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Structural engineering depends on the knowledge of materials and their properties, in order to understand how different materials resist and support loads. Common structural materials are:


Iron


Wrought iron

Wrought iron is the simplest form of iron, and is almost pure iron (typically less than 0.15% carbon). It usually contains some slag. Its uses are almost entirely obsolete, and it is no longer commercially produced. Wrought iron is very poor in fires. It is ductile, malleable and tough. It does not
corrode Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engin ...
as easily as steel.


Cast iron

Cast iron is a brittle form of iron which is weaker in tension than in compression. It has a relatively low melting point, good fluidity, castability, excellent machinability and wear resistance. Though almost entirely replaced by steel in building structures, cast irons have become an engineering material with a wide range of applications, including pipes, machine and car parts. Cast iron retains high strength in fires, despite its low melting point. It is usually around 95% iron, with between 2.1% and 4% carbon and between 1% and 3% silicon. It does not corrode as easily as steel.


Steel

Steel is an iron alloy with controlled level of carbon (between 0.0 and 1.7% carbon). Steel is used extremely widely in all types of structures, due to its relatively low cost, high strength-to-weight ratio and speed of construction. Steel is a ductile material, which will behave elastically until it reaches yield (point 2 on the stress–strain curve), when it becomes plastic and will fail in a ductile manner (large strains, or extensions, before fracture at point 3 on the curve). Steel is equally strong in tension and compression. Steel is weak in fires, and must be protected in most buildings. Despite its high strength to weight ratio, steel buildings have as much thermal mass as similar concrete buildings. The
elastic modulus An elastic modulus (also known as modulus of elasticity) is the unit of measurement of an object's or substance's resistance to being deformed elastically (i.e., non-permanently) when a stress is applied to it. The elastic modulus of an object is ...
of steel is approximately 205
GPa Grading in education is the process of applying standardized measurements for varying levels of achievements in a course. Grades can be assigned as letters (usually A through F), as a range (for example, 1 to 6), as a percentage, or as a numbe ...
. Steel is very prone to corrosion (
rust Rust is an iron oxide, a usually reddish-brown oxide formed by the reaction of iron and oxygen in the catalytic presence of water or air moisture. Rust consists of hydrous iron(III) oxides (Fe2O3·nH2O) and iron(III) oxide-hydroxide (FeO( ...
).


Stainless steel

Stainless steel is an iron-carbon alloy with a minimum of 10.5% chromium content. There are different types of stainless steel, containing different proportions of iron, carbon, molybdenum,
nickel Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow ...
. It has similar structural properties to steel, although its strength varies significantly. It is rarely used for primary structure, and more for architectural finishes and building cladding. It is highly resistant to corrosion and staining.


Concrete

Concrete is used extremely widely in building and civil engineering structures, due to its low cost, flexibility, durability, and high strength. It also has high resistance to fire. Concrete is a non-linear, non-elastic and brittle material. It is strong in compression and very weak in tension. It behaves non-linearly at all times. Because it has essentially zero strength in tension, it is almost always used as reinforced concrete, a composite material. It is a mixture of
sand Sand is a granular material composed of finely divided mineral particles. Sand has various compositions but is defined by its grain size. Sand grains are smaller than gravel and coarser than silt. Sand can also refer to a textural class o ...
, aggregate, cement and water. It is placed in a mould, or form, as a liquid, and then it sets (goes off), due to a chemical reaction between the water and cement. The hardening of the concrete is called hydration. The reaction is exothermic (gives off heat). Concrete increases in strength continually from the day it is cast. Assuming it is not cast under water or in constantly 100% relative humidity, it shrinks over time as it dries out, and it deforms over time due to a phenomenon called creep. Its strength depends highly on how it is mixed, poured, cast, compacted, cured (kept wet while setting), and whether or not any admixtures were used in the mix. It can be cast into any shape that a form can be made for. Its colour, quality, and finish depend upon the complexity of the structure, the material used for the form, and the skill of the worker. The
elastic modulus An elastic modulus (also known as modulus of elasticity) is the unit of measurement of an object's or substance's resistance to being deformed elastically (i.e., non-permanently) when a stress is applied to it. The elastic modulus of an object is ...
of concrete can vary widely and depends on the concrete mix, age, and quality, as well as on the type and duration of loading applied to it. It is usually taken as approximately 25
GPa Grading in education is the process of applying standardized measurements for varying levels of achievements in a course. Grades can be assigned as letters (usually A through F), as a range (for example, 1 to 6), as a percentage, or as a numbe ...
for long-term loads once it has attained its full strength (usually considered to be at 28 days after casting). It is taken as approximately 38
GPa Grading in education is the process of applying standardized measurements for varying levels of achievements in a course. Grades can be assigned as letters (usually A through F), as a range (for example, 1 to 6), as a percentage, or as a numbe ...
for very short-term loading, such as footfalls. Concrete has very favourable properties in fire – it is not adversely affected by fire until it reaches very high temperatures. It also has very high mass, so it is good for providing sound insulation and heat retention (leading to lower energy requirements for the heating of concrete buildings). This is offset by the fact that producing and transporting concrete is very energy intensive. To study the material behavior plenty of numerical models were developed, e.g. the microplane model for constitutive laws of materials.


Reinforced concrete

Reinforced concrete is concrete in which steel reinforcement bars ("rebars"), plates or fibers have been incorporated to strengthen a material that would otherwise be brittle. In industrialised countries, nearly all concrete used in construction is reinforced concrete. Due to its weakness in tension capacity, concrete will fail suddenly and in brittle manner under flexural (bending) or tensile force unless adequately reinforced with steel.


Prestressed concrete

Prestressed concrete is a method for overcoming the concrete's natural weakness in
tension Tension may refer to: Science * Psychological stress * Tension (physics), a force related to the stretching of an object (the opposite of compression) * Tension (geology), a stress which stretches rocks in two opposite directions * Voltage or el ...
. It can be used to produce
beam Beam may refer to: Streams of particles or energy *Light beam, or beam of light, a directional projection of light energy **Laser beam *Particle beam, a stream of charged or neutral particles **Charged particle beam, a spatially localized grou ...
s, floors or bridges with a longer
span Span may refer to: Science, technology and engineering * Span (unit), the width of a human hand * Span (engineering), a section between two intermediate supports * Wingspan, the distance between the wingtips of a bird or aircraft * Sorbitan ester ...
than is practical with ordinary reinforced concrete. Prestressing tendons (generally of high
tensile In physics, tension is described as the pulling force transmitted axially by the means of a string, a rope, chain, or similar object, or by each end of a rod, truss member, or similar three-dimensional object; tension might also be described as ...
steel
cable Cable may refer to: Mechanical * Nautical cable, an assembly of three or more ropes woven against the weave of the ropes, rendering it virtually waterproof * Wire rope, a type of rope that consists of several strands of metal wire laid into a hel ...
or rods) are used to provide a clamping load which produces a
compressive stress In long, slender structural elements — such as columns or truss bars — an increase of compressive force ''F'' leads to structural failure due to buckling at lower stress than the compressive strength. Compressive stress has stress units (fo ...
that offsets the
tensile stress In continuum mechanics, stress is a physical quantity. It is a quantity that describes the magnitude of forces that cause deformation. Stress is defined as ''force per unit area''. When an object is pulled apart by a force it will cause elonga ...
that the concrete
compression member Compression members are structural elements that are pushed together or carry a load; more technically, they are subjected only to axial compressive forces. That is, the loads are applied on the longitudinal axis through the centroid of the mem ...
would otherwise experience due to a bending load.


Aluminium

Aluminium is a soft, lightweight, malleable metal. The yield strength of pure aluminium is 7–11 MPa, while aluminium alloys have yield strengths ranging from 200 MPa to 600 MPa. Aluminium has about one-third the density and stiffness of steel. It is ductile, and easily machined, cast, and extruded. Corrosion resistance is excellent due to a thin surface layer of aluminium oxide that forms when the metal is exposed to air, effectively preventing further oxidation. The strongest aluminium alloys are less corrosion resistant due to galvanic reactions with alloyed copper. Aluminium is used in some building structures (mainly in facades) and very widely in aircraft engineering because of its good strength to weight ratio. It is a relatively expensive material. In aircraft it is gradually being replaced by carbon composite materials.


Composites

Composite materials are used increasingly in vehicles and aircraft structures, and to some extent in other structures. They are increasingly used in bridges, especially for conservation of old structures such as
Coalport Coalport is a village in Shropshire, England. It is located on the River Severn in the Ironbridge Gorge, a mile downstream of Ironbridge. It lies predominantly on the north bank of the river; on the other side is Jackfield. The settlement wa ...
cast iron bridge built in 1818. Composites are often anisotropic (they have different material properties in different directions) as they can be laminar materials. They most often behave non-linearly and will fail in a brittle manner when overloaded. They provide extremely good strength to weight ratios, but are also very expensive. The manufacturing processes, which are often extrusion, do not currently provide the economical flexibility that concrete or steel provide. The most commonly used in structural applications are glass-reinforced plastics.


Masonry

Masonry has been used in structures for thousands of years, and can take the form of stone, brick or blockwork. Masonry is very strong in compression but cannot carry tension (because the mortar between bricks or blocks is unable to carry tension). Because it cannot carry structural tension, it also cannot carry bending, so masonry walls become unstable at relatively small heights. High masonry structures require stabilisation against lateral loads from
buttress A buttress is an architectural structure built against or projecting from a wall which serves to support or reinforce the wall. Buttresses are fairly common on more ancient buildings, as a means of providing support to act against the lateral ( ...
es (as with the
flying buttress The flying buttress (''arc-boutant'', arch buttress) is a specific form of buttress composed of an arch that extends from the upper portion of a wall to a pier of great mass, in order to convey lateral forces to the ground that are necessary to pu ...
es seen in many European medieval churches) or from windposts. Historically masonry was constructed with no mortar or with lime mortar. In modern times cement based mortars are used. The mortar glues the blocks together, and also smooths out the interface between the blocks, avoiding localised point loads that might have led to cracking. Since the widespread use of concrete, stone is rarely used as a primary structural material, often only appearing as a cladding, because of its cost and the high skills needed to produce it. Brick and concrete blockwork have taken its place. Masonry, like concrete, has good sound insulation properties and high thermal mass, but is generally less energy intensive to produce. It is just as energy intensive as concrete to transport.


Timber

Timber is the oldest of structural materials, and though mainly supplanted by steel, masonry and concrete, it is still used in a significant number of buildings. The properties of timber are non-linear and very variable, depending on the quality, treatment of wood, and type of wood supplied. The design of wooden structures is based strongly on empirical evidence. Wood is strong in tension and compression but can be weak in bending due to its fibrous structure. Wood is relatively good in a fire as it chars, which provides the wood in the centre of the element with some protection and allows the structure to retain some strength for a reasonable length of time.


Other structural materials

* Adobe *
Alloy An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductilit ...
*
Bamboo Bamboos are a diverse group of evergreen perennial flowering plants making up the subfamily Bambusoideae of the grass family Poaceae. Giant bamboos are the largest members of the grass family. The origin of the word "bamboo" is uncertain, ...
*
Carbon fibre Carbon fiber-reinforced polymers (American English), carbon-fibre-reinforced polymers (Commonwealth English), carbon-fiber-reinforced plastics, carbon-fiber reinforced-thermoplastic (CFRP, CRP, CFRTP), also known as carbon fiber, carbon compo ...
*
Fiber reinforced plastic Fibre-reinforced plastic (FRP; also called fibre-reinforced polymer, or in American English ''fiber'') is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass (in fibreglass), carbon (in carbon-fib ...
* Mudbrick *
Roofing material Domestic roof construction is the framing and roof covering which is found on most detached houses in cold and temperate climates. Such roofs are built with mostly timber, take a number of different shapes, and are covered with a variety of ma ...
s


References


Further reading

* Blank, Alan; McEvoy, Michael; Plank, Roger (1993). ''Architecture and Construction in Steel''. Taylor & Francis. . * Hewson, Nigel R. (2003). ''Prestressed Concrete Bridges: Design and Construction''. Thomas Telford. . * Hosford, William F. (2005). ''Mechanical Behavior of Materials''. Cambridge University Press. . * Hoogenboom P.C.J., "Discrete Elements and Nonlinearity in Design of Structural Concrete Walls", Section 1.3 Historical Overview of Structural Concrete Modelling, August 1998, . * Leonhardt, A. (1964). ''Vom Caementum zum Spannbeton, Band III (From Cement to Prestressed Concrete)''. Bauverlag GmbH. * Mörsch, E. (Stuttgart, 1908). ''Der Eisenbetonbau, seine Theorie und Anwendun, (Reinforced Concrete Construction, its Theory and Application)''. Konrad Wittwer, 3rd edition. * Nilson, Arthur H.; Darwin, David; Dolan, Charles W. (2004). ''Design of Concrete Structures''. McGraw-Hill Professional. . * Prentice, John E. (1990). ''Geology of Construction Materials''. Springer. . * Schlaich, J., K. Schäfer, M. Jennewein (1987). "Toward a Consistent Design of Structural Concrete". ''PCI Journal'', Special Report, Vol. 32, No. 3. * Swank, James Moore (1965). ''History of the Manufacture of Iron in All Ages''. Ayer Publishing. {{ISBN, 0-8337-3463-6. Structural engineering Materials