Sulfiding
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Sulfidation (British spelling also sulphidation) is a process of installing
sulfide Sulfide (British English also sulphide) is an inorganic anion of sulfur with the chemical formula S2− or a compound containing one or more S2− ions. Solutions of sulfide salts are corrosive. ''Sulfide'' also refers to chemical compounds lar ...
ions in a material or molecule. The process is widely used to convert oxides to sulfides but is also related to corrosion and surface modification.


Inorganic, materials, and organic chemistry

Sulfidation is relevant to the formation of sulfide minerals. A large scale application of sulfidation is the conversion of molybdenum oxides to the corresponding sulfides. This conversion is a step in the preparation of catalysts for
hydrodesulfurization Hydrodesulfurization (HDS) is a catalytic chemical process widely used to remove sulfur (S) from natural gas and from refined petroleum products, such as gasoline or petrol, jet fuel, kerosene, diesel fuel, and fuel oils. The purpose of remov ...
wherein alumina impregnated with
molybdate In chemistry a molybdate is a compound containing an oxoanion with molybdenum in its highest oxidation state of 6. Molybdenum can form a very large range of such oxoanions which can be discrete structures or polymeric extended structures, althoug ...
salts are converted to
molybdenum disulfide Molybdenum disulfide (or moly) is an inorganic compound composed of molybdenum and sulfur. Its chemical formula is . The compound is classified as a transition metal dichalcogenide. It is a silvery black solid that occurs as the mineral molybdenit ...
by the action of
hydrogen sulfide Hydrogen sulfide is a chemical compound with the formula . It is a colorless chalcogen-hydride gas, and is poisonous, corrosive, and flammable, with trace amounts in ambient atmosphere having a characteristic foul odor of rotten eggs. The unde ...
. In organosulfur chemistry, sulfiding is often called thiation. The preparation of thioamides from amides involves thiation. A typical reagent is phosphorus pentasulfide (P4S10). The idealized equation for this conversion is: :RC(O)NH2 + 1/4 P4S10 → RC(S)NH2 + 1/4 P4S6O4 This conversion where an oxygen atom in the amide function is replaced by a sulfur atom involves no redox reaction.


Sulfidation of metals

It is known that aluminum improves the sulfidation resistance of iron alloys. The sulfidation of tungsten is a multiple step process. The first step is an oxidation reaction, converting the tungsten to a tungsten bronze on the surface of the object. The tungsten bronze coating is then converted to a
sulfide Sulfide (British English also sulphide) is an inorganic anion of sulfur with the chemical formula S2− or a compound containing one or more S2− ions. Solutions of sulfide salts are corrosive. ''Sulfide'' also refers to chemical compounds lar ...
. One commonly encountered occurrence of sulfidation in manufacturing environments involves the sulfidic corrosion of metal piping. The increased resistance to corrosion found in stainless steel is attributed to a layer of chromium oxide that forms due to oxidation of the
chromium Chromium is a chemical element with the symbol Cr and atomic number 24. It is the first element in group 6. It is a steely-grey, lustrous, hard, and brittle transition metal. Chromium metal is valued for its high corrosion resistance and hardne ...
found in the alloy. The process of liquid sulfidation has also been used in the manufacturing of
diamond-like carbon Diamond-like carbon (DLC) is a class of amorphous carbon material that displays some of the typical properties of diamond. DLC is usually applied as coatings to other materials that could benefit from such properties. DLC exists in seven diffe ...
films. These films are generally used to coat surfaces to reduce the wear due to friction. The inclusion of sulfidation in the process has been shown to reduce the friction coefficient of the diamond-like carbon film.


References

{{Reflist Corrosion Thermodynamics Chemical reactions