as a ''fiddle'', is a wooden chordophone (string instrument) in the violin family. Most violins have a hollow wooden body. It is the smallest and thus highest-pitched instrument (soprano) in the family in regular ...
s,
cello
The cello ( ; plural ''celli'' or ''cellos'') or violoncello ( ; ) is a Bow (music), bowed (sometimes pizzicato, plucked and occasionally col legno, hit) string instrument of the violin family. Its four strings are usually intonation (music), t ...
s, and
guitar
The guitar is a fretted musical instrument that typically has six strings. It is usually held flat against the player's body and played by strumming or plucking the strings with the dominant hand, while simultaneously pressing selected stri ...
s, and percussive string instruments such as
piano
The piano is a stringed keyboard instrument in which the strings are struck by wooden hammers that are coated with a softer material (modern hammers are covered with dense wool felt; some early pianos used leather). It is played using a keyboa ...
s,
dulcimer
The word dulcimer refers to two families of musical string instruments.
Hammered dulcimers
The word ''dulcimer'' originally referred to a trapezoidal zither similar to a psaltery whose many strings are struck by handheld "hammers". Variants of ...
s,
dobro
Dobro is an American brand of resonator guitars, currently owned by Gibson and manufactured by its subsidiary Epiphone. The term "dobro" is also used as a generic term for any wood-bodied, single-cone resonator guitar.
The Dobro was originally ...
s, and
cimbalom
The cimbalom (; ) or concert cimbalom is a type of chordophone composed of a large, trapezoidal box on legs with metal strings stretched across its top and a damping pedal underneath. It was designed and created by V. Josef Schunda in 1874 in ...
s. To increase the mass per unit length (and thus lower the pitch of the sound even further), the main wire may sometimes be
helically wrapped with another, finer strand of wire. Such musical strings are said to be "overspun"; the added wire may be circular in cross-section ("round-wound"), or flattened before winding ("flat-wound").
Examples include:
* ''Hook-up wire'' is small-to-medium gauge, solid or stranded, insulated wire,
used for making internal connections inside electrical or electronic devices. It is often tin-plated to improve
solderability The solderability of a substrate is a measure of the ease with which a soldered joint can be made to that material. Good solderability requires wetting (low contact angle) of the substrate by the solder.
__TOC__ Of metals
Solderability varies depe ...
.
* ''
Wire bonding
Wire bonding is the method of making interconnections between an integrated circuit (IC) or other semiconductor device and its packaging during semiconductor device fabrication. Although less common, wire bonding can be used to connect an IC ...
'' is the application of microscopic wires for making electrical connections inside
semiconductor
A semiconductor is a material which has an electrical resistivity and conductivity, electrical conductivity value falling between that of a electrical conductor, conductor, such as copper, and an insulator (electricity), insulator, such as glas ...
components and integrated circuits.
* ''Magnet wire'' is solid wire, usually
copper
Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
, which, to allow closer winding when making
electromagnetic coils
In physics, electromagnetism is an interaction that occurs between particles with electric charge. It is the second-strongest of the four fundamental interactions, after the strong force, and it is the dominant force in the interactions of a ...
, is insulated only with varnish, rather than the thicker plastic or other insulation commonly used on electrical wire. It is used for the winding of
motors
An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.
Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power gen ...
,
transformer
A transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple circuits. A varying current in any coil of the transformer produces a varying magnetic flux in the transformer' ...
s,
inductor
An inductor, also called a coil, choke, or reactor, is a passive two-terminal electrical component that stores energy in a magnetic field when electric current flows through it. An inductor typically consists of an insulated wire wound into a c ...
s,
generators,
speaker
Speaker may refer to:
Society and politics
* Speaker (politics), the presiding officer in a legislative assembly
* Public speaker, one who gives a speech or lecture
* A person producing speech: the producer of a given utterance, especially:
** In ...
coils, ''etc.'' (''For further information about
copper magnet wire, see:
Copper wire and cable#Magnet wire (Winding wire).'').
* ''
Coaxial cable
Coaxial cable, or coax (pronounced ) is a type of electrical cable consisting of an inner conductor surrounded by a concentric conducting shield, with the two separated by a dielectric ( insulating material); many coaxial cables also have a p ...
'' is a cable consisting of an inner conductor, surrounded by a tubular insulating layer typically made from a flexible material with a high dielectric constant, all of which is then surrounded by another conductive layer (typically of fine woven wire for flexibility, or of a thin metallic foil), and then finally covered again with a thin insulating layer on the outside. The term coaxial comes from the inner conductor and the outer shield sharing the same geometric axis. Coaxial cables are often used as a transmission line for radio frequency signals. In a hypothetical ideal coaxial cable, the electromagnetic field carrying the signal exists only in the space between the inner and outer conductors. Practical cables achieve this objective to a high degree. A coaxial cable provides extra protection of signals from external electromagnetic interference and effectively guides signals with low emission along the length of the cable which in turn affects thermal heat inside the conductivity of the wire.
* ''Speaker wire'' is used to make a low-resistance electrical connection between loudspeakers and audio amplifiers. Some high-end modern speaker wire consists of multiple electrical conductors individually insulated by plastic, similar to
Litz wire
Litz wire is a particular type of multistrand wire or cable used in electronics to carry alternating current (AC) at radio frequencies. The wire is designed to reduce the skin effect and proximity effect losses in conductors used at frequencies ...
.
* ''
Resistance wire
Resistance wire is wire intended for making electrical resistors (which are used to control the amount of current in a circuit). It is better if the alloy used has a high resistivity, since a shorter wire can then be used. In many situations, the ...
'' is wire with higher than normal resistivity, often used for
heating element
A heating element converts electrical energy into heat through the process of Joule heating. Electric current through the element encounters resistance, resulting in heating of the element. Unlike the Peltier effect, this process is independe ...
s or for making wire-wound
resistor
A resistor is a passive two-terminal electrical component that implements electrical resistance as a circuit element. In electronic circuits, resistors are used to reduce current flow, adjust signal levels, to divide voltages, bias active el ...
s.
Nichrome
Nichrome (also known as NiCr, nickel-chromium or chromium-nickel) is a family of alloys of nickel, chromium, and often iron (and possibly other elements) commonly used as resistance wire, heating elements in devices like toasters, electrical kettl ...
wire is the most common type.
See also
*
High-voltage cable
A high-voltage cable (HV cable) is a cable used for electric power transmission at high voltage. A cable includes a conductor and insulation. Cables are considered to be fully insulated. This means that they have a fully rated insulation system t ...
*
Barbed wire
A close-up view of a barbed wire
Roll of modern agricultural barbed wire
Barbed wire, also known as barb wire, is a type of steel fencing wire constructed with sharp edges or points arranged at intervals along the strands. Its primary use is t ...
*
Chicken wire
Chicken wire, or poultry netting, is a mesh of wire commonly used to fence in fowl, such as chickens, in a run or coop. It is made of thin, flexible, galvanized steel wire with hexagonal gaps. Available in 1 inch (about 2.5 cm) diameter, ...
*
Razor wire
Barbed tape or razor wire is a mesh of metal strips with sharp edges whose purpose is to prevent passage by humans. The term "razor wire", through long usage, has generally been used to describe barbed tape products. Razor wire is much sharper th ...
*
Tinsel wire Tinsel wire is a type of electrical wire used for applications that require high mechanical flexibility but low current-carrying capacity. Tinsel wire is commonly used in cords of telephones, handsets, headphones, and small electrical appliances. ...
*
Wollaston wire Wollaston wire is a very fine (less than 0.01 mm thick) platinum wire clad in silver and used in electrical instruments. For most uses, the silver cladding is etched away by acid to expose the platinum core.
History
The wire is named after ...
References
External links
*
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Wire
Hardware (mechanical)