A wind turbine is a device that
converts the
kinetic energy
In physics, the kinetic energy of an object is the energy that it possesses due to its motion.
It is defined as the work needed to accelerate a body of a given mass from rest to its stated velocity. Having gained this energy during its a ...
of
wind
Wind is the natural movement of air or other gases relative to a planet's surface. Winds occur on a range of scales, from thunderstorm flows lasting tens of minutes, to local breezes generated by heating of land surfaces and lasting a few ...
into
electrical energy
Electrical energy is energy related to forces on electrically charged particles and the movement of electrically charged particles (often electrons in wires, but not always). This energy is supplied by the combination of electric current and electr ...
. Hundreds of thousands of
large turbines, in installations known as
wind farm
A wind farm or wind park, also called a wind power station or wind power plant, is a group of wind turbines in the same location used to produce electricity. Wind farms vary in size from a small number of turbines to several hundred wind tur ...
s, now generate over 650
gigawatt
The watt (symbol: W) is the unit of power or radiant flux in the International System of Units (SI), equal to 1 joule per second or 1 kg⋅m2⋅s−3. It is used to quantify the rate of energy transfer. The watt is named after James Wa ...
s of power, with 60 GW added each year. Wind turbines are an increasingly important source of intermittent
renewable energy, and are used in many countries to lower energy costs and reduce reliance on
fossil fuels. One study claimed that, wind had the "lowest relative greenhouse gas emissions, the least water consumption demands and the most favorable social impacts" compared to
photovoltaic
Photovoltaics (PV) is the conversion of light into electricity using semiconducting materials that exhibit the photovoltaic effect, a phenomenon studied in physics, photochemistry, and electrochemistry. The photovoltaic effect is commercially ...
,
hydro,
geothermal,
coal
Coal is a combustible black or brownish-black sedimentary rock, formed as stratum, rock strata called coal seams. Coal is mostly carbon with variable amounts of other Chemical element, elements, chiefly hydrogen, sulfur, oxygen, and nitrogen ...
and
gas energy sources.
Smaller wind turbine
Small wind turbines, also known as micro wind turbines, are used for microgeneration of electricity, as opposed to large commercial wind turbines, such as those found in wind farms. Small wind turbines often have passive yaw systems as opposed ...
s are used for applications such as
battery charging
A battery charger, recharger, or simply charger is a device that stores energy in a battery by running an electric current through it. The charging protocol (how much voltage or current for how long, and what to do when charging is complete) dep ...
for auxiliary power for boats or
caravans, and to power traffic warning signs. Larger turbines can contribute to a domestic power supply while selling unused power back to the utility supplier via the
electrical grid
An electrical grid is an interconnected network for electricity delivery from producers to consumers. Electrical grids vary in size and can cover whole countries or continents. It consists of:Kaplan, S. M. (2009). Smart Grid. Electrical Power ...
.
Wind
turbine
A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating ...
s are manufactured in a wide range of sizes, with either horizontal or vertical axes.
History
The windwheel of
Hero of Alexandria
Hero of Alexandria (; grc-gre, Ἥρων ὁ Ἀλεξανδρεύς, ''Heron ho Alexandreus'', also known as Heron of Alexandria ; 60 AD) was a Greek mathematician and engineer who was active in his native city of Alexandria, Roman Egypt. He ...
(10 AD – 70 CE) marks one of the first recorded instances of wind powering a machine.
However, the first known practical wind power plants were built in
Sistan
Sistān ( fa, سیستان), known in ancient times as Sakastān ( fa, سَكاستان, "the land of the Saka"), is a historical and geographical region in present-day Eastern Iran ( Sistan and Baluchestan Province) and Southern Afghanistan ...
, an Eastern province of
Persia
Iran, officially the Islamic Republic of Iran, and also called Persia, is a country located in Western Asia. It is bordered by Iraq and Turkey to the west, by Azerbaijan and Armenia to the northwest, by the Caspian Sea and Turkme ...
(now Iran), from the 7th century. These "
Panemone" were vertical axle windmills, which had long vertical
drive shafts with rectangular blades. Made of six to twelve
sails
A sail is a tensile structure—which is made from fabric or other membrane materials—that uses wind power to propel sailing craft, including sailing ships, sailboats, windsurfers, ice boats, and even sail-powered land vehicles. Sails may ...
covered in reed matting or cloth material, these windmills were used to grind grain or draw up water, and were used in the
gristmill
A gristmill (also: grist mill, corn mill, flour mill, feed mill or feedmill) grinds cereal grain into flour and middlings. The term can refer to either the grinding mechanism or the building that holds it. Grist is grain that has been separated ...
ing and sugarcane industries.
Wind power first appeared in Europe during the
Middle Ages
In the history of Europe, the Middle Ages or medieval period lasted approximately from the late 5th to the late 15th centuries, similar to the post-classical period of global history. It began with the fall of the Western Roman Empire ...
. The first historical records of their use in England date to the 11th and 12th centuries; there are reports of German
crusaders
The Crusades were a series of religious wars initiated, supported, and sometimes directed by the Latin Church in the medieval period. The best known of these Crusades are those to the Holy Land in the period between 1095 and 1291 that were ...
taking their windmill-making skills to Syria around 1190.
By the 14th century, Dutch windmills were in use to drain areas of the
Rhine
The Rhine ; french: Rhin ; nl, Rijn ; wa, Rén ; li, Rien; rm, label=Sursilvan, Rein, rm, label=Sutsilvan and Surmiran, Ragn, rm, label=Rumantsch Grischun, Vallader and Puter, Rain; it, Reno ; gsw, Rhi(n), including in Alsatian dialect, Al ...
delta. Advanced wind turbines were described by Croatian inventor
Fausto Veranzio
Fausto Veranzio ( la, Faustus Verantius; hr, Faust Vrančić; Hungarian and Vernacular Latin: ''Verancsics Faustus'';Andrew L. SimonMade in Hungary: Hungarian contributions to universal culture/ref>[vertical axis wind turbine
A vertical-axis wind turbine (VAWT) is a type of wind turbine where the main rotor shaft is set transverse to the wind while the main components are located at the base of the turbine. This arrangement allows the generator and gearbox to be ...]
s with curved or V-shaped blades.
The first electricity-generating wind turbine was a battery-charging machine installed in July 1887 by Scottish academic
James Blyth to light his holiday home in
Marykirk, Scotland.
Some months later, American inventor
Charles F. Brush
Charles Francis Brush (March 17, 1849 – June 15, 1929) was an American engineer, inventor, entrepreneur, and philanthropist.
Biography
Brush was born in Euclid Township, Ohio to Isaac Elbert Brush and Delia Williams Phillips. Isaac Brush ...
was able to build the first automatically operated wind turbine after consulting local University professors and his colleagues Jacob S. Gibbs and Brinsley Coleberd and successfully getting the blueprints peer-reviewed for electricity production.
Although Blyth's turbine was considered uneconomical in the United Kingdom,
electricity generation by wind turbines was more cost effective in countries with widely scattered populations.
In Denmark by 1900, there were about 2500 windmills for mechanical loads such as pumps and mills, producing an estimated combined peak power of about 30
megawatts
The watt (symbol: W) is the unit of power or radiant flux in the International System of Units (SI), equal to 1 joule per second or 1 kg⋅m2⋅s−3. It is used to quantify the rate of energy transfer. The watt is named after James ...
(MW). The largest machines were on towers with four-bladed diameter rotors. By 1908, there were 72 wind-driven electric generators operating in the United States from 5
kilowatts (kW) to 25 kW. Around the time of World War I, American windmill makers were producing 100,000 farm windmills each year, mostly for water-pumping.
By the 1930s, wind generators for electricity were common on farms, mostly in the United States where
distribution systems had not yet been installed.
A forerunner of modern horizontal-axis wind generators was in service at
Yalta
Yalta (: Я́лта) is a resort city on the south coast of the Crimean Peninsula surrounded by the Black Sea. It serves as the administrative center of Yalta Municipality, one of the regions within Crimea. Yalta, along with the rest of Cri ...
, USSR in 1931. This was a 100
kW generator on a tower, connected to the local 6.3 kV distribution system. It was reported to have an annual
capacity factor
The net capacity factor is the unitless ratio of actual electrical energy output over a given period of time to the theoretical maximum electrical energy output over that period. The theoretical maximum energy output of a given installation is def ...
of 32 percent, not much different from current wind machines.
In the autumn of 1941, the first megawatt-class wind turbine was synchronized to a utility grid in
Vermont
Vermont () is a state in the northeast New England region of the United States. Vermont is bordered by the states of Massachusetts to the south, New Hampshire to the east, and New York to the west, and the Canadian province of Quebec to the ...
. The
Smith–Putnam wind turbine only ran for 1,100 hours before suffering a critical failure. The unit was not repaired, because of a shortage of materials during the war.
The first utility grid-connected wind turbine to operate in the UK was built by
John Brown & Company
John Brown and Company of Clydebank was a Scottish marine engineering and shipbuilding firm. It built many notable and world-famous ships including , , , , , and the ''Queen Elizabeth 2''.
At its height, from 1900 to the 1950s, it was one of ...
in 1951 in the
Orkney Islands
Orkney (; sco, Orkney; on, Orkneyjar; nrn, Orknøjar), also known as the Orkney Islands, is an archipelago in the Northern Isles of Scotland, situated off the north coast of the island of Great Britain. Orkney is 10 miles (16 km) no ...
.
Despite these diverse developments, developments in fossil fuel systems almost entirely eliminated any wind turbine systems larger than supermicro size. In the early 1970s, however, anti-nuclear protests in Denmark spurred artisan mechanics to develop microturbines of 22
kW. Organizing owners into associations and co-operatives led to the lobbying of the government and utilities and provided incentives for larger turbines throughout the 1980s and later. Local activists in Germany, nascent turbine manufacturers in Spain, and large investors in the United States in the early 1990s then lobbied for policies that stimulated the industry in those countries.
It has been argued that expanding use of wind power will lead to increasing geopolitical competition over critical materials for wind turbines such as rare earth elements neodymium, praseodymium, and dysprosium. However, this perspective has been criticised for failing to recognise that most wind turbines do not use permanent magnets and for underestimating the power of economic incentives for expanded production of these minerals.
Resources
Wind Power Density (WPD) is a quantitative measure of wind energy available at any location. It is the mean annual power available per square meter of swept area of a turbine, and is calculated for different heights above ground. Calculation of
wind power density includes the effect of wind velocity and air density.
Wind turbines are classified by the wind speed they are designed for, from class I to class III, with A to C referring to the turbulence intensity of the wind.
Efficiency
Conservation of mass
In physics and chemistry, the law of conservation of mass or principle of mass conservation states that for any system closed to all transfers of matter and energy, the mass of the system must remain constant over time, as the system's mass ca ...
requires that the amount of air entering and exiting a turbine must be equal. Accordingly,
Betz's law gives the maximal achievable extraction of wind power by a wind turbine as (59.3%) of the rate at which the kinetic energy of the air arrives at the turbine.
The maximum theoretical power output of a wind machine is thus times the rate at which kinetic energy of the air arrives at the effective disk area of the machine. If the effective area of the disk is A, and the wind velocity v, the maximum theoretical power output P is:
:
,
where ''ρ'' is the
air density
The density of air or atmospheric density, denoted '' ρ'', is the mass per unit volume of Earth's atmosphere. Air density, like air pressure, decreases with increasing altitude. It also changes with variation in atmospheric pressure, temperature a ...
.
Wind-to-rotor efficiency (including rotor blade
friction
Friction is the force resisting the relative motion of solid surfaces, fluid layers, and material elements sliding (motion), sliding against each other. There are several types of friction:
*Dry friction is a force that opposes the relative la ...
and
drag
Drag or The Drag may refer to:
Places
* Drag, Norway, a village in Tysfjord municipality, Nordland, Norway
* ''Drág'', the Hungarian name for Dragu Commune in Sălaj County, Romania
* Drag (Austin, Texas), the portion of Guadalupe Street adj ...
) are among the factors affecting the final
price
A price is the (usually not negative) quantity of payment or compensation given by one party to another in return for goods or services. In some situations, the price of production has a different name. If the product is a "good" in t ...
of wind power.
Further inefficiencies, such as
gearbox
Propulsion transmission is the mode of transmitting and controlling propulsion power of a machine. The term ''transmission'' properly refers to the whole drivetrain, including clutch, gearbox, prop shaft (for rear-wheel drive vehicles), diffe ...
losses, generator and converter losses, reduce the power delivered by a wind turbine. To protect components from undue wear, extracted power is held constant above the rated operating speed as theoretical power
increases at the cube of wind speed, further reducing theoretical efficiency. In 2001, commercial utility-connected turbines delivered 75% to 80% of the Betz limit of power extractable from the wind, at rated operating speed.
Efficiency can decrease slightly over time, one of the main reasons being dust and insect carcasses on the blades which alters the aerodynamic profile and essentially reduces the
lift to drag ratio
In aerodynamics, the lift-to-drag ratio (or L/D ratio) is the lift generated by an aerodynamic body such as an aerofoil or aircraft, divided by the aerodynamic drag caused by moving through air. It describes the aerodynamic efficiency under g ...
of the
airfoil
An airfoil (American English) or aerofoil (British English) is the cross-sectional shape of an object whose motion through a gas is capable of generating significant lift, such as a wing, a sail, or the blades of propeller, rotor, or tur ...
. Analysis of 3128 wind turbines older than 10 years in Denmark showed that half of the turbines had no decrease, while the other half saw a production decrease of 1.2% per year.
In general, more stable and constant weather conditions (most notably wind speed) result in an average of 15% greater efficiency than that of a wind turbine in unstable weather conditions, thus allowing up to a 7% increase in wind speed under stable conditions. This is due to a faster recovery wake and greater flow entrainment that occur in conditions of higher atmospheric stability. However, wind turbine wakes have been found to recover faster under unstable atmospheric conditions as opposed to a stable environment.
Different materials have been found to have varying effects on the efficiency of wind turbines. In an Ege University experiment, three wind turbines (Each with three blades with diameters of one meter) were constructed with blades made of different materials: A glass and glass/carbon
epoxy
Epoxy is the family of basic components or Curing (chemistry), cured end products of epoxy resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide functional ...
, glass/carbon, and glass/polyester. When tested, the results showed that the materials with higher overall masses had a greater friction moment and thus a lower power coefficient.
The air velocity is the major contributor for the turbine efficiency. This is the reason for the importance of choosing the right location. The wind velocity will be high near the shore because of the temperature difference between the land and the ocean, another option is to put it on mountain ridges. The higher the wind turbine will be, the wind velocity will be higher in average.
Windbreak
A windbreak (shelterbelt) is a planting usually made up of one or more rows of trees or shrubs planted in such a manner as to provide shelter from the wind and to protect soil from erosion. They are commonly planted in hedgerows around the edg ...
can also increase the wind velocity near the turbine.
Types
Wind turbines can rotate about either a horizontal or a vertical axis, the former being both older and more common. They can also include blades or be bladeless. Household-size vertical designs produce less power and are less common.
Horizontal axis
Large three-bladed horizontal-axis wind turbines (HAWT) with the blades upwind of the tower produce the overwhelming majority of wind power in the world today. These turbines have the main
rotor
Rotor may refer to:
Science and technology
Engineering
*Rotor (electric), the non-stationary part of an alternator or electric motor, operating with a stationary element so called the stator
*Helicopter rotor, the rotary wing(s) of a rotorcraft ...
shaft and
electrical generator
In electricity generation, a generator is a device that converts motive power (mechanical energy) or fuel-based power (chemical energy) into electric power for use in an external electrical circuit, circuit. Sources of mechanical energy include s ...
at the top of a tower, and must be pointed into the wind. Small turbines are pointed by a simple
wind vane
A wind vane, weather vane, or weathercock is an instrument used for showing the direction of the wind. It is typically used as an architectural ornament to the highest point of a building. The word ''vane'' comes from the Old English word , ...
, while large turbines generally use a wind sensor coupled with a yaw system. Most have a gearbox, which turns the slow rotation of the blades into a quicker rotation that is more suitable to drive an electrical generator. Some turbines use a different type of generator suited to slower rotational speed input. These don't need a gearbox and are called direct-drive, meaning they couple the rotor directly to the generator with no gearbox in between. While
permanent magnet
A magnet is a material or object that produces a magnetic field. This magnetic field is invisible but is responsible for the most notable property of a magnet: a force that pulls on other ferromagnetic materials, such as iron, steel, nic ...
direct-drive generators can be more costly due to the rare earth materials required, these
gearless turbines are sometimes preferred over gearbox generators because they "eliminate the gear-speed increaser, which is susceptible to significant accumulated fatigue torque loading, related reliability issues, and maintenance costs." There is also the pseudo direct drive mechanism, which has some advantages over the permanent magnet direct drive mechanism.
Most horizontal axis turbines have their rotors upwind of the supporting tower. Downwind machines have been built, because they don't need an additional mechanism for keeping them in line with the wind. In high winds, the blades can also be allowed to bend, which reduces their swept area and thus their wind resistance. Despite these advantages, upwind designs are preferred, because the change in loading from the wind as each blade passes behind the supporting tower can cause damage to the turbine.
Turbines used in
wind farm
A wind farm or wind park, also called a wind power station or wind power plant, is a group of wind turbines in the same location used to produce electricity. Wind farms vary in size from a small number of turbines to several hundred wind tur ...
s for commercial production of electric power are usually three-bladed. These have low
torque ripple, which contributes to good reliability. The blades are usually colored white for daytime visibility by aircraft and range in length from . The size and height of turbines increase year by year. Offshore wind turbines are built up to 8
MW today and have a blade length up to . Designs with 10 to 12 MW were in preparation in 2018, and a "15 MW+" prototype with three blades is planned to be constructed in 2022. Usual multi megawatt turbines have tubular steel towers with a height of 70m to 120m and in extremes up to 160m.
Vertical axis
Vertical-axis wind turbines (or VAWTs) have the main rotor shaft arranged vertically. One advantage of this arrangement is that the turbine does not need to be pointed into the wind to be effective, which is an advantage on a site where the wind direction is highly variable. It is also an advantage when the turbine is integrated into a building because it is inherently less steerable. Also, the generator and gearbox can be placed near the ground, using a direct drive from the rotor assembly to the ground-based gearbox, improving accessibility for maintenance. However, these designs produce much less energy averaged over time, which is a major drawback.
Vertical turbine designs have much lower efficiency than standard horizontal designs. The key disadvantages include the relatively low rotational speed with the consequential higher
torque
In physics and mechanics, torque is the rotational equivalent of linear force. It is also referred to as the moment of force (also abbreviated to moment). It represents the capability of a force to produce change in the rotational motion of t ...
and hence higher cost of the drive train, the inherently lower
power coefficient, the 360-degree rotation of the aerofoil within the wind flow during each cycle and hence the highly dynamic loading on the blade, the pulsating torque generated by some rotor designs on the drive train, and the difficulty of modelling the wind flow accurately and hence the challenges of analysing and designing the rotor prior to fabricating a prototype.
When a turbine is mounted on a rooftop the building generally redirects wind over the roof and this can double the wind speed at the turbine. If the height of a rooftop mounted turbine tower is approximately 50% of the building height it is near the optimum for maximum wind energy and minimum wind turbulence. While wind speeds within the built environment are generally much lower than at exposed rural sites, noise may be a concern and an existing structure may not adequately resist the additional stress.
Subtypes of the vertical axis design include:
Darrieus wind turbine
"Eggbeater" turbines, or Darrieus turbines, were named after the French inventor, Georges Darrieus. They have good efficiency, but produce large
torque ripple and cyclical stress on the tower, which contributes to poor reliability. They also generally require some external power source, or an additional Savonius rotor to start turning, because the starting torque is very low. The torque ripple is reduced by using three or more blades, which results in greater solidity of the rotor. Solidity is measured by blade area divided by the rotor area. Newer Darrieus type turbines are not held up by
guy-wire
A guy-wire, guy-line, guy-rope, or stay, also called simply a guy, is a tensioned cable designed to add stability to a free-standing structure. They are used commonly for ship masts, radio masts, wind turbines, utility poles, and tents. A ...
s but have an external superstructure connected to the top bearing.
Giromill
A subtype of Darrieus turbine with straight, as opposed to curved, blades. The cycloturbine variety has variable pitch to reduce the torque pulsation and is self-starting. The advantages of variable pitch are: high starting torque; a wide, relatively flat torque curve; a higher
coefficient of performance; more efficient operation in turbulent winds; and a lower blade speed ratio which lowers blade bending stresses. Straight, V, or curved blades may be used.
Savonius wind turbine
These are drag-type devices with two (or more) scoops that are used in anemometers, ''Flettner'' vents (commonly seen on bus and van roofs), and in some high-reliability low-efficiency power turbines. They are always self-starting if there are at least three scoops.
Twisted Savonius is a modified savonius, with long helical scoops to provide smooth torque. This is often used as a rooftop wind turbine and has even been
adapted for ships.
Parallel
The parallel turbine is similar to the crossflow fan or centrifugal fan. It uses the
ground effect. Vertical axis turbines of this type have been tried for many years: a unit producing 10
kW was built by Israeli wind pioneer Bruce Brill in the 1980s.
Unconventional types
Design and construction
Wind turbine design is a careful balance of cost, energy output, and fatigue life.
Components
Wind turbines convert wind energy to electrical energy for distribution. Conventional horizontal axis turbines can be divided into three components:
* The rotor, which is approximately 20% of the wind turbine cost, includes the blades for converting wind energy to low speed rotational energy.
* The generator, which is approximately 34% of the wind turbine cost, includes the
electrical generator
In electricity generation, a generator is a device that converts motive power (mechanical energy) or fuel-based power (chemical energy) into electric power for use in an external electrical circuit, circuit. Sources of mechanical energy include s ...
, the control electronics, and most likely a
gearbox
Propulsion transmission is the mode of transmitting and controlling propulsion power of a machine. The term ''transmission'' properly refers to the whole drivetrain, including clutch, gearbox, prop shaft (for rear-wheel drive vehicles), diffe ...
(e.g.,
planetary gear box),
adjustable-speed drive, or
continuously variable transmission
A continuously variable transmission (CVT) is an automatic transmission that can change seamlessly through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. ...
component for converting the low-speed incoming rotation to high-speed rotation suitable for generating electricity.
* The surrounding structure, which is approximately 15% of the wind turbine cost, includes the tower and rotor yaw mechanism.
A 1.5 (
MW) wind turbine of a type frequently seen in the United States has a tower high. The rotor assembly (blades and hub) weighs . The nacelle, which contains the generator, weighs . The concrete base for the tower is constructed using reinforcing steel and contains of concrete. The base is in diameter and thick near the center.
Turbine monitoring and diagnostics
Due to data transmission problems,
structural health monitoring
Structural health monitoring (SHM) involves the observation and analysis of a system over time using periodically sampled response measurements to monitor changes to the material and geometric properties of engineering structures such as bridges a ...
of wind turbines is usually performed using several accelerometers and strain gages attached to the nacelle to monitor the gearbox and equipment. Currently,
digital image correlation Digital image correlation and tracking is an optical method that employs tracking and image registration techniques for accurate 2D and 3D measurements of changes in images. This method is often used to measure full-field displacement and strains ...
and
stereophotogrammetry are used to measure dynamics of wind turbine blades. These methods usually measure displacement and strain to identify location of defects. Dynamic characteristics of non-rotating wind turbines have been measured using digital image correlation and photogrammetry. Three dimensional point tracking has also been used to measure rotating dynamics of wind turbines.
Technology
Generally, efficiency increases along with turbine blade lengths. The blades must be stiff, strong, durable, light and resistant to fatigue.
Materials with these properties include composites such as polyester and epoxy, while glass fiber and carbon fiber have been used for the reinforcing.
Construction may involve manual layup or injection molding. Retrofitting existing turbines with larger blades reduces the task and risks of redesign.
As of 2021, the longest blade was , producing 15 MW with a maximum noise level of 118 dB(A). Blades need to function over a 100 million load cycles over a period of 20–25 years.
Blade materials
Materials commonly used in wind turbine blades are described below.
Glass and carbon fibers
The stiffness of composites is determined by the stiffness of fibers and their volume content. Typically, E-glass fibers are used as main reinforcement in the composites. Typically, the glass/epoxy composites for wind turbine blades contain up to 75% glass by weight. This increases the stiffness, tensile and compression strength. A promising composite material is glass fiber with modified compositions like S-glass, R-glass etc. Other glass fibers developed by Owens Corning are ECRGLAS, Advantex and WindStrand.
Carbon fiber has more tensile strength, higher stiffness and lower density than glass fiber. An ideal candidate for these properties is the spar cap, a structural element of a blade which experiences high tensile loading.
[ A glass fiber blade could weigh up to , while using carbon fiber in the spar saves 20% to 30% weight, about . However, because carbon fiber is ten times more expensive, ]glass fiber
Glass fiber ( or glass fibre) is a material consisting of numerous extremely fine fibers of glass.
Glassmakers throughout history have experimented with glass fibers, but mass manufacture of glass fiber was only made possible with the inventi ...
is still dominant.
Hybrid reinforcements
Instead of making wind turbine blade reinforcements from pure glass or pure carbon, hybrid designs trade weight for cost. For example, for an blade, a full replacement by carbon fiber would save 80% of weight but increase costs by 150%, while a 30% replacement would save 50% of weight and increase costs by 90%. Hybrid reinforcement materials include E-glass/carbon, E-glass/aramid. The current longest blade by LM Wind Power is made of carbon/glass hybrid composites. More research is needed about the optimal composition of materials
Nano-engineered polymers and composites
Additions of small amount (0.5 weight %) of nanoreinforcement (carbon nanotubes
A scanning tunneling microscopy image of a single-walled carbon nanotube
Rotating single-walled zigzag carbon nanotube
A carbon nanotube (CNT) is a tube made of carbon with diameters typically measured in nanometers.
''Single-wall carbon nan ...
or nanoclay) in the polymer matrix of composites, fiber sizing or interlaminar layers can improve fatigue resistance, shear or compressive strength, and fracture toughness of the composites by 30% to 80%. Research has also shown that incorporating small amounts of carbon nanotubes (CNT) can increase the lifetime up to 1500%.
Costs
, the capital cost
Capital costs are fixed, one-time expenses incurred on the purchase of land, buildings, construction, and equipment used in the production of goods or in the rendering of services. In other words, it is the total cost needed to bring a projec ...
of a wind turbine was around $1 million per megawatt of nameplate capacity
Nameplate capacity, also known as the rated capacity, nominal capacity, installed capacity, or maximum effect, is the intended full-load sustained output of a facility such as a power station, , though this figure varies by location; from a half million in South America to $1.7 million in Asia.
For the wind turbine blades, while the material cost is much higher for hybrid glass/carbon fiber blades than all-glass fiber blades, labor costs can be lower. Using carbon fiber allows simpler designs that use less raw material. The chief manufacturing process in blade fabrication is the layering of plies. Thinner blades allow reducing the number of layers and so the labor, and in some cases, equate to the cost of labor for glass fiber blades.
Offshore has significantly higher installation costs.
Non-blade materials
Wind turbine parts other than the rotor blades (including the rotor hub, gearbox, frame, and tower) are largely made of steel. Smaller turbines (as well as megawatt-scale Enercon turbines) have begun using aluminum alloys for these components to make turbines lighter and more efficient. This trend may grow if fatigue and strength properties can be improved.
Pre-stressed concrete has been increasingly used for the material of the tower, but still requires much reinforcing steel to meet the strength requirement of the turbine. Additionally, step-up gearboxes are being increasingly replaced with variable speed generators, which requires magnetic materials. In particular, this would require a greater supply of the rare earth metal neodymium
Neodymium is a chemical element with the symbol Nd and atomic number 60. It is the fourth member of the lanthanide series and is considered to be one of the rare-earth metals. It is a hard, slightly malleable, silvery metal that quickly tarnishes ...
.
Modern turbines use a couple of tons of copper for generators, cables and such. , global production of wind turbines use of copper per year.
Material supply
A study of the material consumption trends and requirements for wind energy in Europe found that bigger turbines have a higher consumption of precious metals but lower material input per kW generated. The current material consumption and stock was compared to input materials for various onshore system sizes. In all EU countries the estimates for 2020 doubled the values consumed in 2009. These countries would need to expand their resources to meet the estimated demand for 2020. For example, currently the EU has 3% of world supply of fluorspar and it requires 14% by 2020. Globally, the main exporting countries are South Africa, Mexico and China. This is similar with other critical and valuable materials required for energy systems such as magnesium, silver and indium. The levels of recycling of these materials are very low and focusing on that could alleviate supply. Because most of these valuable materials are also used in other emerging technologies, like light emitting diode
A light-emitting diode (LED) is a semiconductor device that emits light when current flows through it. Electrons in the semiconductor recombine with electron holes, releasing energy in the form of photons. The color of the light ( ...
s (LEDs), photo voltaics (PVs) and liquid crystal display
A liquid-crystal display (LCD) is a flat-panel display or other electronically modulated optical device that uses the light-modulating properties of liquid crystals combined with polarizers. Liquid crystals do not emit light directly but ...
s (LCDs), their demand is expected to grow.
A study by the United States Geological Survey estimated resources required to fulfill the US commitment to supplying 20% of its electricity from wind power by 2030. It did not consider requirements for small turbines or offshore turbines because those were not common in 2008 when the study was done. Common materials such as cast iron, steel and concrete would increase by 2%–3% compared to 2008. Between 110,000 and 115,000 metric tons of fiber glass would be required per year, a 14% increase. Rare metal use would not increase much compared to available supply, however rare metals that are also used for other technologies such as batteries which are increasing its global demand need to be taken into account. Land required would be 50,000 square kilometers onshore and 11,000 offshore. This would not be a problem in the US due to its vast area and because the same land can be used for farming. A greater challenge would be the variability and transmission to areas of high demand.
Permanent magnets for wind turbine generators contain rare metals such as neodymium
Neodymium is a chemical element with the symbol Nd and atomic number 60. It is the fourth member of the lanthanide series and is considered to be one of the rare-earth metals. It is a hard, slightly malleable, silvery metal that quickly tarnishes ...
(Nd), praseodymium (Pr), Terbium
Terbium is a chemical element with the symbol Tb and atomic number 65. It is a silvery-white, rare earth metal that is malleable, and ductile. The ninth member of the lanthanide series, terbium is a fairly electropositive metal that reacts with w ...
(Tb) and dysprosium (Dy). Systems that use magnetic direct drive turbines require greater amounts of rare metals. Therefore, an increase in wind turbine manufacture would increase the demand for these resources. By 2035, the demand for Nd is estimated to increase by 4,000 to 18,000 tons and for Dy by 200 to 1200 tons. These values are a quarter to half of current production. However, these estimates are very uncertain because technologies are developing rapidly.
Reliance on rare earth mineral
A rare-earth mineral contains one or more rare-earth elements as major metal constituents. Rare-earth minerals are usually found in association with alkaline to peralkaline igneous complexes, in pegmatites associated with alkaline magmas and ...
s for components has risked expense and price volatility as China has been main producer of rare earth minerals (96% in 2009) and was reducing its export quotas. However, in recent years other producers have increased production and China has increased export quotas, leading to a higher supply and lower cost, and a greater viability of large scale use of variable-speed generators.
Glass fiber is the most common material for reinforcement. Its demand has grown due to growth in construction, transportation and wind turbines. Its global market might reach US$17.4 billion by 2024, compared to US$8.5 billion in 2014. In 2014, Asia Pacific produced more than 45% of the market; now China is the largest producer. The industry receives subsidies from the Chinese government allowing it to export cheaper to the US and Europe. However, price wars have led to anti-dumping measures such as tariffs on Chinese glass fiber.
Wind turbines on public display
A few localities have exploited the attention-getting nature of wind turbines by placing them on public display, either with visitor centers around their bases, or with viewing areas farther away. The wind turbines are generally of conventional horizontal-axis, three-bladed design, and generate power to feed electrical grids, but they also serve the unconventional roles of technology demonstration, public relations, and education.
Small wind turbines
Small wind turbines may be used for a variety of applications including on- or off-grid residences, telecom towers, offshore platforms, rural schools and clinics, remote monitoring and other purposes that require energy where there is no electric grid, or where the grid is unstable. Small wind turbines may be as small as a fifty-watt generator for boat or caravan use. Hybrid solar and wind powered units are increasingly being used for traffic signage, particularly in rural locations, as they avoid the need to lay long cables from the nearest mains connection point. The U.S. Department of Energy's National Renewable Energy Laboratory (NREL) defines small wind turbines as those smaller than or equal to 100 kilowatts. Small units often have direct drive generators, direct current
Direct current (DC) is one-directional flow of electric charge. An electrochemical cell is a prime example of DC power. Direct current may flow through a conductor such as a wire, but can also flow through semiconductors, insulators, or eve ...
output, aeroelastic blades, lifetime bearings and use a vane to point into the wind.
Larger, more costly turbines generally have geared power trains, alternating current output, and flaps, and are actively pointed into the wind. Direct drive generators and aeroelastic blades for large wind turbines are being researched.
Wind turbine spacing
On most horizontal wind turbine farms, a spacing of about 6–10 times the rotor diameter is often upheld. However, for large wind farms distances of about 15 rotor diameters should be more economical, taking into account typical wind turbine and land costs. This conclusion has been reached by research conducted by Charles Meneveau of Johns Hopkins University and Johan Meyers of Leuven University in Belgium, based on computer simulations that take into account the detailed interactions among wind turbines (wakes) as well as with the entire turbulent atmospheric boundary layer.
Recent research by John Dabiri of Caltech suggests that vertical wind turbines may be placed much more closely together so long as an alternating pattern of rotation is created allowing blades of neighbouring turbines to move in the same direction as they approach one another.
Operability
Maintenance
Wind turbines need regular maintenance to stay reliable and available
In reliability engineering, the term availability has the following meanings:
* The degree to which a system, subsystem or equipment is in a specified operable and committable state at the start of a mission, when the mission is called for at ...
. In the best case turbines are available to generate energy 98% of the time. Ice accretion on turbine blades has also been found to greatly reduce the efficiency of wind turbines, which is a common challenge in cold climates where in-cloud icing and freezing rain events occur. De-icing
Deicing is the process of removing snow, ice or frost from a surface. Anti-icing is the application of chemicals that not only deice but also remain on a surface and continue to delay the reformation of ice for a certain period of time, or preve ...
is mainly performed by internal heating, or in some cases by helicopters spraying clean warm water on the blades.
Modern turbines usually have a small onboard crane
Crane or cranes may refer to:
Common meanings
* Crane (bird), a large, long-necked bird
* Crane (machine), industrial machinery for lifting
** Crane (rail), a crane suited for use on railroads
People and fictional characters
* Crane (surname) ...
for hoisting maintenance tools and minor components. However, large, heavy components like generator, gearbox, blades, and so on are rarely replaced, and a heavy lift external crane is needed in those cases. If the turbine has a difficult access road, a containerized crane can be lifted up by the internal crane to provide heavier lifting.
Repowering
Installation of new wind turbines can be controversial. An alternative is repowering, where existing wind turbines are replaced with bigger, more powerful ones, sometimes in smaller numbers while keeping or increasing capacity.
Demolition and recycling
Some wind turbines which are out of use are recycled
Recycling is the process of converting waste materials into new materials and objects. The recovery of energy from waste materials is often included in this concept. The recyclability of a material depends on its ability to reacquire the p ...
or repowered. 85% of turbine materials are easily reused or recycled, but the blades, made of a composite material, are more difficult to process.
Interest in recycling blades varies in different markets and depends on the waste legislation and local economics. A challenge in recycling blades is related to the composite material, which is made of fiberglass
Fiberglass (American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cl ...
with carbon fibers in epoxy resin, which cannot be remolded to form new composites. So the options are to send the blade to landfill, to reuse the blade and the composite material elements found in the blade, or to transform the composite material into a new source of material.
Wind farm waste is less toxic than other garbage. Wind turbine blades represent only a fraction of overall waste in the US, according to the Wind-industry trade association
A trade association, also known as an industry trade group, business association, sector association or industry body, is an organization founded and funded by businesses that operate in a specific Industry (economics), industry. An industry tra ...
, American Wind Energy Association
The American Wind Energy Association (AWEA) is a Washington, D.C.–based national trade association formed in 1974, representing wind power project developers, equipment suppliers, service providers, parts manufacturers, utilities, researchers, ...
. In the US the town of Casper, Wyoming has buried 1,000 non-recyclable blades in its landfill site, earning $675,000 for the town.
Several utilities, start-up companies, and researchers are developing methods for reusing or recycling blades. Manufacturer Vestas
Vestas Wind Systems A/S is a Danish manufacturer, seller, installer, and servicer of wind turbines that was founded in 1945. The company operates manufacturing plants in Denmark, Germany, the Netherlands, Taiwan, India, Italy, Romania, the U ...
has developed technology that can separate the fibers from the resin, allowing for reuse. In Germany, wind turbine blades are commercially recycled as part of an alternative fuel mix for a cement factory. In the United Kingdom, a project will trial cutting blades into strips for use as rebar in concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most ...
, with the aim of reducing emissions in the construction of High Speed 2
High Speed 2 (HS2) is a planned high-speed railway line in England, the first phase of which is under construction in stages and due for completion between 2029 and 2033, depending on approval for later stages. The new line will run from its m ...
. Used wind turbine blades have been recycled by incorporating them as part of the support structures within pedestrian bridges in Poland and Ireland.
Comparison with fossil-fuel turbines
Advantages
Wind turbines produce electricity at between two and six cents per kilowatt hour, which is one of the lowest-priced renewable energy sources. As technology needed for wind turbines continued to improve, the prices decreased as well. In addition, there is currently no competitive market for wind energy, because wind is a freely available natural resource, most of which is untapped. The main cost of small wind turbines is the purchase and installation process, which averages between $48,000 and $65,000 per installation. The energy harvested from the turbine will offset the installation cost, as well as provide virtually free energy for years.
Wind turbines provide a clean energy source, use little water,[ emitting no greenhouse gases and no waste products during operation. Over of carbon dioxide per year can be eliminated by using a one-megawatt turbine instead of one megawatt of energy from a fossil fuel.]
Disadvantages
Wind turbines can be very large, reaching over tall and with blades long, and people have often complained about their visual impact.
Environmental impact of wind power
The environmental impact of electricity generation from wind power is minor when compared to that of fossil fuel power. Wind turbines have some of the lowest global warming potential per unit of electricity generated: far less greenhouse gas ...
includes effect on wildlife, but can be mitigated if proper monitoring and mitigation strategies are implemented. Thousands of birds, including rare species, have been killed by the blades of wind turbines, though wind turbines contribute relatively insignificantly to anthropogenic avian mortality. Wind farms and nuclear power plants are responsible for between 0.3 and 0.4 bird deaths per gigawatt-hour (GWh) of electricity while fossil fueled power stations are responsible for about 5.2 fatalities per GWh. In 2009, for every bird killed by a wind turbine in the US, nearly 500,000 were killed by cats and another 500,000 by buildings. In comparison, conventional coal fired generators contribute significantly more to bird mortality, by incineration when caught in updrafts of smoke stacks and by poisoning with emissions byproducts (including particulates and heavy metals downwind of flue gases). Further, marine life is affected by water intakes of steam turbine cooling towers (heat exchangers) for nuclear and fossil fuel generators, by coal dust deposits in marine ecosystems (e.g. damaging Australia's Great Barrier Reef) and by water acidification from combustion monoxides.
Energy harnessed by wind turbines is variable, and is not a "dispatchable" source of power; its availability is based on whether the wind is blowing, not whether electricity is needed. Turbines can be placed on ridge
A ridge or a mountain ridge is a geographical feature consisting of a chain of mountains or hills that form a continuous elevated crest for an extended distance. The sides of the ridge slope away from the narrow top on either side. The line ...
s or bluffs to maximize the access of wind they have, but this also limits the locations where they can be placed. In this way, wind energy is not a particularly reliable source of energy. However, it can form part of the energy mix
The energy mix is a group of different primary energy sources from which secondary energy for direct use - such as electricity - is produced. Energy mix refers to all direct uses of energy, such as transportation and housing, and should not be c ...
, which also includes power from other sources. Notably, the relative available output from wind and solar sources is often inversely proportional (balancing). Technology is also being developed to store excess energy, which can then make up for any deficits in supplies.
Records
''See also List of most powerful wind turbines''
; Most powerful, tallest, largest and with highest 24-hour production: GE Wind Energy's Haliade-X is the most powerful wind turbine in the world, at 12MW. It also is the tallest, with a hub height of 150 m and a tip height of 260m. It also has the largest rotor of 220 m and largest swept area at 38000 m2 It also holds the record for the highest production in 24 hours, at 312 MWh.
; Largest capacity conventional (non-direct) drive: The Vestas V164
The Vestas V164 is a three-bladed offshore wind turbine, produced by Vestas, with a nameplate capacity of up to 10 megawatts, a world record.
Vestas revealed the V164's design in 2011 with the first prototype unit operated at Østerild in n ...
has a rated capacity of 8 MW, later upgraded to 9.5 MW. The wind turbine has an overall height of , a diameter of , is for offshore use, and is the world's largest-capacity wind turbine since its introduction in 2014. Conventional drive trains consist of a main gearbox and a medium-speed PM generator. Prototype installed in 2014 at the National Test Center Denmark nearby Østerild. Series production began end of 2015.
; Largest vertical-axis: Le Nordais wind farm in Cap-Chat, Quebec, has a vertical axis wind turbine
A vertical-axis wind turbine (VAWT) is a type of wind turbine where the main rotor shaft is set transverse to the wind while the main components are located at the base of the turbine. This arrangement allows the generator and gearbox to be ...
(VAWT) named Éole, which is the world's largest at 110 m. It has a nameplate capacity
Nameplate capacity, also known as the rated capacity, nominal capacity, installed capacity, or maximum effect, is the intended full-load sustained output of a facility such as a power station, of 3.8 MW.
; Largest 1-bladed turbine: The largest single-bladed wind turbine design to be put into complete operation is the MBB Messerschmitt Monopteros M50, with a total power output of no less than 640 kW at full capacity. As far as the number of units is concerned, only three ever have been installed at an actual wind park, of which all went to the Jade Wind Park.
; Largest 2-bladed turbine: The biggest 2-bladed turbine is built by Mingyang Wind Power in 2013. It is a SCD6.5 MW offshore downwind turbine, designed by aerodyn Energiesysteme GmbH.
; Highest tower: Fuhrländer installed a 2.5 MW turbine on a 160m lattice tower in 2003 (see Fuhrländer Wind Turbine Laasow and Nowy Tomyśl Wind Turbines
The Nowy Tomyśl Wind Turbines are wind turbines which used to be the tallest in the world. They are situated in Paproć, a village near Nowy Tomyśl in Poland and were erected in 2012. Each of these two wind turbines has a generating capacity of ...
).
; Most rotors: Lagerwey has built Four-in-One, a multi rotor wind turbine with one tower and four rotors near Maasvlakte. In April 2016, Vestas installed a 900 kW four rotor test wind turbine at Risø, made from 4 recycled 225 kW V29 turbines.
; Most productive: Four turbines at Rønland Offshore Wind Farm in Denmark share the record for the most productive wind turbines, with each having generated 63.2 GWh by June 2010.
; Highest-situated: Since 2013 the world's highest-situated wind turbine was made and installed by WindAid and is located at the base of the Pastoruri Glacier in Peru at above sea level. The site uses the WindAid 2.5 kW wind generator to supply power to a small rural community of micro entrepreneurs who cater to the tourists who come to the Pastoruri glacier.
; Largest floating wind turbine: The world's largest floating wind turbine is any of the five 6 MW turbines in the 30 MW Hywind Scotland offshore wind farm.
See also
* Airborne wind turbine
* Compact wind acceleration turbine
* Éolienne Bollée
* Floating wind turbine
* IEC 61400
* Renewable energy
* Tidal stream generator
* Unconventional wind turbines
* Wind lens
* Windbelt
* Windpump
A windpump is a type of windmill which is used for pumping water.
Windpumps were used to pump water since at least the 9th century in what is now Afghanistan, Iran and Pakistan. The use of wind pumps became widespread across the Muslim world an ...
References
Further reading
* Tony Burton, David Sharpe, Nick Jenkins, Ervin Bossanyi: ''Wind Energy Handbook'', John Wiley & Sons, 2nd edition (2011),
* Darrell, Dodge
Early History Through 1875
, TeloNet Web Development, Copyright 1996–2001
* Ersen Erdem
* Robert Gasch, Jochen Twele (ed.), ''Wind power plants. Fundamentals, design, construction and operation'', Springer 2012 .
* Erich Hau, ''Wind turbines: fundamentals, technologies, application, economics '' Springer, 2013 (preview on Google Books)
* Siegfried Heier, ''Grid integration of wind energy conversion systems'' John Wiley & Sons, 3rd edition (2014),
* Peter Jamieson, ''Innovation in Wind Turbine Design''. Wiley & Sons 2011,
* J. F. Manwell, J. G. McGowan, A. L. Roberts, ''Wind Energy Explained: Theory, Design and Application'', John Wiley & Sons, 2nd edition (2012),
* David Spera (ed,) ''Wind Turbine Technology: Fundamental Concepts in Wind Turbine Engineering'', Second Edition (2009), ASME Press,
* Alois Schaffarczyk (ed.), ''Understanding wind power technology'', John Wiley & Sons, (2014),
* Hermann-Josef Wagner, Jyotirmay Mathur, ''Introduction to wind energy systems. Basics, technology and operation''. Springer (2013),
* GA Mansoori, N Enayati, LB Agyarko (2016)
Energy: Sources, Utilization, Legislation, Sustainability, Illinois as Model State
External links
Harvesting the Wind (45 lectures about wind turbines by professor Magdi Ragheb
Wind Energy Technology World Wind Energy Association
Top 21 Biggest Wind Turbines in the World
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