NRS Process
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{{inline, date=June 2024 The NRS process (New Regeneration System) is a process to reduce calcium from beet-root thin-juice. It is used in beet-
sugar Sugar is the generic name for sweet-tasting, soluble carbohydrates, many of which are used in food. Simple sugars, also called monosaccharides, include glucose, fructose, and galactose. Compound sugars, also called disaccharides or double ...
factories to improve the capacity and operating time of evaporators and to produce soft
molasses Molasses () is a viscous substance resulting from refining sugarcane or sugar beets into sugar. Molasses varies in the amount of sugar, method of extraction and age of the plant. Sugarcane molasses is primarily used to sweeten and flavour foods ...
that can be further de-sugarised with chromatography. The original technology was invented by AKZO for a different application. It was first used in French sugar factories, starting in the 1970s. Plants may have a capacity of 100-1000 m3/h or greater. The system is often used in the US, France, and Britain. German sugar makers traditionally prefer to invest into bigger evaporation capacity. The NRS-installation will consist of a number of columns filled with strong-acid-cationic resin. It is installed after carbonatation and filtration and before evaporation. The
resin In polymer chemistry and materials science, resin is a solid or highly viscous substance of plant or synthetic origin that is typically convertible into polymers. Resins are usually mixtures of organic compounds. This article focuses on natu ...
is loaded with
sodium Sodium is a chemical element with the symbol Na (from Latin ''natrium'') and atomic number 11. It is a soft, silvery-white, highly reactive metal. Sodium is an alkali metal, being in group 1 of the periodic table. Its only stable iso ...
Na+
ion An ion () is an atom or molecule with a net electrical charge. The charge of an electron is considered to be negative by convention and this charge is equal and opposite to the charge of a proton, which is considered to be positive by conven ...
s, that are exchanged for calcium Ca++. The softened juice will then be evaporated. For the regeneration of the resin softened juice will be mixed with caustic-soda (NaOH) and will be sent to the columns to transform the resin back into Na-form. The calcium-rich juice with high pH is sent in several fractions to the beginning of the clarification process, where alkalinisation is needed and the calcium is absorbed by the solid organic matter.


Features of the process

It is effluent free and uses the product for regeneration. Chemicals are consumed in about the same amount as in traditional technology. The resin is robust, stable and not expensive. The control technology is simple.


Effects of the process

*Reduces the calcium content. *Less soda needed. *Reduces possible turbidity.


References

*Lancrenon, X. (1991). American Society of Sugar Beet Technology, annual conference, NC1109 *Lancrenon, X. (1991). Sugar y Azucar 86(8): 13-14, 16, 18-20, 22-23 Food processing