Reverse Osmosis Water Purification Unit

Reverse osmosis (RO) is a water purification process that uses a partially permeable membrane to separate ions, unwanted molecules and larger particles from drinking water. In reverse osmosis, an applied pressure is used to overcome osmotic pressure, a colligative property that is driven by chemical potential differences of the solvent, a thermodynamic parameter. Reverse osmosis can remove many types of dissolved and suspended chemical species as well as biological ones (principally bacteria) from water, and is used in both industrial processes and the production of potable water. The result is that the solute is retained on the pressurized side of the membrane and the pure solvent is allowed to pass to the other side. To be "selective", this membrane should not allow large molecules or ions through the pores (holes), but should allow smaller components of the solution (such as solvent molecules, e.g., water, H₂O) to pass freely.

In the normal osmosis process, the solvent naturally moves from an area of low solute concentration (high water potential), through a membrane, to an area of high solute concentration (low water potential). The driving force for the movement of the solvent is the reduction in the Gibbs free energy of the system when the difference in solvent concentration on either side of a membrane is reduced, generating osmotic pressure due to the solvent moving into the more concentrated solution. Applying an external pressure to reverse the natural flow of pure solvent, thus, is reverse osmosis. The process is similar to other membrane technology applications.

Reverse osmosis differs from filtration in that the mechanism of fluid flow is by osmosis across a membrane. The predominant removal mechanism in membrane filtration is straining, or size exclusion, where the pores are 0.01 micrometers or larger, so the process can theoretically achieve perfect efficiency regardless of parameters such as the solution's pressure and concentration. Reverse osmosis instead involves solvent diffusion across a membrane that is either nonporous or uses nanofiltration with pores 0.001 micrometers in size. The predominant removal mechanism is from differences in solubility or diffusivity, and the process is dependent on pressure, solute concentration, and other conditions.Crittenden, John; Trussell, Rhodes; Hand, David; Howe, Kerry and Tchobanoglous, George (2005). ''Water Treatment Principles and Design'', 2nd ed. John Wiley and Sons. New Jersey.

Reverse osmosis is most commonly known for its use in drinking water purification from seawater, removing the salt and other effluent materials from the water molecules.

History

A process of osmosis through semipermeable membranes was first observed in 1748 by Jean-Antoine Nollet. For the following 200 years, osmosis was only a phenomenon observed in the laboratory. In 1950, the University of California at Los Angeles first investigated desalination of seawater using semipermeable membranes. Researchers from both University of California at Los Angeles and the University of Florida successfully produced fresh water from seawater in the mid-1950s, but the flux was too low to be commercially viable until the discovery at University of California at Los Angeles by Sidney Loeb and Srinivasa Sourirajan at the National Research Council of Canada, Ottawa, of techniques for making asymmetric membranes characterized by an effectively thin "skin" layer supported atop a highly porous and much thicker substrate region of the membrane. John Cadotte, of Filmtec corporation, discovered that membranes with particularly high flux and low salt passage could be made by interfacial polymerization of ''m''-phenylene diamine and trimesoyl chloride. Cadotte's patent on this process was the subject of litigation and has since expired. Almost all commercial reverse-osmosis membrane is now made by this method. By 2019, there were approximately 16,000 desalination plants operating around the world, producing around of desalinated water for human use. Around half of this capacity was in the Middle East and North Africa region.

In 1977 Cape Coral, Florida became the first municipality in the United States to use the RO process on a large scale with an initial operating capacity of 11.35 million liters (3 million US gal) per day. By 1985, due to the rapid growth in population of Cape Coral, the city had the largest low-pressure reverse-osmosis plant in the world, capable of producing 56.8 million liters (15 million US gal) per day (MGD).

Formally, reverse osmosis is the process of forcing a solvent from a region of high solute concentration through a semipermeable membrane to a region of low-solute concentration by applying a pressure in excess of the osmotic pressure. The largest and most important application of reverse osmosis is the separation of pure water from seawater and brackish waters; seawater or brackish water is pressurized against one surface of the membrane, causing transport of salt-depleted water across the membrane and emergence of potable drinking water from the low-pressure side.

The membranes used for reverse osmosis have a dense layer in the polymer matrix—either the skin of an asymmetric membrane or an interfacially polymerized layer within a thin-film-composite membrane—where the separation occurs. In most cases, the membrane is designed to allow only water to pass through this dense layer while preventing the passage of solutes (such as salt ions). This process requires that a high pressure be exerted on the high-concentration side of the membrane, usually 2–17 bar (30–250 psi) for fresh and brackish water, and 40–82 bar (600–1200 psi) for seawater, which has around 27 bar (390 psi) natural osmotic pressure that must be overcome. This process is best known for its use in desalination (removing the salt and other minerals from sea water to produce fresh water), but since the early 1970s, it has also been used to purify fresh water for medical, industrial and domestic applications.

Fresh water applications

Drinking water purification

Around the world, household drinking water purification systems, including a reverse osmosis step, are commonly used for improving water for drinking and cooking.

Such systems typically include a number of steps:
* a sediment filter to trap particles, including rust and calcium carbonate
* optionally, a second sediment filter with smaller pores
* an activated carbon filter to trap organic chemicals and chlorine, which will attack and degrade certain types of thin-film composite membrane
* a reverse osmosis filter, which is a thin-film composite membrane
* optionally, an ultraviolet lamp for sterilizing any microbes that may escape filtering by the reverse osmosis membrane
* optionally, a second carbon filter to capture those chemicals not removed by the reverse osmosis membrane
In some systems, the carbon prefilter is omitted, and a cellulose triacetate membrane is used. CTA (cellulose triacetate) is a paper by-product membrane bonded to a synthetic layer and is made to allow contact with chlorine in the water. These require a small amount of chlorine in the water source to prevent bacteria from forming on it. The typical rejection rate for CTA membranes is 85–95%.

The cellulose triacetate membrane is prone to rotting unless protected by chlorinated water, while the thin-film composite membrane is prone to breaking down under the influence of chlorine. A thin-film composite (TFC) membrane is made of synthetic material, and requires chlorine to be removed before the water enters the membrane. To protect the TFC membrane elements from chlorine damage, carbon filters are used as pre-treatment in all residential reverse osmosis systems. TFC membranes have a higher rejection rate of 95–98% and a longer life than CTA membranes.

Portable reverse osmosis water processors are sold for personal water purification in various locations. To work effectively, the water feeding to these units should be under some pressure (280 kPa (40 psi) or greater is the norm). Portable reverse osmosis water processors can be used by people who live in rural areas without clean water, far away from the city's water pipes. Rural people filter river or ocean water themselves, as the device is easy to use (saline water may need special membranes). Some travelers on long boating, fishing, or island camping trips, or in countries where the local water supply is polluted or substandard, use reverse osmosis water processors coupled with one or more ultraviolet sterilizers.

In the production of bottled mineral water, the water passes through a reverse osmosis water processor to remove pollutants and microorganisms. In European countries, though, such processing of natural mineral water (as defined by a European directive) is not allowed under European law. In practice, a fraction of the living bacteria can and do pass through reverse osmosis membranes through minor imperfections, or bypass the membrane entirely through tiny leaks in surrounding seals. Thus, complete reverse osmosis systems may include additional water treatment stages that use ultraviolet light or ozone to prevent microbiological contamination.

Membrane pore sizes can vary from 0.1 to 5,000 nm depending on filter type. Particle filtration removes particles of 1 µm or larger. Microfiltration removes particles of 50 nm or larger. Ultrafiltration removes particles of roughly 3 nm or larger. Nanofiltration removes particles of 1 nm or larger. Reverse osmosis is in the final category of membrane filtration, hyperfiltration, and removes particles larger than 0.1 nm. For the purposes of household water filtration when there is no need to remove excessive dissolved minerals (soften water), the alternative to reverse osmosis filtration is an activated carbon filter with a microfiltration membrane.

Decentralized use: solar-powered reverse osmosis

A solar-powered desalination unit produces potable water from saline water by using a photovoltaic system that converts solar power into the required energy for reverse osmosis. Due to the extensive availability of sunlight across different geographies, solar-powered reverse osmosis lends itself well to drinking water purification in remote settings lacking an electricity grid. Moreover, solar energy overcomes the usually high-energy operating costs as well as greenhouse emissions of conventional reverse osmosis systems, making it a sustainable freshwater solution compatible to developing contexts. For example, a solar-powered desalination unit designed for remote communities has been successfully tested in the Northern Territory of Australia.

While the intermittent nature of sunlight and its variable intensity throughout the day makes PV efficiency prediction difficult and desalination during night time challenging, several solutions exist. For example, batteries, which provide the energy required for desalination in non-sunlight hours can be used to store solar energy in daytime. Apart from the use of conventional batteries, alternative methods for solar energy storage exist. For example, thermal energy storage systems solve this storage problem and ensure constant performance even during non-sunlight hours and cloudy days, improving overall efficiency.Low temperature desalination using solar collectors augmented by thermal energy storage
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Military use: the reverse osmosis water purification unit

A reverse osmosis water purification unit (ROWPU) is a portable, self-contained water treatment plant. Designed for military use, it can provide potable water from nearly any water source. There are many models in use by the United States armed forces and the Canadian Forces. Some models are containerized, some are trailers, and some are vehicles unto themselves.

Each branch of the United States armed forces has their own series of reverse osmosis water purification unit models, but they are all similar. The water is pumped from its raw source into the reverse osmosis water purification unit module, where it is treated with a polymer to initiate coagulation. Next, it is run through a multi-media filter where it undergoes primary treatment by removing turbidity. It is then pumped through a cartridge filter which is usually spiral-wound cotton. This process clarifies the water of any particles larger than 5 µm and eliminates almost all turbidity.

The clarified water is then fed through a high-pressure piston pump into a series of vessels where it is subject to reverse osmosis. The product water is free of 90.00–99.98% of the raw water's total dissolved solids and by military standards, should have no more than 1000–1500 parts per million by measure of electrical conductivity. It is then disinfected with chlorine and stored for later use.

Water and wastewater purification

Rain water collected from storm drains is purified with reverse osmosis water processors and used for landscape irrigation and industrial cooling in Los Angeles and other cities, as a solution to the problem of water shortages.

In industry, reverse osmosis removes minerals from boiler water at power plants. The water is distilled multiple times. It must be as pure as possible so it does not leave deposits on the machinery or cause corrosion. The deposits inside or outside the boiler tubes may result in under-performance of the boiler, reducing its efficiency and resulting in poor steam production, hence poor power production at the turbine.

It is also used to clean effluent and brackish groundwater. The effluent in larger volumes (more than 500 m³/day) should be treated in an effluent treatment plant first, and then the clear effluent is subjected to reverse osmosis system. Treatment cost is reduced significantly and membrane life of the reverse osmosis system is increased.

The process of reverse osmosis can be used for the production of deionized water.

Reverse osmosis process for water purification does not require thermal energy. Flow-through reverse osmosis systems can be regulated by high-pressure pumps. The recovery of purified water depends upon various factors, including membrane sizes, membrane pore size, temperature, operating pressure, and membrane surface area.

In 2002, Singapore announced that a process named NEWater would be a significant part of its future water plans. It involves using reverse osmosis to treat domestic wastewater before discharging the NEWater back into the reservoirs.

Food industry

In addition to desalination, reverse osmosis is a more economical operation for concentrating food liquids (such as fruit juices) than conventional heat-treatment processes. Research has been done on concentration of orange juice and tomato juice. Its advantages include a lower operating cost and the ability to avoid heat-treatment processes, which makes it suitable for heat-sensitive substances such as the protein and enzymes found in most food products.

Reverse osmosis is extensively used in the dairy industry for the production of whey protein powders and for the concentration of milk to reduce shipping costs. In whey applications, the whey (liquid remaining after cheese manufacture) is concentrated with reverse osmosis from 6% total solids to 10–20% total solids before ultrafiltration processing. The ultrafiltration retentate can then be used to make various whey powders, including whey protein isolate. Additionally, the ultrafiltration permeate, which contains lactose, is concentrated by reverse osmosis from 5% total solids to 18–22% total solids to reduce crystallization and drying costs of the lactose powder.

Although use of the process was once avoided in the wine industry, it is now widely understood and used. An estimated 60 reverse osmosis machines were in use in Bordeaux, France, in 2002. Known users include many of the elite-classed growths (Kramer) such as Château Léoville-Las Cases in Bordeaux.

Maple syrup production

In 1946, some maple syrup producers started using reverse osmosis to remove water from sap before the sap is boiled down to syrup. The use of reverse osmosis allows about 75–90% of the water to be removed from the sap, reducing energy consumption and exposure of the syrup to high temperatures. Microbial contamination and degradation of the membranes must be monitored.

Low-alcohol beer

When beer at normal alcohol concentration is subject to reverse osmosis, both water and alcohol pass across the membrane more readily than the other components, leaving a "beer concentrate". The concentrate is then diluted with fresh water to restore the non-volatile components to their original intensity.

Hydrogen production

For small-scale hydrogen production, reverse osmosis is sometimes used to prevent formation of mineral deposits on the surface of electrodes.

Aquariums

Many reef aquarium keepers use reverse osmosis systems for their artificial mixture of seawater. Ordinary tap water can contain excessive chlorine, chloramines, copper, nitrates, nitrites, phosphates, silicates, or many other chemicals detrimental to the sensitive organisms in a reef environment. Contaminants such as nitrogen compounds and phosphates can lead to excessive and unwanted algae growth. An effective combination of both reverse osmosis and deionization is the most popular among reef aquarium keepers, and is preferred above other water purification processes due to the low cost of ownership and minimal operating costs. Where chlorine and chloramines are found in the water, carbon filtration is needed before the membrane, as the common residential membrane used by reef keepers does not cope with these compounds.

Freshwater aquarists also use reverse osmosis systems to duplicate the very soft waters found in many tropical water bodies. Whilst many tropical fish can survive in suitably treated tap water, breeding can be impossible. Many aquatic shops sell containers of reverse osmosis water for this purpose.

Window cleaning

An increasingly popular method of cleaning windows is the so-called "water-fed pole" system. Instead of washing the windows with detergent in the conventional way, they are scrubbed with highly purified water, typically containing less than 10 ppm dissolved solids, using a brush on the end of a long pole which is wielded from ground level. Reverse osmosis is commonly used to purify the water.

Landfill leachate purification

Treatment with reverse osmosis is limited, resulting in low recoveries on high concentration (measured with electrical conductivity) and fouling of the RO membranes. Reverse osmosis applicability is limited by conductivity, organics, and scaling inorganic elements such as CaSO₄, Si, Fe and Ba. Low organic scaling can use two different technologies, one is using spiral wound membrane type of module, and for high organic scaling, high conductivity and higher pressure (up to 90 bars) disc tube modules with reverse-osmosis membranes can be used. Disc tube modules were redesigned for landfill leachate purification, that is usually contaminated with high levels of organic material. Due to the cross-flow with high velocity it is given a flow booster pump, that is recirculating the flow over the same membrane surface between 1.5 and 3 times before it is released as a concentrate. High velocity is also good against membrane scaling and allows successful membrane cleaning.

Power consumption for a disc tube module system

Desalination

Areas that have either no or limited surface water or groundwater may choose to desalinate. Reverse osmosis is an increasingly common method of desalination, because of its relatively low energy consumption.

In recent years, energy consumption has dropped to around , with the development of more efficient energy recovery devices and improved membrane materials. According to the International Desalination Association, for 2011, reverse osmosis was used in 66% of installed desalination capacity (0.0445 of 0.0674 km³/day), and nearly all new plants. Other plants mainly use thermal distillation methods: multiple-effect distillation and Multi-Stage Flash.

Sea-water reverse-osmosis (SWRO) desalination, a membrane process, has been commercially used since the early 1970s. Its first practical use was demonstrated by Sidney Loeb from University of California at Los Angeles in Coalinga, California, and Srinivasa Sourirajan of National Research Council, Canada. Because no heating or phase changes are needed, energy requirements are low, around 3 kWh/m³, in comparison to other processes of desalination, but are still much higher than those required for other forms of water supply, including reverse osmosis treatment of wastewater, at 0.1 to 1 kWh/m³. Up to 50% of the seawater input can be recovered as fresh water, though lower recoveries may reduce membrane fouling and energy consumption.

Brackish water reverse osmosis refers to desalination of water with a lower salt content than sea water, usually from river estuaries or saline wells. The process is substantially the same as sea water reverse osmosis, but requires lower pressures and therefore less energy. Up to 80% of the feed water input can be recovered as fresh water, depending on feed salinity.

The Ashkelon sea water reverse osmosis desalination plant in Israel is the largest in the world. The project was developed as a build-operate-transfer by a consortium of three international companies: Veolia water, IDE Technologies

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