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A small stationary reformer is an on-site device used for the production of
hydrogen Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic, an ...
from
hydrocarbons In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Hydrocarbons are examples of group 14 hydrides. Hydrocarbons are generally colourless and hydrophobic, and their odors are usually weak or ex ...
on a small scale.


Types


Plate-type steam methane reformers


Multi-tube steam reformer


Membrane reactor

A membrane reactor is a device where oxygen separation, steam reforming and POX is combined in a single step. In 1997 Argonne National Laboratory and Amoco published a paper "Ceramic membrane reactor for converting methane to syngas" which resulted in different small scale systems that combined an ATR based oxygen membrane with a water-gas shift reactor and a hydrogen membrane.


POX reactor

Partial oxidation Partial oxidation (POX) is a type of chemical reaction. It occurs when a substoichiometric fuel-air mixture is partially combusted in a reformer, creating a hydrogen-rich syngas which can then be put to further use, for example in a fuel cell. A d ...
(POX) is a type of
chemical reaction A chemical reaction is a process that leads to the IUPAC nomenclature for organic transformations, chemical transformation of one set of chemical substances to another. Classically, chemical reactions encompass changes that only involve the pos ...
. It occurs when a substoichiometric fuel-air mixture is partially combusted in a reformer, creating a hydrogen-rich
syngas Syngas, or synthesis gas, is a mixture of hydrogen and carbon monoxide, in various ratios. The gas often contains some carbon dioxide and methane. It is principly used for producing ammonia or methanol. Syngas is combustible and can be used as ...
which can then be put to further use, for example in a
fuel cell A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most batteries in requ ...
. A distinction is made between ''thermal partial oxidation'' (TPOX) and ''catalytic partial oxidation'' (CPOX).


Steam methane reformers with catalyst beds


Research

*Microchannel Reformer *Ion transport membrane reforming.


Centralized hydrogen production

The
capital cost Capital costs are fixed, one-time expenses incurred on the purchase of land, buildings, construction, and equipment used in the production of goods or in the rendering of services. In other words, it is the total cost needed to bring a project to a ...
of
methane reformer A methane reformer is a device based on steam reforming, autothermal reforming or partial oxidation and is a type of chemical synthesis which can produce pure hydrogen gas from methane using a catalyst. There are multiple types of reformers in devel ...
plants is prohibitive for small to medium size applications because the technology does not scale down well. Conventional steam reforming plants operate at pressures between 200 and 600 psi with outlet temperatures in the range of 815 to 925 °C. However, analyses have shown that even though it is more costly to construct, a well-designed SMR can produce hydrogen more cost-effectively than an ATR.AIA: Software Analyzes Cost of Hydrogen Production - Archives - ASSEMBLY
/ref> To lower the costs both pressure and used temperature are lowered which allows for the use of cheaper materials.


See also

*
Hydrogen production Hydrogen production is the family of industrial methods for generating hydrogen gas. As of 2020, the majority of hydrogen (∼95%) is produced from fossil fuels by steam reforming of natural gas and other light hydrocarbons, partial oxidation of h ...


References

{{reflist Hydrogen production Chemical equipment Fuel gas Catalysis Industrial gases