In
electronics
The field of electronics is a branch of physics and electrical engineering that deals with the emission, behaviour and effects of electrons using electronic devices. Electronics uses active devices to control electron flow by amplification ...
and
electrical engineering, a fuse is an electrical safety device that operates to provide
overcurrent
In an electric power system, overcurrent or excess current is a situation where a larger than intended electric current exists through a conductor, leading to excessive generation of heat, and the risk of fire or damage to equipment. Possible caus ...
protection of an electrical circuit. Its essential component is a metal wire or strip that melts when too much current flows through it, thereby stopping or interrupting the current. It is a
sacrificial device
A sacrificial part is a part of a machine or product that is intentionally engineered to fail under excess mechanical stress, electrical stress, or other unexpected and dangerous situations. The sacrificial part is engineered to fail first, thu ...
; once a fuse has operated it is an open circuit, and must be replaced or rewired, depending on its type.
Fuses have been used as essential safety devices from the early days of electrical engineering. Today there are thousands of different fuse designs which have specific current and voltage ratings, breaking capacity, and response times, depending on the application. The time and current operating characteristics of fuses are chosen to provide adequate protection without needless interruption. Wiring regulations usually define a maximum fuse current rating for particular circuits.
Short circuit
A short circuit (sometimes abbreviated to short or s/c) is an electrical circuit that allows a current to travel along an unintended path with no or very low electrical impedance. This results in an excessive current flowing through the circui ...
s, overloading, mismatched loads, or device failure are the prime or some of the reasons for fuse operation. When a damaged live wire makes contact with a metal case that is connected to ground, a short circuit will form and the fuse will melt.
A fuse is an automatic means of removing power from a faulty system; often abbreviated to ADS (Automatic Disconnection of Supply).
Circuit breaker
A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the ris ...
s can be used as an alternative to fuses, but have significantly different characteristics.
History
Breguet recommended the use of reduced-section conductors to protect telegraph stations from
lightning strikes; by melting, the smaller wires would protect apparatus and wiring inside the building. A variety of wire or foil fusible elements were in use to protect telegraph cables and lighting installations as early as 1864.
A fuse was patented by
Thomas Edison
Thomas Alva Edison (February 11, 1847October 18, 1931) was an American inventor and businessman. He developed many devices in fields such as electric power generation, mass communication, sound recording, and motion pictures. These inventi ...
in 1890 as part of his electric distribution system.
Construction
A fuse consists of a metal strip or wire fuse element, of small cross-section compared to the circuit conductors, mounted between a pair of electrical terminals, and (usually) enclosed by a non-combustible housing. The fuse is arranged in
series
Series may refer to:
People with the name
* Caroline Series (born 1951), English mathematician, daughter of George Series
* George Series (1920–1995), English physicist
Arts, entertainment, and media
Music
* Series, the ordered sets used in ...
to carry all the charge passing through the protected circuit. The resistance of the element generates heat due to the current flow. The size and construction of the element is (empirically) determined so that the heat produced for a normal current does not cause the element to attain a high temperature. If too high a current flows, the element rises to a higher temperature and either directly melts, or else melts a
solder
Solder (; NA: ) is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable ...
ed joint within the fuse, opening the circuit.
The fuse element is made of zinc, copper, silver, aluminum, or alloys among these or other various metals to provide stable and predictable characteristics. The fuse ideally would carry its rated current indefinitely, and melt quickly on a small excess. The element must not be damaged by minor harmless surges of current, and must not oxidize or change its behavior after possibly years of service.
The fuse elements may be shaped to increase heating effect. In large fuses, current may be divided between multiple strips of metal. A dual-element fuse may contain a metal strip that melts instantly on a short circuit, and also contain a low-melting solder joint that responds to long-term overload of low values compared to a short circuit. Fuse elements may be supported by steel or nichrome wires, so that no strain is placed on the element, but a spring may be included to increase the speed of parting of the element fragments.
The fuse element may be surrounded by air, or by materials intended to speed the quenching of the arc.
Silica
Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula , most commonly found in nature as quartz and in various living organisms. In many parts of the world, silica is the major constituent of sand. Silica is one ...
sand or non-conducting liquids may be used.
Characteristics
Rated current IN
A maximum current that the fuse can continuously conduct without interrupting the circuit.
Time vs current characteristics
The speed at which a fuse blows depends on how much current flows through it and the material of which the fuse is made. Manufacturers can provide a plot of current vs time, often plotted on logarithmic scales, to characterize the device and to allow comparison with the characteristics of protective devices upstream and downstream of the fuse.
The operating time is not a fixed interval but decreases as the current increases. Fuses are designed to have particular characteristics of operating time compared to current. A standard fuse may require twice its rated current to open in one second, a fast-blow fuse may require twice its rated current to blow in 0.1 seconds, and a slow-blow fuse may require twice its rated current for tens of seconds to blow.
Fuse selection depends on the load's characteristics. Semiconductor devices may use a fast or ''ultrafast'' fuse as semiconductor devices heat rapidly when excess current flows. The fastest blowing fuses are designed for the most sensitive electrical equipment, where even a short exposure to an overload current could be damaging. Normal fast-blow fuses are the most general purpose fuses. A ''time-delay fuse'' (also known as an ''anti-surge'' or ''slow-blow'' fuse) is designed to allow a current which is above the rated value of the fuse to flow for a short period of time without the fuse blowing. These types of fuse are used on equipment such as motors, which can draw larger than normal currents for up to several seconds while coming up to speed.
The I2t value
The I
2t rating is related to the amount of energy let through by the fuse element when it clears the electrical fault. This term is normally used in short circuit conditions and the values are used to perform co-ordination studies in electrical networks. I
2t parameters are provided by charts in manufacturer data sheets for each fuse family. For coordination of fuse operation with upstream or downstream devices, both melting I
2t and clearing I
2t are specified. The melting I
2t is proportional to the amount of energy required to begin melting the fuse element. The clearing I
2t is proportional to the total energy let through by the fuse when clearing a fault. The energy is mainly dependent on current and time for fuses as well as the available fault level and system voltage. Since the I
2t rating of the fuse is proportional to the energy it lets through, it is a measure of the thermal damage from the heat and magnetic forces that will be produced by a fault end.
Breaking capacity
The breaking capacity is the maximum current that can safely be interrupted by the fuse. This should be higher than the
prospective short-circuit current
The prospective short-circuit current (PSCC), available fault current, or short-circuit making current is the highest electric current which can exist in a particular electrical system under short-circuit conditions. It is determined by the volta ...
. Miniature fuses may have an interrupting rating only 10 times their rated current. Fuses for small,
low-voltage In electrical engineering, low voltage is a relative term, the definition varying by context. Different definitions are used in electric power transmission and distribution, compared with electronics design. electrical safety codes define "low vol ...
, usually residential, wiring systems are commonly rated, in North American practice, to interrupt 10,000 amperes. Fuses for commercial or industrial power systems must have higher interrupting ratings, with some low-voltage current-limiting high interrupting fuses rated for 300,000 amperes. Fuses for high-voltage equipment, up to 115,000 volts, are rated by the total
apparent power Apparent may refer to:
*Apparent magnitude, a measure of brightness of a celestial body as seen by an observer on Earth
*Apparent places, the actual coordinates of stars as seen from Earth
*Heir apparent, a person who is first in line of successio ...
(megavolt-amperes,
MVA) of the fault level on the circuit.
Some fuses are designated high rupture capacity (HRC) or high breaking capacity (HBC) and are usually filled with sand or a similar material.
![Industrial NH1 Fuse 100A](https://upload.wikimedia.org/wikipedia/commons/5/54/Industrial_NH1_Fuse_100A.jpg)
Low-voltage high rupture capacity (HRC) fuses are used in the area of main distribution boards in low-voltage networks where there is a high prospective short circuit current. They are generally larger than screw-type fuses, and have ferrule cap or blade contacts. High rupture capacity fuses may be rated to interrupt current of 120 kA.
HRC fuses are widely used in industrial installations and are also used in the public power grid, e.g. in transformer stations, main distribution boards, or in building junction boxes and as meter fuses.
In some countries, because of the high fault current available where these fuses are used, local regulations may permit only trained personnel to change these fuses. Some varieties of HRC fuse include special handling features.
Rated voltage
The voltage rating of the fuse must be equal to or, greater than, what would become the open-circuit voltage. For example, a glass tube fuse rated at 32 volts would not reliably interrupt current from a voltage source of 120 or 230 V. If a 32 V fuse attempts to interrupt the 120 or 230 V source, an
arc may result.
Plasma
Plasma or plasm may refer to:
Science
* Plasma (physics), one of the four fundamental states of matter
* Plasma (mineral), a green translucent silica mineral
* Quark–gluon plasma, a state of matter in quantum chromodynamics
Biology
* Blood pla ...
inside the glass tube may continue to conduct current until the current diminishes to the point where the plasma becomes a non-conducting gas. Rated voltage should be higher than the maximum
voltage source
A voltage source is a two-terminal device which can maintain a fixed voltage. An ideal voltage source can maintain the fixed voltage independent of the load resistance or the output current. However, a real-world voltage source cannot supply unli ...
it would have to disconnect. Connecting fuses in series does not increase the rated voltage of the combination, nor of any one fuse.
Medium-voltage fuses rated for a few thousand volts are never used on low voltage circuits, because of their cost and because they cannot properly clear the circuit when operating at very low voltages.
Voltage drop
The manufacturer may specify the voltage drop across the fuse at rated current. There is a direct relationship between a fuse's cold resistance and its voltage drop value. Once current is applied, resistance and voltage drop of a fuse will constantly grow with the rise of its
operating temperature
An operating temperature is the allowable temperature range of the local ambient environment at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the de ...
until the fuse finally reaches thermal equilibrium. The voltage drop should be taken into account, particularly when using a fuse in low-voltage applications. Voltage drop often is not significant in more traditional wire type fuses, but can be significant in other technologies such as
resettable (PPTC) type fuses.
Temperature derating
Ambient temperature will change a fuse's operational parameters. A fuse rated for 1 A at 25 °C may conduct up to 10% or 20% more current at −40 °C and may open at 80% of its rated value at 100 °C. Operating values will vary with each fuse family and are provided in manufacturer data sheets.
Markings
![D01-Neozed-16A](https://upload.wikimedia.org/wikipedia/commons/7/72/D01-Neozed-16A.png)
Most fuses are
marked
In linguistics and social sciences, markedness is the state of standing out as nontypical or divergent as opposed to regular or common. In a marked–unmarked relation, one term of an opposition is the broader, dominant one. The dominant defau ...
on the body or
end caps with markings that indicate their ratings.
Surface-mount technology
Surface-mount technology (SMT), originally called planar mounting, is a method in which the electrical components are mounted directly onto the surface of a printed circuit board (PCB). An electrical component mounted in this manner is referred ...
"chip type" fuses feature few or no markings, making identification very difficult.
Similar appearing fuses may have significantly different properties, identified by their markings. Fuse markings will generally convey the following information, either explicitly as text, or else implicit with the approval agency marking for a particular type:
*
Current rating of the fuse.
*
Volt
The volt (symbol: V) is the unit of electric potential, electric potential difference (voltage), and electromotive force in the International System of Units (SI). It is named after the Italian physicist Alessandro Volta (1745–1827).
Defi ...
age rating of the fuse.
*
Time
Time is the continued sequence of existence and events that occurs in an apparently irreversible succession from the past, through the present, into the future. It is a component quantity of various measurements used to sequence events, to ...
-
current
Currents, Current or The Current may refer to:
Science and technology
* Current (fluid), the flow of a liquid or a gas
** Air current, a flow of air
** Ocean current, a current in the ocean
*** Rip current, a kind of water current
** Current (stre ...
characteristic; i.e. fuse speed.
*
Approvals by national and international standards agencies.
*
Manufacturer
Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of secondary sector of the economy. The term may refer to a ran ...
/
part number
A part number (often abbreviated PN, P/N, part no., or part #) is an identifier of a particular part design or material used in a particular industry. Its purpose is to simplify reference to that item. A part number unambiguously identifies a part ...
/series.
* Interrupting rating (
breaking capacity
Breaking capacity or interrupting rating is the current that a fuse, circuit breaker, or other electrical apparatus is able to interrupt without being destroyed or causing an electric arc with unacceptable duration. The prospective short-circuit cu ...
)
Packages and materials
![Fuseholders no-bg](https://upload.wikimedia.org/wikipedia/commons/9/92/Fuseholders_no-bg.jpg)
Fuses come in a vast array of sizes and styles to serve in many applications, manufactured in standardised package layouts to make them easily interchangeable. Fuse bodies may be made of
ceramic
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain ...
,
glass
Glass is a non-crystalline, often transparent, amorphous solid that has widespread practical, technological, and decorative use in, for example, window panes, tableware, and optics. Glass is most often formed by rapid cooling (quenching) of ...
,
plastic
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptab ...
,
fiberglass
Fiberglass (American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cloth ...
, molded
mica
Micas ( ) are a group of silicate minerals whose outstanding physical characteristic is that individual mica crystals can easily be split into extremely thin elastic plates. This characteristic is described as perfect basal cleavage. Mica is ...
laminates
Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materia ...
, or
molded
Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have ...
compressed fibre depending on application and voltage class.
Cartridge (
ferrule
A ferrule (a corruption of Latin ' "small bracelet", under the influence of ' "iron") is any of a number of types of objects, generally used for fastening, joining, sealing, or reinforcement. They are often narrow circular rings made from me ...
) fuses have a cylindrical body terminated with metal end caps. Some cartridge fuses are manufactured with end caps of different sizes to prevent accidental insertion of the wrong fuse rating in a holder, giving them a bottle shape.
Fuses for low voltage power circuits may have
bolted
The BOLT Browser was a web browser for mobile phones including feature phones and smartphones that can run Java ME applications. The BOLT Browser was offered free of charge to consumers and by license to mobile network operators and handset manu ...
blade or tag
terminals which are secured by screws to a fuseholder. Some blade-type terminals are held by spring clips. Blade type fuses often require the use of a special purpose extractor tool to remove them from the fuse holder.
Renewable fuses have replaceable fuse elements, allowing the fuse body and terminals to be reused if not damaged after a fuse operation.
Fuses designed for
soldering
Soldering (; ) is a process in which two or more items are joined by melting and putting a filler metal (solder) into the joint, the filler metal having a lower melting point than the adjoining metal. Unlike welding, soldering does not involv ...
to a
printed circuit board
A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in Electrical engineering, electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a L ...
have radial or axial
wire leads.
Surface mount fuses have
solder pads instead of leads.
High-voltage fuses of the expulsion type have fiber or glass-reinforced plastic tubes and an open end, and can have the fuse element replaced.
''Semi-enclosed fuses'' are fuse wire carriers in which the fusible wire itself can be replaced. The exact fusing current is not as well controlled as an enclosed fuse, and it is extremely important to use the correct diameter and material when replacing the fuse wire, and for these reasons these fuses are slowly falling from favour.
These are still used in
consumer unit
A consumer unit is a type of distribution board (a component of an electrical power system within which an electrical power feed provides supply to subsidiary circuits).
UK
The IET defines a consumer unit, also known as a consumer control ...
s in some parts of the world, but are becoming less common.
While glass fuses have the advantage of a fuse element visible for inspection purposes, they have a low
breaking capacity
Breaking capacity or interrupting rating is the current that a fuse, circuit breaker, or other electrical apparatus is able to interrupt without being destroyed or causing an electric arc with unacceptable duration. The prospective short-circuit cu ...
(interrupting rating), which generally restricts them to applications of 15 A or less at 250 V
AC. Ceramic fuses have the advantage of a higher breaking capacity, facilitating their use in circuits with higher
current
Currents, Current or The Current may refer to:
Science and technology
* Current (fluid), the flow of a liquid or a gas
** Air current, a flow of air
** Ocean current, a current in the ocean
*** Rip current, a kind of water current
** Current (stre ...
and
voltage
Voltage, also known as electric pressure, electric tension, or (electric) potential difference, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge to m ...
. Filling a fuse body with
sand
Sand is a granular material composed of finely divided mineral particles. Sand has various compositions but is defined by its grain size. Sand grains are smaller than gravel and coarser than silt. Sand can also refer to a textural class of s ...
provides additional cooling of the
arc and increases the breaking capacity of the fuse. Medium-voltage fuses may have liquid-filled envelopes to assist in the extinguishing of the
arc. Some types of distribution switchgear use fuse links immersed in the
oil
An oil is any nonpolar chemical substance that is composed primarily of hydrocarbons and is hydrophobic (does not mix with water) & lipophilic (mixes with other oils). Oils are usually flammable and surface active. Most oils are unsaturated ...
that fills the equipment.
Fuse packages may include a rejection feature such as a pin, slot, or tab, which prevents interchange of otherwise similar appearing fuses. For example, fuse holders for North American class RK fuses have a pin that prevents installation of similar-appearing class H fuses, which have a much lower breaking capacity and a solid blade terminal that lacks the slot of the RK type.
Dimensions
Fuses can be built with different sized enclosures to prevent interchange of different ratings of fuse. For example, ''bottle style'' fuses distinguish between ratings with different cap diameters. Automotive glass fuses were made in different lengths, to prevent high-rated fuses being installed in a circuit intended for a lower rating.
Special features
Glass cartridge and plug fuses allow direct inspection of the fusible element. Other fuses have other indication methods including:
* Indicating pin or striker pin — extends out of the fuse cap when the element is blown.
* Indicating disc — a coloured disc (flush mounted in the end cap of the fuse) falls out when the element is blown.
* Element window — a small window built into the fuse body to provide visual indication of a blown element.
* External trip indicator — similar function to striker pin, but can be externally attached (using clips) to a compatible fuse.
Some fuses allow a special purpose micro switch or relay unit to be fixed to the fuse body. When the fuse element blows, the indicating pin extends to activate the
micro switch
A miniature snap-action switch, also trademarked and frequently known as a micro switch, is an electric switch that is actuated by very little physical force, through the use of a tipping-point mechanism, sometimes called an "over-center" mechan ...
or relay, which, in turn, triggers an event.
Some fuses for medium-voltage applications use two or three separate barrels and two or three fuse elements in parallel.
Fuse standards
IEC 60269 fuses
![Cartridge Fuse](https://upload.wikimedia.org/wikipedia/commons/8/86/Cartridge_Fuse.svg)
The
International Electrotechnical Commission
The International Electrotechnical Commission (IEC; in French: ''Commission électrotechnique internationale'') is an international standards organization that prepares and publishes international standards for all electrical, electronic and r ...
publishes standard 60269 for
low-voltage In electrical engineering, low voltage is a relative term, the definition varying by context. Different definitions are used in electric power transmission and distribution, compared with electronics design. electrical safety codes define "low vol ...
power fuses. The standard is in four volumes, which describe general requirements, fuses for industrial and commercial applications, fuses for residential applications, and fuses to protect semiconductor devices. The IEC standard unifies several national standards, thereby improving the interchangeability of fuses in international trade. All fuses of different technologies tested to meet IEC standards will have similar time-current characteristics, which simplifies design and maintenance.
UL 248 fuses (North America)
In the United States and Canada, low-voltage fuses to 1 kV AC rating are made in accordance with
Underwriters Laboratories
The UL enterprise is a global safety science company headquartered in Northbrook, Illinois, composed of three organizations, UL Research Institutes, UL Standards & Engagement and UL Solutions.
Established in 1894, the UL enterprise was founded a ...
standard UL 248 or the harmonized
Canadian Standards Association
The CSA Group (formerly the Canadian Standards Association; CSA) is a standards organization which develops standards in 57 areas. CSA publishes standards in print and electronic form, and provides training and advisory services. CSA is composed ...
standard C22.2 No. 248. This standard applies to fuses rated 1 kV or less, AC or DC, and with
breaking capacity
Breaking capacity or interrupting rating is the current that a fuse, circuit breaker, or other electrical apparatus is able to interrupt without being destroyed or causing an electric arc with unacceptable duration. The prospective short-circuit cu ...
up to 200 kA. These fuses are intended for installations following Canadian Electrical Code, Part I (CEC), or the
National Electrical Code
The National Electrical Code (NEC), or NFPA 70, is a regionally adoptable standard for the safe installation of electrical wiring and equipment in the United States. It is part of the National Fire Code series published by the National Fire Prote ...
, NFPA 70 (NEC).
The standard ampere ratings for fuses (and
circuit breaker
A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the risk ...
s) in USA/Canada are considered 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 110, 125, 150, 175, 200, 225, 250, 300, 350, 400, 450, 500, 600, 700, 800, 1000, 1200, 1600, 2000, 2500, 3000, 4000, 5000, and 6000 amperes. Additional standard ampere ratings for fuses are 1, 3, 6, 10, and 601.
UL 248 currently has 19 "parts". UL 248-1 sets the general requirements for fuses, while the latter parts are dedicated to specific fuses sizes (ex: 248-8 for Class J, 248-10 for Class L), or for categories of fuses with unique properties (ex: 248-13 for semiconductor fuses, 248-19 for photovoltaic fuses). The general requirements (248-1) apply except as modified by the supplemental part (240-x). For example, UL 248-19 allows photovoltaic fuses to be rated up to 1500 volts, DC, versus 1000 volts under the general requirements.
IEC and UL nomenclature varies slightly. IEC standards refer to a "fuse" as the assembly of a
fusible link
A fusible link is a mechanical or electrical safety device. They are used in fire sprinkler heads to activate the sprinkler in the presence of heat. They are used in automobile electrical systems as a fuse.
Mechanical fusible link
A mechanical ...
and a
fuse holder
Fuse or FUSE may refer to:
Devices
* Fuse (electrical), a device used in electrical systems to protect against excessive current
** Fuse (automotive), a class of fuses for vehicles
* Fuse (hydraulic), a device used in hydraulic systems to prot ...
. In North American standards, the ''fuse'' is the replaceable portion of the assembly, and a ''fuse link'' would be a bare metal element for installation in a fuse.
Automotive fuses
![Electrical fuses, blade type](https://upload.wikimedia.org/wikipedia/commons/f/fb/Electrical_fuses%2C_blade_type.svg)
''Automotive fuses'' are used to protect the wiring and electrical equipment for vehicles. There are several different types of automotive fuses and their usage is dependent upon the specific application, voltage, and current demands of the electrical circuit. Automotive fuses can be mounted in fuse blocks, inline fuse holders, or fuse clips. Some automotive fuses are occasionally used in non-automotive electrical applications. Standards for automotive fuses are published by
SAE International
SAE International, formerly named the Society of Automotive Engineers, is a United States-based, globally active professional association and standards developing organization for engineering professionals in various industries. SAE Internatio ...
(formerly known as the Society of Automotive Engineers).
Automotive fuses can be classified into four distinct categories:
* Blade fuses
* Glass tube or Bosch type
*
Fusible link
A fusible link is a mechanical or electrical safety device. They are used in fire sprinkler heads to activate the sprinkler in the presence of heat. They are used in automobile electrical systems as a fuse.
Mechanical fusible link
A mechanical ...
s
* Fuse limiters
Most automotive fuses rated at 32 volts are used on circuits rated 24 volts DC and below. Some vehicles use a dual
12/42 V DC electrical system that will require a fuse rated at 58 V DC.
High voltage fuses
![Blown Fuse Cutout 640](https://upload.wikimedia.org/wikipedia/commons/3/35/Blown_Fuse_Cutout_640.jpg)
Fuses are used on power systems up to 115,000 volts AC. High-voltage
fuses
Fuse or FUSE may refer to:
Devices
* Fuse (electrical), a device used in electrical systems to protect against excessive current
** Fuse (automotive), a class of fuses for vehicles
* Fuse (hydraulic), a device used in hydraulic systems to protec ...
are used to protect instrument
transformer
A transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple circuits. A varying current in any coil of the transformer produces a varying magnetic flux in the transformer' ...
s used for electricity metering, or for small power
transformer
A transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple circuits. A varying current in any coil of the transformer produces a varying magnetic flux in the transformer' ...
s where the expense of a
circuit breaker
A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the risk ...
is not warranted. A circuit breaker at 115 kV may cost up to five times as much as a set of power fuses, so the resulting saving can be tens of thousands of dollars.
In medium-voltage distribution systems, a power fuse may be used to protect a transformer serving 1–3 houses. Pole-mounted distribution transformers are nearly always protected by a
fusible cutout, which can have the fuse element replaced using
live-line maintenance tools.
Medium-voltage fuses are also used to protect motors, capacitor banks and transformers and may be mounted in metal enclosed switchgear, or (rarely in new designs) on open switchboards.
Expulsion fuses
Large power fuses use fusible elements made of
silver
Silver is a chemical element with the Symbol (chemistry), symbol Ag (from the Latin ', derived from the Proto-Indo-European wikt:Reconstruction:Proto-Indo-European/h₂erǵ-, ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, whi ...
,
copper
Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
or
tin
Tin is a chemical element with the symbol Sn (from la, stannum) and atomic number 50. Tin is a silvery-coloured metal.
Tin is soft enough to be cut with little force and a bar of tin can be bent by hand with little effort. When bent, t ...
to provide stable and predictable performance. High voltage ''expulsion fuses'' surround the fusible link with gas-evolving substances, such as
boric acid
Boric acid, more specifically orthoboric acid, is a compound of boron, oxygen, and hydrogen with formula . It may also be called hydrogen borate or boracic acid. It is usually encountered as colorless crystals or a white powder, that dissolves ...
. When the fuse blows, heat from the arc causes the boric acid to evolve large volumes of gases. The associated high pressure (often greater than 100 atmospheres) and cooling gases rapidly quench the resulting arc. The hot gases are then explosively expelled out of the end(s) of the fuse. Such fuses can only be used outdoors.
![Hochspannungssicherung](https://upload.wikimedia.org/wikipedia/commons/9/9a/Hochspannungssicherung.jpg)
These type of fuses may have an impact pin to operate a switch mechanism, so that all three phases are interrupted if any one fuse blows.
''High-power fuse'' means that these fuses can interrupt several kiloamperes. Some manufacturers have tested their fuses for up to 63 kA
short-circuit
A short circuit (sometimes abbreviated to short or s/c) is an electrical circuit that allows a current to travel along an unintended path with no or very low electrical impedance. This results in an excessive current flowing through the circuit. ...
current.
Comparison with circuit breakers
Fuses have the advantages of often being less costly and simpler than a
circuit breaker
A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the risk ...
for similar ratings. The blown fuse must be replaced with a new device which is less convenient than simply resetting a breaker and therefore likely to discourage people from ignoring faults. On the other hand, replacing a fuse without isolating the circuit first (most building wiring designs do not provide individual isolation switches for each fuse) can be dangerous in itself, particularly if the fault is a short circuit.
High rupturing capacity fuses can be rated to safely interrupt up to 300,000 amperes at 600 V AC. Special current-limiting fuses are applied ahead of some molded-case breakers to protect the breakers in low-voltage power circuits with high short-circuit levels.
''Current-limiting'' fuses operate so quickly that they limit the total "let-through" energy that passes into the circuit, helping to protect downstream equipment from damage. These fuses open in less than one cycle of the AC power frequency; circuit breakers cannot match this speed.
Some types of circuit breakers must be maintained on a regular basis to ensure their mechanical operation during an interruption. This is not the case with fuses, which rely on melting processes where no mechanical operation is required for the fuse to operate under fault conditions.
In a multi-phase power circuit, if only one fuse opens, the remaining phases will have higher than normal currents, and unbalanced voltages, with possible damage to motors. Fuses only sense overcurrent, or to a degree, over-temperature, and cannot usually be used independently with
protective relaying to provide more advanced protective functions, for example, ground fault detection.
Some manufacturers of medium-voltage distribution fuses combine the overcurrent protection characteristics of the fusible element with the flexibility of relay protection by adding a
pyrotechnic
Pyrotechnics is the science and craft of creating such things as fireworks, safety matches, oxygen candles, explosive bolts and other fasteners, parts of automotive airbags, as well as gas-pressure blasting in mining, quarrying, and demolition. ...
device to the fuse operated by external
protective relay
In electrical engineering, a protective relay is a relay device designed to trip a circuit breaker when a fault is detected. The first protective relays were electromagnetic devices, relying on coils operating on moving parts to provide detecti ...
s.
For domestic applications,
Miniature circuit breakers (MCB) are widely used as an alternative to fuses. Their rated current depend on the load current of the equipment to be protected and the ambient operational temperature. They are available in the following ratings: 6A, 10A, 16A, 20A, 25A, 32A, 45A, 50A, 63A, 80A, 100A, 125A.
Fuse boxes
United Kingdom
In the UK, older electrical
consumer unit
A consumer unit is a type of distribution board (a component of an electrical power system within which an electrical power feed provides supply to subsidiary circuits).
UK
The IET defines a consumer unit, also known as a consumer control ...
s (also called fuse boxes) are fitted either with semi-enclosed (rewirable) fuses or cartridge fuses (Fuse wire is commonly supplied to consumers as short lengths of 5 A-, 15 A- and 30 A-rated wire wound on a piece of cardboard.) Modern consumer units usually contain
miniature circuit breakers (MCBs) instead of fuses, though cartridge fuses are sometimes still used, as in some applications MCBs are prone to nuisance tripping.
Renewable fuses (rewirable or cartridge) allow user replacement, but this can be hazardous as it is easy to put a higher-rated or double fuse element (link or wire) into the holder (''overfusing''), or simply fitting it with copper wire or even a totally different type of conducting object (coins, hairpins, paper clips, nails, etc.) to the existing carrier. One form of fuse box abuse was to put a
penny
A penny is a coin ( pennies) or a unit of currency (pl. pence) in various countries. Borrowed from the Carolingian denarius (hence its former abbreviation d.), it is usually the smallest denomination within a currency system. Presently, it is t ...
in the socket, which defeated overcurrent protection and resulted in a dangerous condition. Such tampering will not be visible without full inspection of the fuse.
Fuse wire
In electronics and electrical engineering, a fuse is an electrical safety device that operates to provide overcurrent protection of an electrical circuit. Its essential component is a metal wire or strip that melts when too much current flows thro ...
was never used in North America for this reason, although renewable fuses continue to be made for distribution boards.
File:MEM 1957 cu open.jpg, MEM rewirable fuse box with four rewirable fuse holders (two 30 A and two 15 A) installed c. 1957 (cover removed)
File:MEM 1957 fuseholders.jpg, MEM rewirable fuse holders (30 A and 15 A)
File:FuseBoxforWikipedia.jpg, Wylex standard fuse box with eight rewirable fuse holders
File:Fuse wire.jpg, Fuse wire as sold to UK consumers
The ''Wylex standard'' consumer unit was very popular in the
United Kingdom
The United Kingdom of Great Britain and Northern Ireland, commonly known as the United Kingdom (UK) or Britain, is a country in Europe, off the north-western coast of the continental mainland. It comprises England, Scotland, Wales and North ...
until the wiring regulations started demanding
residual-current device
A residual-current device (RCD), residual-current circuit breaker (RCCB) or ground fault circuit interrupter (GFCI) is an electrical safety device that quickly breaks an electrical circuit with leakage current to ground. It is to protect equi ...
s (RCDs) for sockets that could feasibly supply equipment outside the equipotential zone. The design does not allow for fitting of RCDs or
RCBOs. Some Wylex standard models were made with an RCD instead of the main switch, but (for consumer units supplying the entire installation) this is no longer compliant with the
wiring regulations as alarm systems should ''not'' be RCD-protected. There are two styles of fuse base that can be screwed into these units: one designed for rewirable fusewire carriers and one designed for cartridge fuse carriers. Over the years MCBs have been made for both styles of base. In both cases, higher rated carriers had wider pins, so a carrier couldn't be changed for a higher rated one without also changing the base. Cartridge fuse carriers are also now available for DIN-rail enclosures.
North America
In North America, fuses were used in buildings wired before 1960. These ''
Edison base
Edison screw (ES) is a standard lightbulb socket for electric light bulbs. It was developed by Thomas Edison (1847–1931), patented in 1881, and was licensed in 1909 under General Electric's Mazda trademark. The bulbs have right-hand threaded ...
'' fuses would screw into a fuse socket similar to Edison-base incandescent lamps. Ratings were 5, 10, 15, 20, 25, and 30 amperes. To prevent installation of fuses with an excessive current rating, later fuse boxes included rejection features in the fuse-holder socket, commonly known as ''Rejection Base (Type S fuses)'' which have smaller diameters that vary depending on the rating of the fuse. This means that fuses can only be replaced by the preset (Type S) fuse rating. This is a North American, tri-national standard (UL 4248-11; CAN/CSA-C22.2 NO. 4248.11-07 (R2012); and, NMX-J-009/4248/11-ANCE). Existing Edison fuse boards can easily be converted to only accept Rejection Base (Type S) fuses, by screwing-in a tamper-proof adapter. This adapter screws into the existing Edison fuse holder, and has a smaller diameter threaded hole to accept the designated Type S rated fuse.
File:Edison-base-and-Type-S-fuses.jpg, Edison base (left) and Type S fuses (right)
File:Murray-fuse-box.jpg, An older fuse box of the type used in North America
Some companies manufacture resettable miniature thermal
circuit breaker
A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the risk ...
s, which screw into a fuse socket. Some installations use these Edison-base circuit breakers. However, any such breaker sold today does have one flaw. It may be installed in a circuit-breaker box with a door. If so, if the door is closed, the door may hold down the breaker's reset button. While in this state, the breaker is effectively useless: it does not provide any overcurrent protection.
In the 1950s, fuses in new residential or industrial construction for branch circuit protection were superseded by low voltage circuit breakers.
Fuses are widely used for protection of electric motor circuits; for small overloads, the motor protection circuit will open the controlling contactor automatically, and the fuse will only operate for short circuits or extreme overload.
Coordination of fuses in series
Where several fuses are connected in series at the various levels of a power distribution system, it is desirable to blow (clear) only the fuse (or other overcurrent device) electrically closest to the fault. This process is called "coordination" or "discrimination" and may require the time-current characteristics of two fuses to be plotted on a common current basis. Fuses are selected so that the minor branch fuse disconnects its circuit well before the supplying, major fuse starts to melt. In this way, only the faulty circuit is interrupted with minimal disturbance to other circuits fed by a common supplying fuse.
Where the fuses in a system are of similar types, simple rule-of-thumb ratios between ratings of the fuse closest to the load and the next fuse towards the source can be used.
Other circuit protectors
Resettable fuses
So-called
self-resetting fuses use a thermoplastic conductive element known as a
polymeric positive temperature coefficient
A resettable fuse or polymeric positive temperature coefficient device (PPTC) is a passive electronic component used to protect against overcurrent faults in electronic circuits. The device is also known as a multifuse or polyfuse or polyswitch. ...
(PPTC)
thermistor
A thermistor is a type of resistor whose resistance is strongly dependent on temperature, more so than in standard resistors. The word thermistor is a portmanteau of ''thermal'' and ''resistor''.
Thermistors are divided based on their conduction ...
that impedes the circuit during an overcurrent condition (by increasing device resistance). The PPTC thermistor is self-resetting in that when current is removed, the device will cool and revert to low resistance. These devices are often used in aerospace/nuclear applications where replacement is difficult, or on a computer motherboard so that a shorted mouse or keyboard does not cause motherboard damage.
Thermal fuses
![Thermal cutoff](https://upload.wikimedia.org/wikipedia/commons/e/ee/Thermal_cutoff.jpg)
A ''thermal fuse'' is often found in consumer equipment such as
coffee maker
A coffeemaker, coffee maker or coffee machine is a cooking appliance used to brew coffee. While there are many different types of coffeemakers the two most common brewing principles use gravity or pressure to move hot water through coffee gr ...
s,
hair dryer
A hair dryer, hairdryer or blow dryer is an electromechanical device that blows ambient or hot air over damp hair to speed the evaporation of water to dry the hair. Blow dryers enable better control over the shape and style of hair, by accelerat ...
s or
transformer
A transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple circuits. A varying current in any coil of the transformer produces a varying magnetic flux in the transformer' ...
s powering small consumer electronics devices. They contain a fusible, temperature-sensitive composition which holds a spring contact mechanism normally closed. When the surrounding temperature gets too high, the composition melts and allows the spring contact mechanism to break the circuit. The device can be used to prevent a fire in a hair dryer for example, by cutting off the power supply to the heater elements when the air flow is interrupted (e.g., the blower motor stops or the air intake becomes accidentally blocked). Thermal fuses are a 'one shot', non-resettable device which must be replaced once they have been activated (blown).
Cable limiter
A cable limiter is similar to a fuse but is intended only for protection of low voltage power cables. It is used, for example, in networks where multiple cables may be used in parallel. It is not intended to provide overload protection, but instead protects a cable that is exposed to a short circuit. The characteristics of the limiter are matched to the size of cable so that the limiter clears a fault before the cable insulation is damaged.
[Frank Kussy, ''Design Fundamentals for Low-Voltage Distribution and Control'', CRC Press, 1986, page 298]
Unicode symbol
The Unicode character for the fuse's schematic symbol, found in the
Miscellaneous Technical
Miscellaneous Technical is a Unicode block ranging from U+2300 to U+23FF, which contains various common symbols which are related to and used in the various technical, programming language, and academic professions. For example:
* Symbol ⌂ (H ...
block, is (⏛).
See also
*
Antifuse
An antifuse is an electrical device that performs the opposite function to a fuse. Whereas a fuse starts with a low resistance and is designed to permanently break an electrically conductive path (typically when the current through the path exceeds ...
*
Circuit breaker
A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the ris ...
*
Power system protection
Power system protection is a branch of electrical power engineering that deals with the protection of electrical power systems from faults through the disconnection of faulted parts from the rest of the electrical network. The objective of a prot ...
*
Programmable read-only memory
A programmable read-only memory (PROM) is a form of digital memory where the contents can be changed once after manufacture of the device. The data is then permanent and cannot be changed. It is one type of read-only memory (ROM). PROMs are used ...
*
Recloser
In electric power distribution, automatic circuit reclosers (ACRs) are a class of switchgear designed for use on overhead electricity distribution networks to detect and interrupt transient faults. Also known as reclosers or autoreclosers, ACRs a ...
*
Zero-ohm link
Zero-ohm axial lead resistor
Zero-ohm surface-mount resistor
A zero-ohm link or zero-ohm resistor is a wire link packaged in the same physical package format as a resistor. It is used to connect traces on a printed circuit board (PCB). This f ...
*
Shunt (electrical)
In electronics, a shunt is a device that creates a low- resistance path for electric current, to allow it to pass around another point in the circuit.Rudolf F. Graf, ''Modern dictionary of Electronics'', Mc-Graw Hill, 1968 Library of Congress 68-1 ...
Notes
References
* Richard C. Dorf (ed.) ''The Electrical Engineering Handbook'', CRC Press, Boca Raton, 1993,
External links
Fuse-selection checklistLen Lundy, "The fuse-selection checklist: a quick update", EDN Magazine, 26 Sept 1996, p121
wiki.diyfaq.org.uk - Fuses vs MCBs
{{DEFAULTSORT:Fuse (Electrical)
Electric power systems components
Electrical components
Electrical wiring
Over-current protection devices
Safety equipment
19th-century inventions