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Sand filters are used as a step in the water treatment process of
water purification Water purification is the process of removing undesirable chemicals, biological contaminants, suspended solids, and gases from water. The goal is to produce water that is fit for specific purposes. Most water is purified and disinfected for hu ...
. There are three main types; rapid (gravity) sand filters, upward flow sand filters and
slow sand filter Slow sand filters are used in water purification for treating raw water to produce a potable product. They are typically deep, can be rectangular or cylindrical in cross section and are used primarily to treat surface water. The length and bre ...
s. All three methods are used extensively in the
water industry The water industry provides drinking water and wastewater services (including sewage treatment) to residential, commercial, and industrial sectors of the economy. Typically public utilities operate water supply networks. The water industry doe ...
throughout the world. The first two require the use of flocculant chemicals to work effectively while slow sand filters can produce very high quality water with
pathogen In biology, a pathogen ( el, πάθος, "suffering", "passion" and , "producer of") in the oldest and broadest sense, is any organism or agent that can produce disease. A pathogen may also be referred to as an infectious agent, or simply a g ...
s removal from 90% to >99% (depending on the strains), taste and odour without the need for chemical aids. Sand filters can, apart from being used in water treatment plants, be used for water purification in singular households as they use materials which are available for most people.


History

The history of separation techniques reaches far back, as filter materials were already in use during ancient periods. Rushes and
genista Genista is a genus of flowering plants in the legume family Fabaceae, native to open habitats such as moorland and pasture in Europe and western Asia. They include species commonly called broom, though the term may also refer to other genera, i ...
plants were used to fill sieving vessels that separated solid and liquid materials. The Egyptians also used porous clay vessels to filter drinking water, wine and other liquids.


Sand bed filtration concept

A sand bed filter is a kind of
depth filter Depth filters are the variety of filters that use a porous filtration medium to retain particles throughout the medium, rather than just on the surface of the medium. These filters are commonly used when the fluid to be filtered contains a high l ...
. Broadly, there are two types of filters for separating
particulate Particulates – also known as atmospheric aerosol particles, atmospheric particulate matter, particulate matter (PM) or suspended particulate matter (SPM) – are microscopic particles of solid or liquid matter suspended in the air. The te ...
solids from fluids: * Surface filters, where particulates are captured on a permeable surface * Depth filters, where particulates are captured within a porous body of material.A. Rushton, A. S. Ward, R. G. Holdich (1996). ''Introduction to Solid-Liquid Filtration and Separation Technology.'' Wiley VCH. In addition, there are passive and active devices for causing solid-liquid separation such as
settling tank Settling is the process by which particulates move towards the bottom of a liquid and form a sediment. Particles that experience a force, either due to gravity or due to centrifugal motion will tend to move in a uniform manner in the direction e ...
s, self-cleaning screen filters,
hydrocyclone Hydrocyclones are a type of cyclonic separators that separate product phases mainly on basis of differences in gravity with aqueous solutions as the primary feed fluid. As opposed to dry or dust cyclones, which separate solids from gasses, hydrocy ...
s and
centrifuge A centrifuge is a device that uses centrifugal force to separate various components of a fluid. This is achieved by spinning the fluid at high speed within a container, thereby separating fluids of different densities (e.g. cream from milk) or ...
s. There are several kinds of depth filters, some employing
fibrous Fiber or fibre (from la, fibra, links=no) is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporat ...
material and others employing
granular material A granular material is a conglomeration of discrete solid, macroscopic particles characterized by a loss of energy whenever the particles interact (the most common example would be friction when grains collide). The constituents that compose ...
s. Sand bed filters are an example of a granular loose media depth filter. They are usually used to separate small amounts (<10 parts per million or <10 g per cubic metre) of fine solids (<100 micrometres) from aqueous solutions.Coulson, J. M.; Richardson, J. F.; Backhurst, J. R., Harker, J. H. (1991). ''Chemical Engineering.'' Vol.2, 4th ed. . In addition, they are usually used to purify the fluid rather than capture the solids as a valuable material. Therefore they find most of their uses in liquid effluent (
wastewater Wastewater is water generated after the use of freshwater, raw water, drinking water or saline water in a variety of deliberate applications or processes. Another definition of wastewater is "Used water from any combination of domestic, industrial ...
) treatment.


Particulate solids capture mechanisms

Sand bed filters work by providing the particulate solids with many opportunities to be captured on the surface of a sand grain. As fluid flows through the porous sand along a tortuous route, the particulates come close to sand grains. They can be captured by one of several mechanisms: * Direct collision * Van der Waals or London force attraction *
Surface charge Surface charge is a two-dimensional surface with non-zero electric charge. These electric charges are constrained on this 2-D surface, and surface charge density, measured in coulombs per square meter (C•m−2), is used to describe the charge di ...
attraction * Diffusion In addition, particulate solids can be prevented from being captured by surface charge repulsion if the surface charge of the sand is of the same sign (positive or negative) as that of the particulate solid. Furthermore, it is possible to dislodge captured particulates although they may be re-captured at a greater depth within the bed. Finally, a sand grain that is already contaminated with particulate solids may become more attractive or repel addition particulate solids. This can occur if by adhering to the sand grain the particulate loses surface charge and becomes attractive to additional particulates or the opposite and surface charge is retained repelling further particulates from the sand grain. In some applications it is necessary to pre-treat the effluent flowing into a sand bed to ensure that the particulate solids can be captured. This can be achieved by one of several methods: * Adjusting the surface charge on the particles and the sand by changing the pH *
Coagulation Coagulation, also known as clotting, is the process by which blood changes from a liquid to a gel, forming a blood clot. It potentially results in hemostasis, the cessation of blood loss from a damaged vessel, followed by repair. The mechanism ...
– adding small, highly charged cations (aluminium 3+ or calcium 2+ are usually used) *
Flocculation Flocculation, in the field of chemistry, is a process by which colloidal particles come out of suspension to sediment under the form of floc or flake, either spontaneously or due to the addition of a clarifying agent. The action differs from ...
– adding small amounts of charge polymer chains which either form a bridge between the particulate solids (making them bigger) or between the particulate solids and the sand.


Operating regimes

They can be operated either with upward flowing fluids or downward flowing fluids the latter being much more usual. For downward flowing devices the fluid can flow under pressure or by gravity alone. Pressure sand bed filters tend to be used in industrial applications and often referred to as rapid sand bed filters. Gravity fed units are used in water purification especially drinking water and these filters have found wide use in developing countries (slow sand filters). Overall, there are several categories of sand bed filter: * rapid (gravity) sand filters * rapid (pressure) sand bed filters * upflow sand filters * slow sand filters The sketch illustrates the general structure of a rapid pressure sand filter. The filter sand takes up most space of the chamber. It sits either on a nozzle floor or on top of a drainage system which allows the filtered water to exit. The pre-treated raw water enters the filter chamber on the top, flows through the filter medium and the effluent drains through the drainage system in the lower part. Large process plants have also a system implemented to evenly distribute the raw water to the filter. In addition, a distribution system controlling the air flow is usually included. It allows a constant air and water distribution and prevents too high water flows in specific areas. A typical grain distribution exits due to the frequent backwashing. Grains with smaller diameter are dominant in the upper part of the sand layer while coarse grain dominates in the lower parts. Two processes influencing the functionality of a filter are ripening and regeneration.
At the beginning of a new filter run, the filter efficiency increases simultaneously with the number of captured particles in the medium. This process is called filter ripening. During filter ripening the effluent might not meet quality criteria and must be reinjected at previous steps in the plant. Regeneration methods allow the reuse of the filter medium. Accumulated solids from the filter bed are removed. During
backwashing Swash, or forewash in geography, is a turbulent layer of water that washes up on the beach after an incoming wave has broken. The swash action can move beach materials up and down the beach, which results in the cross-shore sediment exchange. T ...
, water (and air) is pumped backwards through the filter system. Backwash water may partially be reinjected in front of the filter process and generated sewage needs to be discarded. The backwashing time is determined by either the turbidity value behind the filter, which must not exceed a set threshold, or by the head loss across the filter medium, which must also not exceed a certain value.


Rapid pressure sand bed filter design

Smaller sand grains provide more surface area and therefore a higher decontamination of the inlet water, but it also requires more pumping energy to drive the fluid through the bed. A compromise is that most rapid pressure sand bed filters use grains in the range 0.6 to 1.2 mm although for specialist applications other sizes may be specified. Larger feed particles (>100 micrometres) will tend to block the pores of the bed and turn it into a surface filter that blinds rapidly. Larger sand grains can be used to overcome this problem, but if significant amounts of large solids are in the feed they need to be removed upstream of the sand bed filter by a process such as settling. The depth of the sand bed is recommended to be around 0.6–1.8 m (2–6 ft) regardless of the application. This is linked to the maximum throughput discussed below. Guidance on the design of rapid sand bed filters suggests that they should be operated with a maximum flow rate of 9 m3/m2/hr (220 US gal/ft2/hr).K. J. Ives (1990). "Deep Bed Filtration". Chap. 11 of ''Solid-Liquid Separation'', 3rd ed., L. Svarovsky (ed). Butterworths. Using the required throughput and the maximum flow rate, the required area of the bed can be calculated. The final key design point is to be sure that the fluid is properly distributed across the bed and that there are no preferred fluid paths where the sand may be washed away and the filter be compromised. Rapid pressure sand bed filters are typically operated with a feed pressure of 2 to 5 bar(a) (28 to 70 psi(a)). The pressure drop across a clean sand bed is usually very low. It builds as particulate solids are captured on the bed. Particulate solids are not captured uniformly with depth, more are captured higher up with bed with the concentration gradient decaying exponentially. This filter type will capture particles down to very small sizes, and does not have a true cut off size below which particles will always pass. The shape of the filter particle size-efficiency curve is a U-shape with high rates of particle capture for the smallest and largest particles with a dip in between for mid-sized particles. The build-up of particulate solids causes an increase in the pressure lost across the bed for a given flow rate. For a gravity fed bed when the pressure available is constant, the flow rate will fall. When the pressure loss or flow is unacceptable and the filter is not working effectively any longer, the bed is backwashed to remove the accumulated particles. For a pressurized rapid sand bed filter this occurs when the pressure drop is around 0.5 bar. The backwash fluid is pumped backwards through the bed until it is fluidized and has expanded by up to about 30% (the sand grains start to mix and as they rub together they drive off the particulate solids). The smaller particulate solids are washed away with the backwash fluid and captured usually in a settling tank. The fluid flow required to fluidize the bed is typically 3 to 10 m3/m2/hr but not run for long (a few minutes). Small amounts of sand can be lost in the backwashing process and the bed may need to be topped up periodically.


Slow sand filter design

As the title indicates, the speed of filtration is changed in the
slow sand filter Slow sand filters are used in water purification for treating raw water to produce a potable product. They are typically deep, can be rectangular or cylindrical in cross section and are used primarily to treat surface water. The length and bre ...
, however, the biggest difference between slow and rapid sand filter, is that the top layer of sand is biologically active, as microbial communities are introduced to the system. The recommended and usual depth of the filter is 0.9 to 1.5 meters. Microbial layer is formed within 10–20 days from the start of the operation. During the process of filtration, raw water can percolate through the porous sand medium, stopping and trapping organic material, bacteria, viruses and cysts such as ''
Giardia ''Giardia'' ( or ) is a genus of anaerobic flagellated protozoan parasite Parasitism is a close relationship between species, where one organism, the parasite, lives on or inside another organism, the host, causing it some harm, and ...
'' and ''
Cryptosporidium ''Cryptosporidium'', sometimes informally called crypto, is a genus of apicomplexan parasitic alveolates that can cause a respiratory and gastrointestinal illness (cryptosporidiosis) that primarily involves watery diarrhea (intestinal crypt ...
''. The regeneration procedure for slow sand filters is called ''scraping'' and is used to mechanically remove the dried out particles on the filter. However, this process can also be done under water, depending on the individual system. Another limiting factor for the water being treated is
turbidity Turbidity is the cloudiness or haziness of a fluid caused by large numbers of individual particles that are generally invisible to the naked eye, similar to smoke in air. The measurement of turbidity is a key test of water quality. Fluids ...
, which is for slow sand filters defined to be 10 NTU (Nephelometric Turbidity Units). Slow sand filters are a good option for limited budget operations as the filtration is not using any chemicals and requires little or no mechanical assistance. However, because of a continuous growing population in communities, slow sand filters are being replaced for rapid sand filters, mostly due to the running period length.


Characteristics of rapid and slow sand filters


Upflow bed filter design

The continuously backflushing or upflow sand filter is the newest operating regime. The clearest difference with respect to the previous ones, is that the water to be filtered is fed from the bottom and the filtered water is obtained at the top. This reverse flow allows the backwash process to be integrated in the filtration process, thus decreasing the amount of rinse water to be used and reducing cleaning time. The maximum loading is about 5.4 lps/m2 with a constant head loss of 0.6 m.


Mixed bed filters

Filters that have different filtering layers, are called mixed bed filters or multimedia filters. Sand is a common filter material, but anthracite, granular activated carbon (GAC), garnet and ilmenite are also common filter materials. Anthracite is a harder material and has less volatile compared to other coals. Ilmenite and garnet are heavy compared to sand. Garnet consists of several minerals, causing a shifting red colour. Ilmenite is an oxide of iron and titanium. GAC can be used in the process of adsorption and filtration at the same time. These materials can be used both alone, or combined with other media. But the filtering layers will be always arranged by density, heavier compounds will be settled in the bottom, while the lighter ones will be located on top. Different combinations give different filter classification and also different porosity throughout the filter, which is translated into different pressure drop. A very common arrangement for these filers is composed of: anthracite on top, sand and garnet, with a support of gravel at the bottom. The depth of these filters is normally between 0.6-1 m, above 1 m the pressure drop rises sharply and less than 0.6 m reduces the thickness of each filtering layer, thus reducing its efficienciy. Nomal operating flux and pressure drop are between 3-7 gpm/ft2 and 3-7 psi. When pressure drop increases above 10 psi, a backwash operation ins needed, which consist of reversing the flow (water goes upwards) in order to remove the particles trapped in the filtering media, and this will exit from the top of the filter with the backwash water. Common for the backwash is around 3 times the normal filtering flux (must be high enough to lift the filtering media to remove the particles trapped in it). Monomedia is a one layered filter, commonly consisting of sand and is today replaced by newer technology. Deep-bed monomedia is also a one layered filter which consist of either anthracite or GAC. The deep-bed monomedia filter is used when there is a consistent water quality and this gives a longer run time. Dual media (two layered) often contain a sand layer in the bottom with an anthracite or GAC layer on top. Trimedia or mixed media is a filter with three layers. Trimedia often have garnet or ilmenite in the bottom layer, sand in the middle and anthracite at the top.


Uses in water treatment

All of these methods are used extensively in the water industry throughout the world. The first three in the list above require the use of flocculant chemicals to work effectively. Slow sand filters produce high-quality water without the use of chemical aids. Passing flocculated water through a rapid gravity sand filter strains out the
floc Floc can refer to: * Farm Labor Organizing Committee, a labor union * Federated Learning of Cohorts (FLoC), a type of web tracking for interest-based advertising * Floc (or flock), flake of precipitate that comes out of solution during the process ...
and the particles trapped within it, reducing numbers of
bacteria Bacteria (; singular: bacterium) are ubiquitous, mostly free-living organisms often consisting of one biological cell. They constitute a large domain of prokaryotic microorganisms. Typically a few micrometres in length, bacteria were am ...
and removing most of the solids. The medium of the filter is
sand Sand is a granular material composed of finely divided mineral particles. Sand has various compositions but is defined by its grain size. Sand grains are smaller than gravel and coarser than silt. Sand can also refer to a textural class ...
of varying grades. Where taste and odor may be a problem (organoleptic impacts), the sand filter may include a layer of
activated carbon Activated carbon, also called activated charcoal, is a form of carbon commonly used to filter contaminants from water and air, among many other uses. It is processed (activated) to have small, low-volume pores that increase the surface area availa ...
to remove such taste and odor. Sand filters become clogged with floc or bioclogged after a period in use. Slow sand filters are then scraped (see above) while rapid sand filters are backwashed or pressure washed to remove the floc. This backwash water is run into settling tanks so that the floc can settle out and it is then disposed of as waste material. The supernatant water is then run back into the treatment process or disposed of as a waste-water stream. In some countries, the sludge may be used as a
soil conditioner A soil conditioner is a product which is added to soil to improve the soil’s physical qualities, usually its fertility (ability to provide nutrition for plants) and sometimes its mechanics. In general usage, the term "soil conditioner" is often ...
. Inadequate filter maintenance has been the cause of occasional drinking water contamination. Sand filters are occasionally used in the
sewage treatment Sewage treatment (or domestic wastewater treatment, municipal wastewater treatment) is a type of wastewater treatment which aims to remove contaminants from sewage to produce an effluent that is suitable for discharge to the surrounding en ...
as a final polishing stage. In these filters the sand traps residual suspended material and bacteria and provides a physical matrix for bacterial decomposition of nitrogenous material, including
ammonia Ammonia is an inorganic compound of nitrogen and hydrogen with the formula . A stable binary hydride, and the simplest pnictogen hydride, ammonia is a colourless gas with a distinct pungent smell. Biologically, it is a common nitrogenous ...
and
nitrate Nitrate is a polyatomic ion with the chemical formula . Salts containing this ion are called nitrates. Nitrates are common components of fertilizers and explosives. Almost all inorganic nitrates are soluble in water. An example of an insolu ...
s, into
nitrogen Nitrogen is the chemical element with the symbol N and atomic number 7. Nitrogen is a nonmetal and the lightest member of group 15 of the periodic table, often called the pnictogens. It is a common element in the universe, estimated at se ...
gas. Sand filters are one of the most useful treatment processes as the filtering process (especially with slow sand filtration) combines within itself many of the purification functions.


Advantages and limitations

One of the advantages of sand filters is that they are useful for different applications. Moreover, the different types of operation modes: rapid, slow and Upflow, allow some flexibility to adapt the filtration method to the necessities and requirements of the users. Sand filters allow a high efficiency for color and microorganisms removal, and as they are very simple, operating costs are very low. What is more, its simplicity makes the automation of the processes easier, thus requiring less human intervention. The main limitations of this technology would be related to the clogging, that is, the obstruction of the filter media, which requires a significant amount of water to carry out the backflush operation and the use of chemicals in the pretreatment. Furthermore, slow sand filters usually require larger land areas compared to the rapid flow, especially if the raw water is highly contaminated. However, despite these limitations, they offer much more capabilities and that is why they are extensively used in the industry.


Challenges in the application process

In the process of water treatment, one should be aware of certain factors that might cause serious problems if not treated properly. Aforementioned processes such as filter ripening and backwashing influence not only the water quality but also the time needed for the full treatment. Backwashing reduces also the volume of the effluent. If a certain amount of water has to be delivered to e.g. a community, this water loss needs to be considered. In addition, backwashing waste needs to be treated or properly discarded. From the chemical perspective, varying raw water qualities and changes in the temperature effect, already at the entrance to the plant, the efficiency of the treatment process. Considerable uncertainty is involved regarding models used to construct sand filters. This is due to mathematical assumptions that have to be made such as all grains being spherical. The spherical shape affects the interpretation of the size since the diameter is different for spherical and non-spherical grains. The packing of the grains within the bed is also dependent on the shape of the grains. This then affects the porosity and hydraulic flow.


See also

*
American Water Works Association American Water Works Association (AWWA) is an international non-profit, scientific and educational association founded to improve water quality and supply. Established in 1881, it is a lobbying organization representing a membership (as of 2012) ...
*
Water treatment Water treatment is any process that improves the quality of water to make it appropriate for a specific end-use. The end use may be drinking, industrial water supply, irrigation, river flow maintenance, water recreation or many other uses, inc ...
*
Water purification Water purification is the process of removing undesirable chemicals, biological contaminants, suspended solids, and gases from water. The goal is to produce water that is fit for specific purposes. Most water is purified and disinfected for hu ...
* Jewell water filter


References

{{reflist Water filters Swimming pool equipment
Filter Filter, filtering or filters may refer to: Science and technology Computing * Filter (higher-order function), in functional programming * Filter (software), a computer program to process a data stream * Filter (video), a software component tha ...
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