Silk Production

Sericulture, or silk farming, is the cultivation of silkworms to produce silk. Although there are several commercial species of silkworms, ''Bombyx mori'' (the caterpillar of the domestic silkmoth) is the most widely used and intensively studied silkworm. Silk was believed to have first been produced in China as early as the Neolithic Period. Sericulture has become an important cottage industry in countries such as Brazil, China, France, India, Italy, Japan, Korea, and Russia. Today, China and India are the two main producers, with more than 60% of the world's annual production.

History

According to Confucian text, the discovery of silk production dates to about 2700 BC, although archaeological records point to silk cultivation as early as the Yangshao period (5000–3000 BC). In 1977, a piece of ceramic created 5400–5500 years ago and designed to look like a silkworm was discovered in Nancun, Hebei, providing the earliest known evidence of sericulture. Also, by careful analysis of archaeological silk fibre found on Indus Civilization sites dating back to 2450–2000 BC, it is believed that silk was being used over a wide region of South Asia. By about the first half of the 1st century AD, it had reached ancient Khotan, by a series of interactions along the Silk Road. By AD 140, the practice had been established in India. In the 6th century AD, the smuggling of silkworm eggs into the Byzantine Empire led to its establishment in the Mediterranean, remaining a monopoly in the Byzantine Empire for centuries (Byzantine silk). In 1147, during the Second Crusade, Roger II of Sicily (1095–1154) attacked Corinth and Thebes, two important centres of Byzantine silk production, capturing the weavers and their equipment and establishing his own silkworks in Palermo and Calabria,Muthesius, "Silk in the Medieval World", p. 331. eventually spreading the industry to Western Europe.

File:Women placing silkworms on trays together with mulberry leaves (Sericulture by Liang Kai, 1200s).jpg , The silkworms and mulberry leaves are placed on trays.
File:Men preparing twig frames where silkworms will spin cocoons (Sericulture by Liang Kai, 1200s).jpg, Twig frames for the silkworms are prepared.
File:Weighing and sorting the cocoons (Sericulture by Liang Kai, 1200s).jpg, The cocoons are weighed.
File:Soaking the cocoons and reeling the silk (Sericulture by Liang Kai, 1200s).jpg, The cocoons are soaked and the silk is wound on spools.
File:Weaving the silk (Sericulture by Liang Kai, 1200s).jpg, The silk is woven using a loom.

Production

The silkworms are fed with mulberry leaves, and after the fourth moult, they climb a twig placed near them and spin their silken cocoons. The silk is a continuous filament comprising fibroin protein, secreted from two salivary glands in the head of each worm, and a gum called sericin, which cements the filaments.
The sericin is removed by placing the cocoons in hot water, which frees the silk filaments and readies them for reeling. This is known as the degumming process. The immersion in hot water also kills the silkmoth pupa.

Single filaments are combined to form thread, in a process called "throwing," which is drawn under tension through several guides and wound onto reels. This process of throwing produces various yarns depending on the amount and direction of the twisting. The threads may be plied to form yarn (short staple lengths are spun; see silk noil). After drying, the raw silk is packed according to quality.

Sustainable Silk

Peace silk

The most popular substitute for traditional silk is peace silk, also known as ahimsa silk. The primary factor that makes this form of silk more ethical is that moths are permitted to emerge from their cocoons and fly away before they are properly boiled. It denotes that no moth is ever cooked alive during manufacture. Even though peace silk is superior to regular silk, there is a big disadvantage to be aware of. Domesticated silkworms used to make silk have undergone thousands of years of selective breeding, yet they are not "manufactured" to emerge from their cocoons. They are unable to defend themselves against predators since they cannot fly or see clearly. They typically die very rapidly after emerging from their cocoons as a result.

Wild silk

The cocoons of Tussar silkworms, which are found in open woodlands, are used to produce wild silk, also known as Tussar silk. Compared to conventional silk, their cocoons are typically picked after the moths have emerged, making it a more ethical option. Because wild silkworms consume a variety of plants, their fabric is less uniform but more robust. The fabric is made with less chemicals as well. The larvae are still inside the cocoons when they are harvested by certain enterprises that employ "wild silk," though.

Stages of production

The stages of production are as follows:

# The female silkmoth lays 300 to 500 eggs.
# The silkmoth eggs hatch to form larvae or caterpillars, known as silkworms.
# The larvae feed on mulberry leaves.
# Having grown and moulted several times, the silkworm extrudes a silk fibre and forms a net to hold itself.
# It swings itself from side to side in a figure '8', distributing the saliva that will form silk.
# The silk solidifies when it contacts the air.
# The silkworm spins approximately one mile of filament and completely encloses itself in a cocoon in about two or three days. The amount of usable quality silk in each cocoon is small. As a result, about 2,500 silkworms are required to produce a pound of raw silk.
#The intact cocoons are boiled, killing the silkworm pupa.
# The silk is obtained by brushing the undamaged cocoon to find the outside end of the filament.
# The silk filaments are then wound on a reel. One cocoon contains approximately of silk filament. The silk at this stage is known as raw silk. One thread comprises up to 48 individual silk filaments.

Mahatma Gandhi was critical of silk production based on the Ahimsa philosophy "not to hurt any living thing". He also promoted "Ahimsa silk", made without boiling the pupa to procure the silk and wild silk made from the cocoons of wild and semiwild silkmoths. The Human League also criticised sericulture in their early single " Being Boiled". The organisation PETA has also campaigned against silk.

Pupae as food

The conventional method of silk production results in ~8 kg of wet silkworm pupae and ~2 kg of dry pupae per kilogram of raw silk. This byproduct has historically been consumed by people in silk-producing areas.

Gallery

File:Dye in pan on stove. Khotan, Xinjiang.jpg, Dye in pan on stove. Khotan
File:Equipment for unravelling silk cocoons. Khotan.jpg, Equipment for unravelling silk cocoons. Khotan
File:Sericulture.jpg, The third stage of the silkworm
File: Sericuturist.jpg, Silkworms on a modern rotary mountage
File:Sericulture-cocoon.jpg, Silk cocoons on mountages

See also

* Macclesfield silk museums
* Silk mill of Caraglio and Museum
* Magnanery
* Silk industry in Azerbaijan
* Silk industry in China

References

External links

Smithsonian sericulture historySilk worm Life cycle photos

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Agriculture in Asia
Agriculture in China
Agriculture in Europe
Agriculture in India
Chinese inventions
History of agriculture
Insects in culture
Silk
Silk production
Silk Road
Animal keeping by humans