Membrane fouling is a process whereby a
solution
Solution may refer to:
* Solution (chemistry), a mixture where one substance is dissolved in another
* Solution (equation), in mathematics
** Numerical solution, in numerical analysis, approximate solutions within specified error bounds
* Soluti ...
or a
particle
In the Outline of physical science, physical sciences, a particle (or corpuscule in older texts) is a small wikt:local, localized physical body, object which can be described by several physical property, physical or chemical property, chemical ...
is deposited on a
membrane
A membrane is a selective barrier; it allows some things to pass through but stops others. Such things may be molecules, ions, or other small particles. Membranes can be generally classified into synthetic membranes and biological membranes. B ...
surface or in membrane pores in a processes such as in a
membrane bioreactor
Membrane bioreactor (MBR) is a combination of membrane processes like microfiltration or ultrafiltration with a biological wastewater treatment process, the activated sludge process. It is now widely used for municipal and industrial wastewater ...
,
reverse osmosis
Reverse osmosis (RO) is a water purification process that uses a partially permeable membrane to separate ions, unwanted molecules and larger particles from drinking water. In reverse osmosis, an applied pressure is used to overcome osmotic pre ...
,
forward osmosis
Forward osmosis (FO) is an osmotic process that, like reverse osmosis (RO), uses a semi-permeable membrane to effect separation of water from dissolved solutes. The driving force for this separation is an osmotic pressure gradient, such that a "d ...
,
membrane distillation
Membrane distillation (MD) is a thermally driven separation process in which separation is driven by phase change. A hydrophobic membrane presents a barrier for the liquid phase, allowing the vapour phase (e.g. water vapour) to pass through the m ...
,
ultrafiltration
Ultrafiltration (UF) is a variety of membrane filtration in which forces such as pressure or concentration gradients lead to a separation through a semipermeable membrane. Suspended solids and solutes of high molecular weight are retained in the s ...
,
microfiltration
Microfiltration is a type of physical filtration process where a contaminated fluid is passed through a special pore-sized membrane filter to separate microorganisms and suspended particles from process liquid. It is commonly used in conjunction ...
, or
nanofiltration
Nanofiltration is a membrane filtration process used most often to soften and disinfect water.
Overview
Nanofiltration is a Membrane technology, membrane filtration-based method that uses nanometer sized pores through which particles smaller t ...
so that the membrane's performance is degraded. It is a major obstacle to the widespread use of this
technology
Technology is the application of knowledge to reach practical goals in a specifiable and reproducible way. The word ''technology'' may also mean the product of such an endeavor. The use of technology is widely prevalent in medicine, science, ...
. Membrane
fouling
Fouling is the accumulation of unwanted material on solid surfaces. The fouling materials can consist of either living organisms (biofouling) or a non-living substance (inorganic or organic). Fouling is usually distinguished from other surf ...
can cause severe
flux
Flux describes any effect that appears to pass or travel (whether it actually moves or not) through a surface or substance. Flux is a concept in applied mathematics and vector calculus which has many applications to physics. For transport ph ...
decline and affect the quality of the water produced. Severe fouling may require intense
chemical
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., wi ...
cleaning or membrane replacement. This increases the operating costs of a
treatment plant. There are various types of foulants:
colloid
A colloid is a mixture in which one substance consisting of microscopically dispersed insoluble particles is suspended throughout another substance. Some definitions specify that the particles must be dispersed in a liquid, while others extend ...
al (clays,
flocs), biological (
bacteria
Bacteria (; singular: bacterium) are ubiquitous, mostly free-living organisms often consisting of one biological cell. They constitute a large domain of prokaryotic microorganisms. Typically a few micrometres in length, bacteria were among ...
,
fungi
A fungus ( : fungi or funguses) is any member of the group of eukaryotic organisms that includes microorganisms such as yeasts and molds, as well as the more familiar mushrooms. These organisms are classified as a kingdom, separately from ...
), organic (
oils
An oil is any nonpolar chemical substance that is composed primarily of hydrocarbons and is hydrophobic (does not mix with water) & lipophilic (mixes with other oils). Oils are usually flammable and surface active. Most oils are unsaturated ...
,
polyelectrolyte
Polyelectrolytes are polymers whose repeating units bear an electrolyte group. Ion#Anions and cations, Polycations and polyanions are polyelectrolytes. These groups dissociation (chemistry), dissociate in aqueous solutions (water), making the pol ...
s,
humic Humic substances (HS) are organic compounds that are important components of humus, the major organic fraction of soil, peat, and coal (and also a constituent of many upland streams, dystrophic lakes, and ocean water). For a long era in the 19th an ...
s) and
scaling
Scaling may refer to:
Science and technology
Mathematics and physics
* Scaling (geometry), a linear transformation that enlarges or diminishes objects
* Scale invariance, a feature of objects or laws that do not change if scales of length, energ ...
(mineral precipitates).
Fouling can be divided into reversible and irreversible fouling based on the attachment strength of particles to the membrane surface. Reversible fouling can be removed by a strong shear force or
backwashing
Swash, or forewash in geography, is a turbulent layer of water that washes up on the beach after an incoming wave has broken. The swash action can move beach materials up and down the beach, which results in the cross-shore sediment exchange. T ...
. Formation of a strong matrix of fouling layer with the solute during a continuous filtration process will result in reversible fouling being transformed into an irreversible fouling layer. Irreversible fouling is the strong attachment of particles which cannot be removed by physical cleaning.
Influential factors
Factors that affect membrane fouling:
Recent fundamental studies indicate that membrane fouling is influenced by numerous factors such as system hydrodynamics, operating conditions,
membrane properties, and material properties (solute). At low pressure, low feed concentration, and high feed velocity, concentration polarisation effects are minimal and flux is almost proportional to trans-membrane pressure difference. However, in the high pressure range, flux becomes almost independent of applied pressure.
[Ghosh, R., 2006, Principles of Bioseparation Engineering, World Scientific Publishing Pvt Ltd.] Deviation from linear flux-pressure relation is due to
concentration polarization Concentration polarization is a term used in the scientific fields of electrochemistry and membrane science.
In electrochemistry
In electrochemistry, concentration polarization denotes the part of the polarization of an electrolytic cell resultin ...
. At low feed flow rate or with high feed concentration, the limiting flux situation is observed even at relatively low pressures.
Measurement
Flux,
[ ]transmembrane pressure
A transmembrane protein (TP) is a type of integral membrane protein that spans the entirety of the cell membrane. Many transmembrane proteins function as gateways to permit the transport of specific substances across the membrane. They frequentl ...
(TMP), Permeability, and Resistance are the best indicators of membrane fouling. Under constant flux operation, TMP increases to compensate for the fouling. On the other hand, under constant pressure operation, flux declines due to membrane fouling. In some technologies such as membrane distillation
Membrane distillation (MD) is a thermally driven separation process in which separation is driven by phase change. A hydrophobic membrane presents a barrier for the liquid phase, allowing the vapour phase (e.g. water vapour) to pass through the m ...
, fouling reduces membrane rejection, and thus permeate quality (e.g. as measured by electrical conductivity) is a primary measurement for fouling.[
]
Fouling control
Even though membrane fouling is an inevitable phenomenon during membrane filtration
Membrane technology encompasses the scientific processes used in the construction and application of membranes. Membranes are used to facilitate the transport or rejection of substances between mediums, and the mechanical separation of gas and li ...
, it can be minimised by strategies such as cleaning, appropriate membrane selection and choice of operating conditions.
Membranes can be cleaned physically, biologically or chemically. Physical cleaning includes gas scour, sponges, water jets or backflushing using permeate
In physics and engineering, permeation (also called imbuing) is the penetration of a permeate (a fluid such as a liquid, gas, or vapor) through a solid. It is directly related to the concentration gradient of the permeate, a material's intrins ...
or pressurized air. Biological cleaning uses biocide
A biocide is defined in the European legislation as a chemical substance or microorganism intended to destroy, deter, render harmless, or exert a controlling effect on any harmful organism. The US Environmental Protection Agency (EPA) uses a slig ...
s to remove all viable microorganisms
A microorganism, or microbe,, ''mikros'', "small") and ''organism'' from the el, ὀργανισμός, ''organismós'', "organism"). It is usually written as a single word but is sometimes hyphenated (''micro-organism''), especially in olde ...
, whereas chemical cleaning involves the use of acids
In computer science, ACID ( atomicity, consistency, isolation, durability) is a set of properties of database transactions intended to guarantee data validity despite errors, power failures, and other mishaps. In the context of databases, a sequ ...
and bases to remove foulants and impurities.
Another strategy to minimise membrane fouling is the use of the appropriate membrane for a specific operation. The nature of the feed water must first be known; then a membrane that is less prone to fouling with that solution is chosen. For aqueous filtration
Filtration is a physical separation process that separates solid matter and fluid from a mixture using a ''filter medium'' that has a complex structure through which only the fluid can pass. Solid particles that cannot pass through the filter ...
, a hydrophilic
A hydrophile is a molecule or other molecular entity that is attracted to water molecules and tends to be dissolved by water.Liddell, H.G. & Scott, R. (1940). ''A Greek-English Lexicon'' Oxford: Clarendon Press.
In contrast, hydrophobes are no ...
membrane is preferred. For membrane distillation
Membrane distillation (MD) is a thermally driven separation process in which separation is driven by phase change. A hydrophobic membrane presents a barrier for the liquid phase, allowing the vapour phase (e.g. water vapour) to pass through the m ...
, a hydrophobic membrane is preferred.
Operating conditions during membrane filtration are also vital, as they may affect fouling conditions during filtration. For instance, crossflow filtration is often preferred to dead end filtration, because turbulence
In fluid dynamics, turbulence or turbulent flow is fluid motion characterized by chaotic changes in pressure and flow velocity. It is in contrast to a laminar flow, which occurs when a fluid flows in parallel layers, with no disruption between ...
generated during the filtration entails a thinner deposit layer and therefore minimises fouling (e.g. tubular pinch effect). In some applications such as in many MBR applications, air scour is used to promote turbulence at the membrane surface.
See also
* Vibratory shear-enhanced process
* Water purification
Water purification is the process of removing undesirable chemicals, biological contaminants, suspended solids, and gases from water. The goal is to produce water that is fit for specific purposes. Most water is purified and disinfected for hu ...
References
{{Reflist
Water technology
Fouling
Membrane technology