![Hp 9862a](https://upload.wikimedia.org/wikipedia/commons/1/12/Hp_9862a.jpg)
A plotter is a machine that produces
vector graphics
Vector graphics is a form of computer graphics in which visual images are created directly from geometric shapes defined on a Cartesian plane, such as points, lines, curves and polygons. The associated mechanisms may include vector display a ...
drawings. Plotters draw lines on paper using a
pen
A pen is a common writing instrument that applies ink to a surface, usually paper, for writing or drawing. Early pens such as reed pens, quill pens, dip pens and ruling pens held a small amount of ink on a nib or in a small void or cavity wh ...
, or in some applications, use a knife to cut a material like
vinyl
Vinyl may refer to:
Chemistry
* Polyvinyl chloride (PVC), a particular vinyl polymer
* Vinyl cation, a type of carbocation
* Vinyl group, a broad class of organic molecules in chemistry
* Vinyl polymer, a group of polymers derived from vinyl m ...
or
leather
Leather is a strong, flexible and durable material obtained from the tanning, or chemical treatment, of animal skins and hides to prevent decay. The most common leathers come from cattle, sheep, goats, equine animals, buffalo, pigs and hogs, ...
. In the latter case, they are sometimes known as a cutting plotter.
In the past, plotters were used in applications such as
computer-aided design
Computer-aided design (CAD) is the use of computers (or ) to aid in the creation, modification, analysis, or optimization of a design. This software is used to increase the productivity of the designer, improve the quality of design, improve c ...
, as they were able to produce line drawings much faster and of a higher quality than contemporary conventional printers. Smaller desktop plotters were often used for business graphics. Printers with graphics capabilities took away some of the market by the early 1980s, and the introduction of
laser printer
Laser printing is an electrostatic digital printing process. It produces high-quality text and graphics (and moderate-quality photographs) by repeatedly passing a laser beam back and forth over a negatively-charged cylinder called a "drum" to ...
s in the mid-1980s largely eliminated the use of plotters from most roles.
Plotters retained a niche for producing very large drawings for many years, but have now largely been replaced by
wide-format conventional printers. Cutting plotters remain in use in a number of industries.
Overview
Digitally controlled plotters evolved from earlier fully analog XY-writers used as output devices for
measurement instrument
A measuring instrument is a device to measure a physical quantity. In the physical sciences, quality assurance, and engineering, measurement is the activity of obtaining and comparing physical quantities of real-world objects and events. Establi ...
s and
analog computer
An analog computer or analogue computer is a type of computer that uses the continuous variation aspect of physical phenomena such as electrical, mechanical, or hydraulic quantities (''analog signals'') to model the problem being solved. In c ...
s.
Pen plotters print by moving a pen or other instrument across the surface of a piece of paper. This means that plotters are
vector graphics
Vector graphics is a form of computer graphics in which visual images are created directly from geometric shapes defined on a Cartesian plane, such as points, lines, curves and polygons. The associated mechanisms may include vector display a ...
devices, rather than
raster graphics
upright=1, The Smiley, smiley face in the top left corner is a raster image. When enlarged, individual pixels appear as squares. Enlarging further, each pixel can be analyzed, with their colors constructed through combination of the values for ...
as with other
printers
Printer may refer to:
Technology
* Printer (publishing), a person or a company
* Printer (computing), a hardware device
* Optical printer for motion picture films
People
* Nariman Printer ( fl. c. 1940), Indian journalist and activist
* Jam ...
. Pen plotters can draw complex line art, including text, but do so slowly because of the mechanical movement of the pens. They are often incapable of efficiently creating a solid region of color, but can
hatch an area by drawing a number of close, regular lines.
Plotters offered the fastest way to efficiently produce very large drawings or color high-resolution vector-based artwork when
computer memory
In computing, memory is a device or system that is used to store information for immediate use in a computer or related computer hardware and digital electronic devices. The term ''memory'' is often synonymous with the term ''primary storage ...
was very expensive and processor power was very limited, and other types of printers had limited graphic output capabilities.
Pen plotters have essentially become obsolete, and have been replaced by
large-format
Large format refers to any imaging format of or larger. Large format is larger than "medium format", the or size of Hasselblad, Mamiya, Rollei, Kowa, and Pentax cameras (using 120- and 220-roll film), and much larger than the frame o ...
inkjet printer
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensi ...
s and LED
toner
Toner is a powder mixture used in laser printers and photocopiers to form the printed text and images on paper, in general through a toner cartridge. Mostly granulated plastic, early mixtures only added carbon powder and iron oxide, however, ...
-based printers. Such devices may still understand vector languages originally designed for plotter use, because in many uses, they offer a more efficient alternative to raster data.
X–Y plotter
An X–Y plotter is a plotter that operates in two axes of motion ("X" and "Y") in order to draw continuous vector graphics. The term was used to differentiate it from standard plotters which had control only of the "y" axis, the "x" axis being continuously fed to provide a plot of some variable with time. Plotters differ from
Inkjet
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpens ...
and
Laser printer
Laser printing is an electrostatic digital printing process. It produces high-quality text and graphics (and moderate-quality photographs) by repeatedly passing a laser beam back and forth over a negatively-charged cylinder called a "drum" to ...
s in that a plotter draws a continuous line, much like a pen on paper, while inkjet and laser printers use a very fine matrix of dots to form images, such that while a line may appear continuous to the naked eye, it in fact is a discrete set of points.
Electrostatic plotters
Electrostatic plotters used a
dry toner transfer process similar to that in many
photocopier
A photocopier (also called copier or copy machine, and formerly Xerox machine, the generic trademark) is a machine that makes copies of documents and other visual images onto paper or plastic film quickly and cheaply. Most modern photocopiers u ...
s. They were faster than pen plotters and were available in large formats, suitable for reproducing engineering drawings. The quality of image was often not as good as contemporary pen plotters. Electrostatic plotters were made in both flat-bed and drum types. The electrostatic plotter uses the pixel as a drawing means, like a
raster graphics
upright=1, The Smiley, smiley face in the top left corner is a raster image. When enlarged, individual pixels appear as squares. Enlarging further, each pixel can be analyzed, with their colors constructed through combination of the values for ...
display device. The plotter head consists of a large number of tiny styluses (as many as 21760) embedded in it. This head traverses over the width of the paper as it rolls past the head to make a drawing. The resolutions available may be 100 to 508 dots per inch. Electrostatic plotters are very fast with plotting speed of 6 to 32 mm/s, depending on the plotter resolution.
Cutting plotters
![Illustration flex-foil cutting-plotter english](https://upload.wikimedia.org/wikipedia/commons/c/c0/Illustration_flex-foil_cutting-plotter_english.svg)
Cutting plotters use knives to cut into a piece of material (such as
paper
Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, rags, grasses or other vegetable sources in water, draining the water through fine mesh leaving the fibre evenly distributed ...
,
mylar
BoPET (biaxially-oriented polyethylene terephthalate) is a polyester film made from stretched polyethylene terephthalate (PET) and is used for its high tensile strength, chemical and dimensional stability, transparency, reflectivity, gas and aro ...
film, or
vinyl
Vinyl may refer to:
Chemistry
* Polyvinyl chloride (PVC), a particular vinyl polymer
* Vinyl cation, a type of carbocation
* Vinyl group, a broad class of organic molecules in chemistry
* Vinyl polymer, a group of polymers derived from vinyl m ...
film) that is lying on the flat surface area of the plotter. The cutting plotter is connected to a computer, which is equipped with cutting design or drawing computer
software
Software is a set of computer programs and associated documentation and data. This is in contrast to hardware, from which the system is built and which actually performs the work.
At the lowest programming level, executable code consists ...
programs. Those computer software programs are responsible for sending the necessary cutting dimensions or designs in order to command the cutting knife to produce the correct project cutting needs.
In recent years the use of cutting plotters (generally called
die-cut machines) has become popular with home enthusiasts of
paper crafts such as
cardmaking
Card making is the craft of hand-making greeting cards. Many people with interests in allied crafts such as scrapbooking and stamping have begun to use their skills to start making handmade cards. This has contributed to cardmaking becoming a pop ...
and
scrapbooking. Such tools allow desired card and
decal shapes to be cut out very precisely, and repeatably.
Languages
A number of
printer control language
In digital printing, a page description language (PDL) is a computer language that describes the appearance of a printed page in a higher level than an actual output bitmap (or generally raster graphics). An overlapping term is printer control la ...
s were created to operate pen plotters, and transmit commands like "lift pen from paper", "place pen on paper", or "draw a line from here to here". Three common
ASCII
ASCII ( ), abbreviated from American Standard Code for Information Interchange, is a character encoding standard for electronic communication. ASCII codes represent text in computers, telecommunications equipment, and other devices. Because of ...
-based plotter control languages are
Hewlett-Packard
The Hewlett-Packard Company, commonly shortened to Hewlett-Packard ( ) or HP, was an American multinational information technology company headquartered in Palo Alto, California. HP developed and provided a wide variety of hardware components ...
's
HP-GL
HP-GL, short for Hewlett-Packard Graphics Language and often written as HPGL, is a printer control language created by Hewlett-Packard (HP). HP-GL was the primary printer control language used by HP plotters. It was introduced with the plotteHP ...
, its successor HP-GL/2, and
Houston Instruments DMPL DMPL, or Digital Microprocessor Plotter Language, is a vector graphics file format from Houston Instruments developed to control pen plotters and later used on cutting plotters.
Driver
This language is not compatible with HP-GL, see its EAGLE (prog ...
. Here is a simple HP-GL script drawing a line:
SP1;
PA500,500;
PD;
PR0,1000;
PU;
SP;
This program instructs the plotter, in order, to take the first pen (SP1 = Select Pen 1), to go to coordinates X=500, Y=500 on the paper sheet (PA = Plot Absolute), to lower the pen against the paper (PD = Pen Down), to move 1000 units in the Y direction (thus drawing a vertical line - PR = Plot Relative), to lift the pen (PU = Pen Up) and finally to put it back in its stall.
Programmers using
FORTRAN or
BASIC
BASIC (Beginners' All-purpose Symbolic Instruction Code) is a family of general-purpose, high-level programming languages designed for ease of use. The original version was created by John G. Kemeny and Thomas E. Kurtz at Dartmouth College ...
generally did not program these directly, but used software packages, such as the Calcomp library, or
device independent
In computing, cross-platform software (also called multi-platform software, platform-agnostic software, or platform-independent software) is computer software that is designed to work in several computing platforms. Some cross-platform software ...
graphics packages, such as Hewlett-Packard's
AGL libraries or BASIC extensions or high end packages such as
DISSPLA. These would establish scaling factors from world coordinates to device coordinates, and translate to the low level device commands. For example, to plot X*X in
HP 9830
The HP 9800 is a family of what were initially called programmable calculators and later desktop computers that were made by Hewlett-Packard, replacing their first HP 9100 calculator. It is also named "98 line". The 9830 and its successors were ...
BASIC, the program would be
10 SCALE -1,1,1,1
20 FOR X = -1 to 1 STEP 0.1
30 PLOT X, X*X
40 NEXT X
50 PEN
60 END
History
One of the earliest plotter was
Konrad Zuse
Konrad Ernst Otto Zuse (; 22 June 1910 – 18 December 1995) was a German civil engineer, pioneering computer scientist, inventor and businessman. His greatest achievement was the world's first programmable computer; the functional program ...
's computer-controlled and transistorized Graphomat Z64 in 1958, also shown at the
Hannover Messe
The Hannover Messe (HM; "Hanover Fair") is one of the world's largest trade fairs, dedicated to the topic of industry development. It is organized by Deutsche Messe AG and held on the Hanover Fairground in Hanover, Germany. Typically, there are ...
in 1961.
Early pen plotters, e.g., the
Calcomp 565 of 1959, worked by placing the paper over a roller that moved the paper back and forth for X motion, while the pen moved back and forth on a track for Y motion. The paper was supplied in roll form and had perforations along both edges that were engaged by sprockets on the rollers.
Another approach, e.g.
Computervision
Computervision, Inc. (CV) was an early pioneer in Computer Aided Design and Manufacturing (CAD/ CAM). Computervision was founded in 1969 by Marty Allen and Philippe Villers, and headquartered in Bedford, Massachusetts, United States. Its early ...
's Interact I, involved attaching ball-point pens to drafting
pantograph
A pantograph (, from their original use for copying writing) is a mechanical linkage connected in a manner based on parallelograms so that the movement of one pen, in tracing an image, produces identical movements in a second pen. If a line dr ...
s and driving the machines with
stepper motor
A stepper motor, also known as step motor or stepping motor, is a brushless DC electric motor that divides a full rotation into a number of equal steps. The motor's position can be commanded to move and hold at one of these steps without any pos ...
s controlled by the computer. This had the disadvantage of being somewhat slow to move, as well as requiring floor space equal to the size of the paper, but could double as a
digitizer
DigitizationTech Target. (2011, April). Definition: digitization. ''WhatIs.com''. Retrieved December 15, 2021, from https://whatis.techtarget.com/definition/digitization is the process of converting information into a digital (i.e. computer-r ...
. A later change was the addition of an electrically controlled clamp to hold the pens, which allowed them to be changed, and thus create multi-colored output.
Hewlett Packard and
Tektronix
Tektronix, Inc., historically widely known as Tek, is an American company best known for manufacturing test and measurement devices such as oscilloscopes, logic analyzers, and video and mobile test protocol equipment.
Originally an independent ...
produced small, desktop-sized flatbed plotters in the late 1960s and 1970s. The pens were mounted on a traveling bar, whereby the y-axis was represented by motion up and down the length of the bar and the x-axis was represented by motion of the bar back and forth across the plotting table. Due to the mass of the bar, these plotters operated relatively slowly.
In the 1980s, the small and lightweight
HP 7470 The HP 7470 was a small low-cost desktop pen plotter introduced by Hewlett Packard's San Diego division in 1982. It was the first small-format plot that moved the paper, rather than the pens.
It used a revolutionary "grit wheel" design which moved t ...
introduced the "
grit wheel" mechanism, eliminating the need for perforations along the edges, unlike the Calcomp plotters two decades earlier. The grit wheels at opposite edges of the sheet press against resilient
polyurethane
Polyurethane (; often abbreviated PUR and PU) refers to a class of polymers composed of organic chemistry, organic units joined by carbamate (urethane) links. In contrast to other common polymers such as polyethylene and polystyrene, polyurethan ...
-coated rollers and form tiny indentations in the sheet. As the sheet is moved back and forth, the grit wheels keep the sheet in proper registration due to the grit particles falling into the earlier indentations, much like the teeth of two gears meshing. The pen is mounted on a carriage that moves back and forth in a line between the grit wheels, representing the orthogonal axis. These smaller "home-use" plotters became popular for desktop business graphics and in engineering laboratories, but their low speed meant they were not useful for general printing purposes, and different conventional printer would be required for those jobs. One category, introduced by Hewlett Packard's
MultiPlot for the
HP 2647
The HP 2640A and other HP 264X models were block-mode "smart" and intelligent ASCII standard serial terminals produced by Hewlett-Packard using the Intel 8008 and 8080 microprocessors.
History
The HP 2640A was introduced in November 1974 at a l ...
, was the "word chart", which used the plotter to draw large letters on a transparency. This was the forerunner of the modern Powerpoint chart. With the widespread availability of high-resolution
inkjet
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpens ...
and
laser printer
Laser printing is an electrostatic digital printing process. It produces high-quality text and graphics (and moderate-quality photographs) by repeatedly passing a laser beam back and forth over a negatively-charged cylinder called a "drum" to ...
s, inexpensive memory and computers fast enough to rasterize color images, pen plotters have all but disappeared. However, the grit wheel mechanism is still found in inkjet-based, large format engineering plotters.
![Plotter Algotex](https://upload.wikimedia.org/wikipedia/commons/c/c5/Plotter_Algotex.jpg)
Plotters were also used in the
Create-A-Card kiosks that were available for a while in the greeting card area of supermarkets that used the
HP 7475 The HP 7470 was a small low-cost desktop pen plotter introduced by Hewlett Packard's San Diego division in 1982. It was the first small-format plot that moved the paper, rather than the pens.
It used a revolutionary "grit wheel" design which moved t ...
six-pen plotter.
Plotters are used primarily in
technical drawing
Technical drawing, drafting or drawing, is the act and Academic discipline, discipline of composing Plan (drawing), drawings that Visual communication, visually communicate how something functions or is constructed.
Technical drawing is essent ...
and
CAD
Computer-aided design (CAD) is the use of computers (or ) to aid in the creation, modification, analysis, or optimization of a design. This software is used to increase the productivity of the designer, improve the quality of design, improve co ...
applications, where they have the advantage of working on very large paper sizes while maintaining high resolution. Another use has been found by replacing the pen with a cutter, and in this form plotters can be found in many garment and sign shops.
Changing the color or width of a line required the plotter to change pens. This was either done manually on small plotters, but more typically the plotter would have a magazine of four or more pens which could be automatically mounted.
A niche application of plotters is in creating tactile images for visually handicapped people on special thermal cell paper.
Unlike other printer types, pen plotter speed is measured by pen speed and acceleration rate, instead of by page printing speed. A pen plotter's speed is primarily limited by the type of pen used, so the choice of pen is a key factor in pen plotter output speed. Indeed, most modern pen plotters have commands to control slewing speed, depending on the type of pen currently in use.
There are many types of plotter pen, some of which are no longer mass-produced.
Technical pen
A technical pen is a specialized instrument used by an engineer, architect, or drafter to make lines of constant width for architectural, engineering, or technical drawings. " Rapidograph" is a trademarked name for one type of technical pen. T ...
tips are often used, many of which can be renewed using parts and supplies for manual drafting pens. Early HP flatbed and grit wheel plotters used small, proprietary fiber-tipped or plastic nib disposable pens.
One type of plotter pen uses a cellulose fiber rod inserted through a circular foam tube saturated with ink, with the end of the rod sharpened into a conical tip. As the pen moves across the paper surface, capillary wicking draws the ink from the foam, down the rod, and onto the paper. As the ink supply in the foam is depleted, the migration of ink to the tip begins to slow down, resulting in faint lines. Slowing the plotting speed will allow the lines drawn by a worn-out pen to remain dark, but the fading will continue until the foam is completely depleted. Also, as the fiber tip pen is used, the tip slowly wears away on the plotting medium, producing a progressively wider, smudged line.
Ball-point plotter pens with refillable clear plastic ink reservoirs are available. They do not have the fading or wear effects of fiber pens, but are generally more expensive and uncommon. Also, conventional ball-point pens can be modified to work in most pen plotters.
Vinyl cutter
A vinyl cutter (sometimes known as a cutting plotter) is used to create posters, billboards, signs, T-shirt logos, and other weather-resistant graphical designs. The vinyl can also be applied to car bodies and windows for large, bright company advertising and to sailboat transoms. A similar process is used to cut tinted vinyl for automotive windows.
Colors are limited by the collection of vinyl on hand. To prevent creasing of the material, it is stored in rolls. Typical vinyl roll sizes are 15-inch, 24-inch, 36-inch and 48-inch widths, and have a backing material for maintaining the relative placement of all design elements.
Vinyl cutter hardware is similar to a traditional plotter except that the ink pen is replaced by a very sharp knife to outline each shape, and may have a pressure control to adjust how hard the knife presses down into the vinyl film, preventing the cuts from also penetrating the backing material. Besides losing relative placement of separate design elements, loose pieces cut out of the backing material may fall out and jam the plotter roll feed or the cutter head. After cutting, the vinyl material outside of the design is peeled away, leaving the design on the backing material which can be applied using self-adhesion, glue, lamination, or a
heat press
In thermodynamics, heat is defined as the form of energy crossing the boundary of a thermodynamic system by virtue of a temperature difference across the boundary. A thermodynamic system does not ''contain'' heat. Nevertheless, the term is al ...
.
The vinyl knife is usually shaped like a plotter pen and is also mounted on a swivel head so that the knife edge self-rotates to face the correct direction as the plotter head moves.
Vinyl cutters are primarily used to produce single-color
line art
Line art or line drawing is any image that consists of distinct straight lines or curves placed against a background (usually plain), without gradations in shade (darkness) or hue (color) to represent two-dimensional or three-dimensional object ...
and lettering. Multiple color designs require cutting separate sheets of vinyl, then overlaying them during application; but this process quickly becomes cumbersome for more than a couple of hues.
Sign cutting plotters are in decline in applications such as general billboard design, where
wide-format inkjet printers that use solvent-based inks are employed to print directly onto a variety of materials. Cutting plotters are still relied upon for precision contour-cutting of graphics produced by wide-format inkjet printers – for example to produce window or car graphics, or shaped stickers.
Large-format inkjet printers are increasingly used to print onto heat-shrink plastic sheeting, which is then applied to cover a vehicle surface and shrunk to fit using a heat gun, known as a
vehicle wrap.
Static cutting table
A static cutting table is a type of cutting plotter used a large flat
vacuum table
A vacuum table is a system for holding workpieces during machining. The device consists of a perforated table top containing a vacuum chamber, and a vacuum pump to keep the vacuum chamber below ambient enough pressure. The workpiece is placed o ...
. It is used for cutting non-rigid and porous material such as textiles, foam, or leather, that may be too difficult or impossible to cut with roll-fed plotters. Static cutters can also cut much thicker and heavier materials than a typical roll-fed or sheet-fed plotter is capable of handling.
The surface of the table has a series of small pinholes drilled in it. Material is placed on the table, and a coversheet of plastic or paper is overlaid onto the material to be cut. A vacuum pump is turned on, and air pressure pushes down on the coversheet to hold the material in place. The table then operates like a normal vector plotter, using various cutting tools to cut holes or slits into the fabric. The coversheet is also cut, which may lead to a slight loss of vacuum around the edges of the coversheet, but this loss is not significant.
Contemporary uses of pen plotters
![Plotter_printer_homemade_crop](https://upload.wikimedia.org/wikipedia/commons/8/87/Plotter_printer_homemade_crop.jpg)
In the mid-to-late 2000s artists and hackers
began to rediscover pen plotters as quirky, customizable output devices. The quality of the lines produced by pens on paper is quite different from other digital output techniques. Even 30-year-old pen plotters typically still function reliably, and many were available for less than $100 on auction and resale websites. While support for driving pen plotters directly or saving files as HP-GL has disappeared from most commercial graphics applications, several contemporary software packages
make working with HP-GL on modern operating systems possible.
As use of pen plotters has waned, the
large-format printers that have largely replaced them have sometimes come to be called "plotters" as well.
See also
*
Chart recorder
A chart recorder is an electromechanical device that records an electrical or mechanical input trend onto a piece of paper (the chart). Chart recorders may record several inputs using different color pens and may record onto strip charts or circ ...
*
Photoplotter A photoplotter is a specialized electro-opto-mechanical machine that exposes a latent image on a medium, usually high-contrast monochromatic (black-and-white) photographic film, using a light source under computer control. Once the film has been e ...
*
Polar plotter
A polar plotter also known as polargraph or Kritzler is a plotter which uses two-center bipolar coordinates to produce vector drawings using a pen suspended from strings connected to two pulleys at the top of the plotting surface. This gives it ...
References
External links
*
{{Basic computer components
American inventions
Articles containing video clips