Kinematic coupling describes fixtures designed to exactly constrain the part in question, providing precision and certainty of location. A canonical example of a kinematic coupling consists of three radial v-grooves in one part that mate with three hemispheres in another part. Each hemisphere has two contact points for a total of six contact points, enough to constrain all six of the part's degrees of freedom. An alternative design consists of three hemispheres on one part that fit respectively into a tetrahedral dent, a v-groove, and a flat.

Background

Kinematic couplings arose from the need of precision coupling between structural interfaces that were meant to be routinely taken apart and put back together.

Kelvin Coupling

The Kelvin coupling is named after William Thompson (Lord Kelvin) who published the design in 1868–71. It consists of three spherical surfaces that rest on a concave

tetrahedron In geometry, a tetrahedron (plural: tetrahedra or tetrahedrons), also known as a triangular pyramid, is a polyhedron composed of four triangular faces, six straight edges, and four vertex corners. The tetrahedron is the simplest of all th ...

, a V-groove pointing towards the tetrahedron and a flat plate. The tetrahedron provides three contact points, while the V-groove provides two and the flat provides one for a total required six contact points. The benefit of this design is that the center of rotation is located at the tetrahedron, however, it suffers from contact stress problems in high-load applications.

Maxwell coupling

The principles of this coupling system were originally published by

James Clerk Maxwell James Clerk Maxwell (13 June 1831 – 5 November 1879) was a Scottish mathematician and scientist responsible for the classical theory of electromagnetic radiation, which was the first theory to describe electricity, magnetism and li ...

in 1871. The Maxwell Kinematic system consists of three V-shaped grooves that are oriented to the center of the part, while the mating part has three curved surfaces that sit down into the three grooves. Each of the three v-grooves provides two contact points for a total of six. This design benefits from symmetry and therefore easier manufacturing techniques. Also, the Maxwell coupling is thermally stable due to this symmetry as the curved surfaces can expand or contract in unison in the v-grooves.

Theory

The reproducible and precision of a kinematic coupling comes from the idea of ''exact constraint design''. The principle of exact constraint design is the number of points of constraint should be equal to the number of degrees of freedom to be constrained. In a mechanical system there are six potential degrees of freedom. There are three linear degrees of freedom (also known as

translation Translation is the communication of the meaning of a source-language text by means of an equivalent target-language text. The English language draws a terminological distinction (which does not exist in every language) between ''transla ...

) along the "x", "y", and "z" axis, and three rotational degrees of freedom around each axis commonly called

roll Roll or Rolls may refer to: Movement about the longitudinal axis * Roll angle (or roll rotation), one of the 3 angular degrees of freedom of any stiff body (for example a vehicle), describing motion about the longitudinal axis ** Roll (aviation) ...

, pitch and yaw. If a system is under-constrained then the two parts are free to move in one of the degrees of freedom. if the system is over-constrained it can cause the system to break down under deformation, extra care needs to be taken when designing an over-constrained system. Kinematic coupling designs only make contact with the number of points equal to the number of degrees of freedom that are to be restrained and therefore are predictable.

References

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External links