A pneumatic

control valve A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of process quantities such as pres ...

actuator An actuator is a component of a machine that is responsible for moving and controlling a mechanism or system, for example by opening a valve. In simple terms, it is a "mover". An actuator requires a control device (controlled by control signal) a ...

converts energy (typically in the form of

compressed air Compressed air is air kept under a pressure that is greater than atmospheric pressure. Compressed air is an important medium for transfer of energy in industrial processes, and is used for power tools such as air hammers, drills, wrenches, and o ...

) into

mechanical Mechanical may refer to: Machine * Machine (mechanical), a system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement * Mechanical calculator, a device used to perform the basic operations of ...

motion. The motion can be rotary or

linear Linearity is the property of a mathematical relationship (''function'') that can be graphically represented as a straight line. Linearity is closely related to '' proportionality''. Examples in physics include rectilinear motion, the linear r ...

, depending on the type of actuator.

Principle of operation

A Pneumatic actuator mainly consists of a piston or a

diaphragm Diaphragm may refer to: Anatomy * Thoracic diaphragm, a thin sheet of muscle between the thorax and the abdomen * Pelvic diaphragm or pelvic floor, a pelvic structure * Urogenital diaphragm or triangular ligament, a pelvic structure Other * Diap ...

which develops the motive power. It keeps the air in the upper portion of the cylinder, allowing air pressure to force the diaphragm or piston to move the valve stem or rotate the valve control element. Valves require little pressure to operate and usually double or ''triple'' the input force. The larger the size of the piston, the larger the output pressure can be. Having a larger piston can also be good if the air supply is low, allowing the same forces with less input. These pressures are large enough to crush objects in the pipe. On 100 kPa input, you could lift a small car (upwards of 1,000 lbs) easily, and this is only a basic, small pneumatic valve. However, the resulting forces required of the stem would be too great and cause the

valve stem A valve stem is a self-contained valve which opens to admit gas to a chamber (such as air to inflate a tire), and is then automatically closed and kept sealed by the pressure in the chamber, or a spring, or both, to prevent the gas from escaping ...

to fail. This pressure is transferred to the valve stem, which is connected to either the valve plug (see

plug valve Plug valves are valves with cylindrical or conically tapered "plugs" which can be rotated inside the valve body to control flow through the valve. The plugs in plug valves have one or more hollow passageways going sideways through the plug, so tha ...

butterfly valve A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disk that rotates. Principle of operation Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves ...

etc. Larger forces are required in high pressure or high flow pipelines to allow the valve to overcome these forces, and allow it to move the valves moving parts to control the material flowing inside. The valve's input is the "control signal." This can come from a variety of measuring devices, and each different pressure is a different set point for a valve. A typical standard signal is 20–100 kPa. For example, a valve could be controlling the pressure in a vessel that has a constant out-flow, and a varied in-flow (varied by the actuator and valve). A pressure transmitter will monitor the pressure in the vessel and transmit a signal from 20–100 kPa. 20 kPa means there is no pressure, 100 kPa means there is full range pressure (can be varied by the transmitters calibration points). As the pressure rises in the vessel, the output of the transmitter rises, this increase in pressure is sent to the valve, which causes the valve to stroke downward, and start closing the valve, decreasing flow into the vessel, reducing the pressure in the vessel as excess pressure is evacuated through the outflow. This is called a direct-acting process.

Types

Some types of pneumatic actuators include: *Tie-rod cylinders *

Rotary actuator A rotary actuator is an actuator that produces a rotary motion or torque. The simplest actuator is purely mechanical, where linear motion in one direction gives rise to rotation. The most common actuators are electrically powered; others may be p ...

s *Grippers *Rodless actuators with a magnetic linkage or rotary cylinders *Rodless actuators with mechanical linkage *

Pneumatic artificial muscles Pneumatic artificial muscles (PAMs) are contractile or extensional devices operated by pressurized air filling a pneumatic bladder. In an approximation of human muscles, PAMs are usually grouped in pairs: one agonist and one antagonist. PAMs were ...

*Vane Motors *

Pneumatic motor A pneumatic motor (air motor), or compressed air engine, is a type of motor which does mechanical work by expanding compressed air. Pneumatic motors generally convert the compressed air energy to mechanical work through either linear or rotary m ...

s *Speciality actuators that combine rotary and linear motion—frequently used for clamping operations * Vacuum generators

Principle of operation

Types

See also