In
engineering
Engineering is the use of scientific method, scientific principles to design and build machines, structures, and other items, including bridges, tunnels, roads, vehicles, and buildings. The discipline of engineering encompasses a broad rang ...
, a process is a series of interrelated tasks that, together, transform inputs into a given output. These tasks may be carried out by people, nature or machines using various resources; an engineering process must be considered in the context of the agents carrying out the tasks and the resource attributes involved.
[Gilb, p392] Systems engineering normative documents and those related to Maturity Models are typically based on processes, for example, systems engineering processes of the EIA-632 and processes involved in the
Capability Maturity Model Integration (CMMI) institutionalization and improvement approach. Constraints imposed on the tasks and resources required to implement them are essential for executing the tasks mentioned.
Semiconductor industry
Semiconductor process engineers face the unique challenge of transforming raw materials into high-tech devices. Common semiconductor devices include
Integrated Circuits
An integrated circuit or monolithic integrated circuit (also referred to as an IC, a chip, or a microchip) is a set of electronic circuits on one small flat piece (or "chip") of semiconductor material, usually silicon. Transistor count, Large ...
(ICs),
Light-Emitting Diodes (LEDs),
solar cells, and
solid-state lasers. To produce these and other semiconductor devices, semiconductor process engineers rely heavily on interconnected physical and chemical processes.
A prominent example of these combined processes is the use of ultra-violet
photolithography
In integrated circuit manufacturing, photolithography or optical lithography is a general term used for techniques that use light to produce minutely patterned thin films of suitable materials over a substrate, such as a silicon wafer (electroni ...
which is then followed by wet
etching
Etching is traditionally the process of using strong acid or mordant to cut into the unprotected parts of a metal surface to create a design in intaglio (incised) in the metal. In modern manufacturing, other chemicals may be used on other type ...
, the process of creating an IC pattern that is transferred onto an organic coating and etched onto the underlying semiconductor chip. Other examples include the
ion implantation
Ion implantation is a low-temperature process by which ions of one element are accelerated into a solid target, thereby changing the physical, chemical, or electrical properties of the target. Ion implantation is used in semiconductor device fa ...
of
dopant
A dopant, also called a doping agent, is a trace of impurity element that is introduced into a chemical material to alter its original electrical or optical properties. The amount of dopant necessary to cause changes is typically very low. Wh ...
species to tailor the electrical properties of a semiconductor chip and the electrochemical deposition of metallic interconnects (e.g.
electroplating
Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the redox, reduction of cations of that metal by means of a direct current, direct electric cur ...
). Process Engineers are generally involved in the development, scaling, and quality control of new semiconductor processes from lab bench to manufacturing floor.
Chemical engineering
A chemical process is a series of
unit operations used to produce a material in large quantities.
In the chemical industry,
chemical engineers
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., wit ...
will use the following to define or illustrate a process:
*
Process flow diagram (PFD)
*
Piping and instrumentation diagram (P&ID)
* Simplified process description
* Detailed process description
* Project management
*
Process simulation
CPRET
The ''Association Française d'Ingénierie Système'' has developed a process definition dedicated to Systems engineering (SE), but open to all domains.
The CPRET representation integrates the process Mission and Environment in order to offer an external standpoint. Several models may correspond to a single definition depending on the language used (UML or another language).
Note: process definition and modeling are interdependent notions but different the one from the other.
* Process
** A process is a set of transformations of input elements into products: respecting constraints,
** requiring resources,
** meeting a defined mission, corresponding to a specific purpose adapted to a given environment.
* Environment
** Natural conditions and external factors impacting a process.
* Mission
** Purpose of the process tailored to a given environment.
This definition requires a process description to include the Constraints, Products, Resources, Input Elements and Transformations. This leads to the CPRET acronym to be used as name and
mnemonic
A mnemonic ( ) device, or memory device, is any learning technique that aids information retention or retrieval (remembering) in the human memory for better understanding.
Mnemonics make use of elaborative encoding, retrieval cues, and image ...
for this definition.
* Constraints
** Imposed conditions, rules or regulations.
* Products
** All whatever is generated by transformations. The products can be of the desired or not desired type (e.g., the software system and bugs, the defined products and waste).
* Resources
** Human resources, energy, time and other means required to carry out the transformations.
* Elements as inputs
** Elements submitted to transformations for producing the products.
* Transformations
** Operations organized according to a logic aimed at optimizing the attainment of specific products from the input elements, with the allocated resources and on compliance with the imposed constraints.
CPRET through examples
The purpose of the following examples is to illustrate the definitions with concrete cases. These examples come from the Engineering field but also from other fields to show that the CPRET definition of processes is not limited to the System Engineering context.
Examples of processes
* An engineering (EIA-632,
ISO/IEC 15288, etc.)
* A concert
* A polling campaign
* A certification
Examples of environment
* Various levels of maturity, technicality, equipment
* An audience
* A political system
* Practices
Examples of mission
* Supply better quality products
* Satisfy the public, critics
* Have candidates elected
* Obtain the desired approval
Examples of constraints
* Imposed technologies
* Correct acoustics
* Speaking times
* A reference model (ISO, CMMI, etc.)
Examples of products
* A mobile telephone network
* A show
* Vote results
* A quality label
Examples of resources
* Development teams
* An orchestra and its instruments
* An organization
* An assessment team
Examples of elements as inputs
* Specifications
* Scores
* Candidates
* A company and its practices
Examples of transformations
* Define an architecture
* Play the scores
* Make people vote for a candidate
* Audit the organization
Conclusions
The CPRET formalized definition systematically addresses the input Elements, Transformations, and Products but also the other essential components of a Process, namely the Constraints and Resources. Among the resources, note the specificity of the Resource-Time component which passes inexorably and irreversibly, with problems of synchronization and sequencing.
This definition states that environment is an external factor which cannot be avoided: as a matter of fact, a process is always interdependent with other phenomena including other processes.
References
;Bibliography
{{Refend
Process engineering